key TOYOTA ECHO 2002 1.G Service Manual

2002MY ECHO (U) L/O0109
2172002 ECHO (OM52463U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.150.25 (0.0060.010)
Exhaust 0.250.35 (0.0100.014)
Spark plug type: DENSO K16RU
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT3373F (used belt), lbf: Generator belt 100 20
Power steering pump belt 65 10 ENGINE LUBRICATION
Oil capacity (drain and ref
ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC multi-
grade engine oil is recommended.
Recommended oil viscosity (SAE):
OIL05U
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.612.8 V Fully charged
12.212.4 V Half charged
11.812.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

2002MY ECHO (U) L/O0109
2272002 ECHO (OM52463U)
E
Economical drivingSaving money on both fuel
and repairs 153 . . . . . . . . . . . . . . . . . . . .
Electrical system Battery 206,207 . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 187 . . . . . . . . . . . . . . . . . . .
Fuses 208 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 75 . . . . . . . . . . . .
Emergency, In case of Blown fuse 208 . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 75 . . . . . . . . . .
Flat tire 160 . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot shift automatic transmission selector lever 171 . . . . . .
If you lose your keys 172 . . . . . . . . . . . . . .
If your engine stalls while driving 159 . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 168 . . . . . . . . . . . . . . . . . . . .
If your vehicle will not start 156 . . . . . . . .
Jump starting 157 . . . . . . . . . . . . . . . . . . . .
Overheating 159 . . . . . . . . . . . . . . . . . . . . .
Towing 168 . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions inspection and maintenance (I/M) programs 184 . . . . . . .
Engine Before starting the engine 148 . . . . . . . . .
Checking the coolant level 196 . . . . . . . .
Emission control device 136 . . . . . . . . . . .
Engine compartment 186 . . . . . . . . . . . . . .
Exhaust gas caution 138 . . . . . . . . . . . . . . Hood release 19
. . . . . . . . . . . . . . . . . . . . .
Oil consumption 138 . . . . . . . . . . . . . . . . . .
Oil level 194 . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 159 . . . . . . . . . . . . . . . . . . . . .
Starting procedure 147 . . . . . . . . . . . . . . .
Threeway catalytic converter 136 . . . . .
Engine coolant
Temperature gauge 80 . . . . . . . . . . . . . . . .
Winter driving tips 150 . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 80 . . . .
Engine oil Winter driving tips 150 . . . . . . . . . . . . . . . .
Exhaust gas caution 138 . . . . . . . . . . . . . . . .
F
Facts about engine oil
consumption 138 . . . . . . . . . . . . . . . . . . . . .
Flasher, Headlight 74 . . . . . . . . . . . . . . . . . . .
Flat tire After changing wheels 167 . . . . . . . . . . . .
Changing tires 165 . . . . . . . . . . . . . . . . . . .
If you have a flat tire 160 . . . . . . . . . . . . . .
Jack point 164 . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 160 . . . . . . . . . . . . . .
Jacking up 164 . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 164 . . . . . . . . . . . . .
Lowering vehicle 166 . . . . . . . . . . . . . . . . .
Reinstalling w heel ornament 167 . . . . . . .
Removing wheel ornament 164 . . . . . . . .
Wheel block 163 . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 166 . . . . . . . . . . . . . . . . . . . . . .
Floor mat 131 . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid level
Brake 197 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 198 . . . . . . . . . . . . . . . . . . .
Washer fluid 209 . . . . . . . . . . . . . . . . . . . . .
Folddown rear seat 29 . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 136 . . . . . .
Front passenger ’s seat 28 . . . . . . . . . . . . . .
Front seats 26,27 . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler door o pener 22. . . . . . . . . . . . . . . . .
Fuel economy 153 . . . . . . . . . . . . . . . . . . . .
Fuel information 134 . . . . . . . . . . . . . . . . . .
Gauge 80 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 136 . . . . .
Tank cap 22 . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 187 . . . . . . . . . . . . . . . . . . . . .
Fuses Fuse box 208 . . . . . . . . . . . . . . . . . . . . . . . .
G
Gauge
Engine coolant temperature 80 . . . . . . . .
Fuel 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove box 130 . . . . . . . . . . . . . . . . . . . . . . . . .
Good driving practice Automatic transmission 89 . . . . . . . . . . . .
Manual transmission 93 . . . . . . . . . . . . . .
H
Hazard switch 75
. . . . . . . . . . . . . . . . . . . . . .
Head restraints 31
. . . . . . . . . . . . . . . . . . . . .
Headlight switch 74
. . . . . . . . . . . . . . . . . . . .

