belt TOYOTA ECHO 2002 1.G Workshop Manual

2001MY ECHO (U) L/O0008
1882002 ECHO (OM52463U)
CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Warning: Battery posts, terminals
and related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
Take care when filling the brake and
clutch fluid reservoirs because
brake fluid can harm your eyes and
damage painted surfaces. If fluid
gets in your eyes, flush your eyes
with clean water immediately. If you
still feel uncomfortable with your
eyes, go to the doctor.
NOTICE
Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.
 Add only demineralized or distilled
water to fill the radiator. And if you
spill some of the coolant, be sure
to wash off with water to prevent it
from damaging the parts or paint.

2002MY ECHO (U) L/O0109
2012002 ECHO (OM52463U)
CAUTION
Do not mix radial, bias belted, or
biasply tires on your vehicle. It
can cause dangerous handling char-
acteristics, resulting in loss of con-
trol.
Do not use tires or wheels other
than the manufacturer ’s recom-
mended size.
Toyota recommends all four tires, or at
least both of the front or rear tires be
replaced at a time as a set.
See “If you have a flat tire” in Section 4
for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.
Rotating tires
AS72001
To equalize the wear and help extend
tire life, Toyota recommends that you
rotate your tires according to the main-
tenance schedule. (For scheduled main-
tenance information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.). Howev-
er, the most appropriate timing for tire
rotation may vary according to your
driving habits and road surface condi-
tions.
See “If you have a flat tire” in Section 4
for tire change procedure.When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, outofbalance
wheels, or severe braking.
CAUTION
Do not include a compact spare tire
when rotating the tires. It is designed
for temporary use only.

2002MY ECHO (U) L/O0109
2172002 ECHO (OM52463U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.150.25 (0.0060.010)
Exhaust 0.250.35 (0.0100.014)
Spark plug type: DENSO K16RU
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT3373F (used belt), lbf: Generator belt 100 20
Power steering pump belt 65 10 ENGINE LUBRICATION
Oil capacity (drain and ref
ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC multi-
grade engine oil is recommended.
Recommended oil viscosity (SAE):
OIL05U
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.612.8 V Fully charged
12.212.4 V Half charged
11.812.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

