air filter TOYOTA HIGHLANDER 2001 Service Owner's Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: HIGHLANDER, Model: TOYOTA HIGHLANDER 2001Pages: 2572, PDF Size: 34.8 MB
Page 599 of 2572
5,000 Mile Maintenance Intervals
7,500 Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 16.
Dealer Service Verification:
Date:
Mileage:
Dea ler Service Verification:
Maintenance Log: SUVs and Trucks
6Applies to Tacoma with 1GR FE, Tundra with 1GR FE and 4Runner with 1GR FE. Required under the terms of the
Emission Control Warranty.
7 Applies to Highlander with 3MZ FE, Land Cruiser, Sequoia, Tundra with 2UZ FE and 4Runner with 2UZ FE.8Inspect thickness measurement and disc runout.9See p age 37 f or details.
90,000 Miles or 108 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limited slip differential oil, if equipped5
qReplace spark plugs6
qReplace timing belt7
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
8
__ Drive belts
__ Drive shaft boots3
__ Engine coolant9
__ Ex haust pipes and mountings
__ Front differential oil (4WD models, Highlander and RAV4)
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qRepl ace front differential oil (2WD RAV4 with manual transmission, all 4WD models
e x cept RAV4 with automatic transmission and Highlander)
qR eplace manual transmission oil (RAV4, Tundra)
qReplace rear differential oil, including limited slip (all models except 2WD
Hi ghlander and 2WD RAV4)
qR epl ac e t ran sfer ca se oil (4WD models)
qTighten nuts and bolts on chassis
Dea ler Service Verification:
D at e :
Mileage:
31
__ Fuel lines and connections, fuel tank band and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ Steering gear box
__ St eering linkage and boots
__ Transfer case oil (all 4WD models)
Page 600 of 2572
Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.
95,000 Miles or 114 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR e torque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
100,000 Miles or 120 Months
qReplace engine oil and oil filter1
qRotate tires
qReplace engine coolant5
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dr iving on salted roads:
qLubricate propeller shaft4
qR e t orque pr opeller shaft bolt (all models
e x ce pt Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qR e t orque propeller shaft bolt (all models
e x cept Highlander and RAV4)
qTi gh ten n uts and bolts on c hassis
Dealer Ser vice Verification:
D ate: Mileage:
Dealer Service Verification:
Date: Mileage:
32
Page 601 of 2572
Maintenance Log: SUVs and Trucks
5Initial replacement at 100,000 miles/120 months. Replace every 50,000 miles/60 months thereafter. See page 37
f or add itional information.
6See p age 37 for details.
105,000 Miles or 126 Months
qReplace engine oil and oil filter1
qRotate tires
qLubricate propeller shaft4
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models except Highlander and RAV4)
qVisually inspect brake linings/drums and brake pads/discs
qIn spect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots
3
__ Engine coolant6
__ Exhaust pipes and mountings
__ Front differential oil (all 4WD except
Highlander and RAV4)
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
t h e lif e of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Dr iv ing in desert or on dirt roads:
qInspect engine air filter
qTighten nuts and bolts on chassis
Dr iv ing while towing:
qReplace front differential oil (all 4WD except Highlander and RAV4)
qR epl ace rear differential oil, including limited slip (all models except 2WD
Hi gh lander, 2WD RAV4, Sequoia and non limited slip Tundra)
qReplace transfer case oil (4WD Highlander, 4WD RAV4)
qTighten nuts and bolts on chassis
Dealer Service Verification:
D ate:
Mileage:
33
__ Radiator core and condenser
__ Rear differential oil (all models except
2WD Highlander and 2WD RAV4)
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD Highlander, 4WD RAV4)
Page 602 of 2572
Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Per for m t hese service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.4Applies t o Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5Applies to Land Cruiser, 4WD Tacoma, Tacoma PreRunner and Tundra.
110,000 Miles or 132 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR e torque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
115,000 Miles or 138 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR e torque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRe torque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dea ler Ser vice Verification:
Date: Mileage:
Dea
ler Ser vice Verification:
Date: Mileage:
34
Page 603 of 2572
Maintenance Log: SUVs and Trucks
6Required under the terms of the Emission Control Warranty.7 Inspect thickness measurement and disc runout.8 Applies to Land Cruiser, Sequoia, Tundra and 4Runner with 2UZ FE. Required only for vehicles in California,
Massachusetts and New York.
9See page 37 for details.
120,000 Miles or 144 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limited slip differential oil, if equipped5
qReplace spark plugs (all models)6
qRe torque drive shaft bolt (4WD RAV4)
qRe torque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
7
__ Charcoal canister8
__ Drive belts
__ Drive shaft boots3
__ Engine coolant9
__ E ngine valve clearance (except Tacoma
with 2TR FE)
__ Front differential oil (4WD models, Highlander, RAV4)
Additional Maintenance Items for Special Operating Conditions2
Driv ing in desert or on dirt roads:
qTi gh ten n uts and bolts on c hassis
Driving while towing:
qReplace automatic transmission fluid
qRepl ac e f ront differential oil (Highlander, RAV4 and all 4WD models)
qReplace manual transmission oil (RAV4, Tundra)
qR eplace rear differential oil, including limited slip (all models except 2WD
Hi gh land erand 2WD RAV4)
qReplace transfer case oil (4WD models)
qTighten nuts and bolts on chassis
Dealer Service Verification:
Dat e :
M ileage:
35
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ R adiat or core and condenser
__ Rear differential oil (all models except
2WD Highlander and 2WD RAV4)
__ St eerin g gear box
__ Steering linkage and boots
__ Transfer case oil (all 4WD models)
Page 604 of 2572
Explanation of Maintenance Items
36
The following descriptions are provided to give you a better understanding of
the maintenance items that should be performed on your vehicle. The scheduled
maintenance log indicates at which mileage/time intervals each item should be
performed. Please note that many maintenance items should be performed only
by a qualified technician.