2001MY ECHO (U) L/O0008
2282002 ECHO (OM52463U)
High speed operationDuring breakin 134 . . . . . . . . . . . . . . . . . .
Hood release, Engine 19 . . . . . . . . . . . . . . . .
How to start the engine 147 . . . . . . . . . . . . .
I
Identification
Engine 143 . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle 144 . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition switch 88 . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . . . .
Instrument panel
Brightness control 76 . . . . . . . . . . . . . . . . .
Cigarette lighter and ashtray 128 . . . . . . .
Clock 128 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel gauge 80 . . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . .
Odometer 81 . . . . . . . . . . . . . . . . . . . . . . . .
Trip meter 81 . . . . . . . . . . . . . . . . . . . . . . . .
Instrument panel light control 76 . . . . . . . . .
Instrument panel overview 2,4 . . . . . . . . . .
Interior light 76 . . . . . . . . . . . . . . . . . . . . . . . .
J
Jack
Location 162 . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 190 . . . . . . . . . . . . . . .
Jump starting 157 . . . . . . . . . . . . . . . . . . . . . .
K
Key reminder buzzer 82
. . . . . . . . . . . . . . . .
Keys 8,172
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
L
Light bulbs
Backup lights 212 . . . . . . . . . . . . . . . . . . .
Front side marker lights 211 . . . . . . . . . . .
Front turn signal lights 211 . . . . . . . . . . . .
Headlights 210 . . . . . . . . . . . . . . . . . . . . . . .
Highmounted stoplight 213 . . . . . . . . . . .
License plate lights 213 . . . . . . . . . . . . . . .
Parking lights 211 . . . . . . . . . . . . . . . . . . . .
Rear fog lights 212 . . . . . . . . . . . . . . . . . . .
Rear side marker lights 212 . . . . . . . . . . .
Rear turn signal lights 212 . . . . . . . . . . . .
Stop and tail lights 212 . . . . . . . . . . . . . . . .
Light bulbs, replacing 209 . . . . . . . . . . . . . . .
Light reminder buzzer 82 . . . . . . . . . . . . . . .
Lock Side doors 9 . . . . . . . . . . . . . . . . . . . . . . . . .
Steering column 88 . . . . . . . . . . . . . . . . . . .
Trunk lid 17 . . . . . . . . . . . . . . . . . . . . . . . . .
Trunk lid lock release lever 17 . . . . . . . . .
Low fuel level warning light 82 . . . . . . . . . . .
Low oil pressure warning light 82 . . . . . . . .
Low windshield wsher fluid level warning light 82 . . . . . . . . . . . . . . . . . . . . . .
Luggage stowage precautions 143 . . . . . . .
M
Maintenance
Doityourself maintenance 187 . . . . . . .
Does your vehicle need repairing? 183 . . . . . . . . . . . . . . . .
General maintenance 181 . . . . . . . . . . . . .
Maintenance requirements 180 . . . . . . . .
Parts and tools 189 . . . . . . . . . . . . . . . . . . .
Where to go for service 180 . . . . . . . . . . .
Malfunction indicator lamp 82 . . . . . . . . . . .
Manual transmission Driving with a
manual transmission 93 . . . . . . . . . . . . .
Shift pattern 93 . . . . . . . . . . . . . . . . . . . . . .
Shift speed 93 . . . . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed Automatic transmission 89 . . . . . . . . . . . .
Manual transmission 93 . . . . . . . . . . . . . .
Mirror Antiglare inside rear view 71 . . . . . . . . .
Outside rear view 70 . . . . . . . . . . . . . . . . .
Remote controlled rear view 71 . . . . . . . .
Vanity 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N
New vehicle breakin 134
. . . . . . . . . . . . . . .
O
Odometer 81
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Consumption 138
. . . . . . . . . . . . . . . . . . . .