2001MY ECHO (U) L/O0008
2262002 ECHO (OM52463U)
A
Adding washer fluid209
. . . . . . . . . . . . . . . .
Adjustment
Front seats 26
. . . . . . . . . . . . . . . . . . . . . . .
Seat belt 32
. . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 120
. . . . . . . . . . . . .
Airbags 40
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 203 . . . . . . . .
Antiglare inside rear view mirror 71 . . . . .
Antilock brake system warning light 82
. . . . . . . . . . . . . . . . . . . . . .
Antitheft steering column lock 88 . . . . . . .
Appearance care Cleaning the interior 177
. . . . . . . . . . . . . .
Protecting your Toyota from
corrosion 174
. . . . . . . . . . . . . . . . . . . . . .
Washing and waxing 175
. . . . . . . . . . . . . .
Automatic transmission
Driving with a automatic transmission 89
. . . . . . . . . . . . . . . . . . . .
Shift pattern 89
. . . . . . . . . . . . . . . . . . . . . .
Shift speed 89
. . . . . . . . . . . . . . . . . . . . . . .
Auxiliary box 130
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Engine hood 19
. . . . . . . . .
B
Battery
Checking battery condition 206 . . . . . . . .
Gas caution 206 . . . . . . . . . . . . . . . . . . . . .
Handling safety 206 . . . . . . . . . . . . . . . . . .
Recharging precautions 207 . . . . . . . . . . .
Winter driving tips 150 . . . . . . . . . . . . . . . . Before starting the engine 148
. . . . . . . . . . .
Brake pad wear indicators 142 . . . . . . . . . . .
Brake system 139 . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 82 . . . . . . . . . .
Brakes Fluid level 194 . . . . . . . . . . . . . . . . . . . . . . .
Pad wear indicators 142 . . . . . . . . . . . . . .
Parking 94 . . . . . . . . . . . . . . . . . . . . . . . . . .
Breakin tips 134 . . . . . . . . . . . . . . . . . . . . . .
Brightness control 76 . . . . . . . . . . . . . . . . . . .
C
Car audio system 95
. . . . . . . . . . . . . . . . . . .
Carbon monoxide caution 138
. . . . . . . . . . .
Checking and replacing fuses 208 . . . . . . . .
Checking brake fluid 197
. . . . . . . . . . . . . . . .
Checking the engine oil level 194 . . . . . . . .
Checking the radiator 197
. . . . . . . . . . . . . . .
Child restraint Child restraint system 54
. . . . . . . . . . . . .
Installation 56
. . . . . . . . . . . . . . . . . . . . . . .
Precautions 53
. . . . . . . . . . . . . . . . . . . . . .
Types of child restraint system 55 . . . . . .
Cigarette lighter and ashtray 128
. . . . . . . . .
Cleaning the interior 177
. . . . . . . . . . . . . . . .
Clock 128
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold weather Operation 150
. . . . . . . . . . . . .
Controls, Instrument panel 2,4
. . . . . . . . . .
Cooling system
Coolant level 196
. . . . . . . . . . . . . . . . . . . .
Engine overheating 159
. . . . . . . . . . . . . . .
Radiator and reservoir 196
. . . . . . . . . . . . Radiator cap
159
. . . . . . . . . . . . . . . . . . . . .
Winter driving tips 150
. . . . . . . . . . . . . . . .
Corrosion prevention 174
. . . . . . . . . . . . . . .
Cup holders 131
. . . . . . . . . . . . . . . . . . . . . . .
D
Defogger, Rear window 77
. . . . . . . . . . . . . .
Dimmer switch, Headlight 74
. . . . . . . . . . . .
Dinghy towing 151
. . . . . . . . . . . . . . . . . . . . .
Directional signals 74
. . . . . . . . . . . . . . . . . .
Discharge warning light 82
. . . . . . . . . . . . . .
Doityourself maintenance
Parts and tools 189
. . . . . . . . . . . . . . . . . . .
Service precautions 187
. . . . . . . . . . . . . .
Does your vehicle need repairing? 183 . . .
Driving Automatic transmission 89
. . . . . . . . . . . .
Driving tips 149,150
. . . . . . . . . . . . . . . . . .
Manual transmission 93
. . . . . . . . . . . . . .
Driving tips
Driving tips in various conditions 149
. . . . . . . . . . . . . . . . . . . . .
Driving with a
automatic transmission 89
. . . . . . . . . .
Driving with a manual transmission 93
. . . . . . . . . . . . .
Economical driving 153
. . . . . . . . . . . . . . .
Good driving practice 89,93
. . . . . . . . . . .
Winter driving tips 150
. . . . . . . . . . . . . . . .
During Breakin 134
. . . . . . . . . . . . . . . . . . . . . . . .

2002MY ECHO (U) L/O0109
2292002 ECHO (OM52463U)
Power steering198
. . . . . . . . . . . . . . . . . . .
Viscosity and grade 194,217
. . . . . . . . . .
Oil consumption 138
. . . . . . . . . . . . . . . . . . . .
Open door warning light 82
. . . . . . . . . . . . . .
Operating tips 123
. . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 136 . . . . . . .
Overdrive switch 89
. . . . . . . . . . . . . . . . . . . .
Overheating, Engine 159
. . . . . . . . . . . . . . . .
Overheating, Engine coolant 80
. . . . . . . . . .
Overview
Engine compartment 186
. . . . . . . . . . . . . .
P
Parking brake
Operation 94 . . . . . . . . . . . . . . . . . . . . . . . .
Reminder light 94 . . . . . . . . . . . . . . . . . . . .
Parking brake reminder light 82 . . . . . . . . . .
Polishing 175 . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 190 . . . . . . . . . . . . . . . . .
Power outlet 129 . . . . . . . . . . . . . . . . . . . . . . .
Power steering Fluid level 198 . . . . . . . . . . . . . . . . . . . . . . .
Power window switches 15 . . . . . . . . . . . . . .
Preloaders (seat belt pretensioners) 38 . . . . . . . . . . .
Pretensioners
(seat belt pretensioners) 38 . . . . . . . . . . .
Protecting your Toyota from corrosion 174 . . . . . . . . . . . . . . . . . . .
R
Radiator
Coolant, Engine 196 . . . . . . . . . . . . . . . . . .
Rear seat Folddown 29 . . . . . . . . . . . . . . . . . . . . . . .
Rear view mirror remote
control 71 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear view mirror, Antiglare inside 71 . . . . . . . . . . . . . . . . . .
Rear view mirror, Remote controlled 71 . . . . . . . . . . . . . . . . .
Rear view mirrors, Outside 70 . . . . . . . . . . .
Rear window defogger switch 77 . . . . . . . . .
Reporting safety defects for U.S. owners 222 . . . . . . . . . . . . . . . . . .
S
Seat adjustment precautions
Front seats 26 . . . . . . . . . . . . . . . . . . . . . . .
Seat belt extender 37 . . . . . . . . . . . . . . . . . . .
Seat belt reminder buzzer 82 . . . . . . . . . . . .
Seat belt reminder light 82 . . . . . . . . . . . . . .
Seat belt pretensioner warning light 82 . . . . . . . . . . . . . . . . . . . . . .
Seat belts
Cleaning 177 . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt precautions 32 . . . . . . . . . . . . . .
Seat belt pretensioners 38 . . . . . . . . . . . .
Seats 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and maintenance 180 . . . . . . . . . . .
Service reminder indicators 82 . . . . . . . . . .
Side door locks 9 . . . . . . . . . . . . . . . . . . . . . . Spare fuse 208
. . . . . . . . . . . . . . . . . . . . . . . .
Spare tire 162 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 215 . . . . . . . . . . . . . . . . . . . . .
SRS airbag warning light 82 . . . . . . . . . . . . .
SRS driver and front passenger airbags 40
. . . . . . . . . . . .
SRS warning light 82
. . . . . . . . . . . . . . . . . . .
SRS side airbags 48
. . . . . . . . . . . . . . . . . . . .
Starting Cold weather 148
. . . . . . . . . . . . . . . . . . . .
Engine 147
. . . . . . . . . . . . . . . . . . . . . . . . . .
Jump starting 157
. . . . . . . . . . . . . . . . . . . .
Starting a flooded engine 156
. . . . . . . . . . . .
Steering Tilt steering wheel 69
. . . . . . . . . . . . . . . . .
Steering column
Column lock 88
. . . . . . . . . . . . . . . . . . . . . .
Suspension and chassis 145
. . . . . . . . . . . .
Switch
Emergency flasher 75
. . . . . . . . . . . . . . . .
Headlight, dimmer and turn signal 74
. . . . . . . . . . . . . . . . . . . . . .
Ignition 88
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Overdrive 89
. . . . . . . . . . . . . . . . . . . . . . . .
Rear window defogger 77
. . . . . . . . . . . . .
Power window 15
. . . . . . . . . . . . . . . . . . . .
Windshield wiper and washer 76 . . . . . . .
T
Theft deterrent system 20
. . . . . . . . . . . . . . .
Theft prevention labels 144
. . . . . . . . . . . . . .
Threeway catalytic converter 136 . . . . . . .


2002MY ECHO U L/O0109
2002 ECHO (OM52463U)
WE REALLY CARE ABOUT YOU
PLEASE BUCKLE UP
Toyota has made a special effort to encourage use of seat belts.
Toyota belts are:

Comfortable

Easy to use

Convenient
We encourage you to use your belts every time you drive.
U