For further information on maintenance items you can perform yourself,
see the “Vehicle Maintenance and Care” and “Do It Yourself Maintenance”
sections of your
Owner’s Manual.
Automatic Transmission Fluid or Manual Transmission Oil
Inspect or replace at specified intervals. When performing inspections, check each
component for signs of leakage. If you discover any leakage, have it repaired by a
qualified technician immediately.
Ball Joints and Dust Covers
Check the suspension and steering linkage ball joints for looseness and damage.
Check all dust covers for deterioration and damage. Replace any deteriorated ordamaged parts. Aqualified technician should perform these operations.
Brake Lines and Hoses
Visually inspect for proper installation. Check for chafing, cracks, deterioration
and signs of leakage. Replace any deteriorated or damaged parts. A qualified
technician should perform these operations.
Brake Linings/Drums and Brake Pads/Discs
Check the brake linings (shoes) and drums for scoring, burning, fluid leakage,
broken parts and excessive wear. Check the pads for excessive wear and the
discs for runout, excessive wear and fluid leakage. Replace any deteriorated ordamaged parts. A qualified technician should perform these operations.
Cabin Air Filter
Replace at specified intervals. Driving in heavy traffic, on dirt roads or in urban,
desert or dusty areas may shorten filter’s life. More frequent replacement may
be necessary.
Charcoal Canister (CA, MA and NY vehicles)
Check for internal damage and clogging. If necessary, clean with compressed air
or replace. A qualified technician should perform these operations.
Page 605 of 2572
Explanation of Maintenance Items
37
Differential Oil
Replace at specified intervals. When performing inspections, check each
component for signs of leakage. If you discover any leakage, have it repaired
by a qualified technician immediately.
Drive Belts
Inspect for cracks, excessive wear and oiliness. Check the belt tension and
adjust if necessary. Replace the belts if they are damaged.
Drive Shaft Boots
Check the drive shaft boots and clamps for cracks, deterioration and damage.
Replace any deteriorated or damaged parts and, if necessary, repack the grease.
Selected models also require periodic inspection of the drive shaft bolt for proper
torque. A qualified technician should perform these operations.
Engine Air Filter
Replace at specified intervals. When performing inspections, check for damage,
excessive wear and oiliness, and replace if necessary.
Engine Coolant
Drain and flush the cooling system and refill with an ethylene glycol type
coolant. Inspect the radiator, condenser and/or intercooler for leaves, dirt and
insects and clean if necessary. Inspect hoses and connections for corrosion and
leaks. Tighten connections and replace parts as necessary. A qualified technician
should perform these operations. (For further details, refer to “Radiator,
Condenser and Hoses” in the “Vehicle Maintenance and Care” section of the
Owner’s Manual.)
Note:YourToyota is equipped with Genuine Toyota Super Long Life Coolant. The
replacementintervals for engine coolant recommended in this booklet are based
on replacement with Genuine Toyota Super Long Life Coolant or similar high
quality non silicate, non amine, non borate ethylene glycol coolant with
long life hybrid organic acid technology (i.e., a combination of low phosphates
and organic acids). If another type of ethylene glycol coolant is used, replace mentintervals may be different.
Engine Oil and Oil Filter
Replace the oil filter and drain and refill the engine oil at specified intervals.
For recommended oil grade and viscosity, refer to the
Owner’s Manual.
Page 677 of 2572
'05 HIGHLANDER_U (L/O 0409)
375
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do- it- yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This Section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do-
it- yourself maintenance, see Parts and
toolsº on page 377 in this Section.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartmentÐthe engine, radiator,
exhaust manifold, power steering
fluid reservoir and spark plug
boots, etc.Ðwill be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
Do- it- yourself service
precautions
Page 678 of 2572
'05 HIGHLANDER_U (L/O 0409)
376
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
NOTICE
Remember that battery and ignition
cable carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.
Add only Toyota Super Long Life
Coolantº or similar high quality eth-
ylene glycol based non- silicate,
non- amine, non- nitrite, and non- bo-
rate coolant with long- life hybrid
organic acid technology to fill the
radiator. Toyota Super Long Life
Coolantº is a mixture of 50% cool-
ant and 50% deionized water (for
the U.S.A.) or 55% coolant and 45%
deionized water (for Canada).
If you spill some of the coolant, be
sure to wash it off with water to
prevent it from damaging the parts
or paint.
Do not allow dirt or anything else
to fall through the spark plug holes.
Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
Do not reuse iridium- tipped spark
plugs by cleaning or regapping.
Do not overfill automatic transmis-
sion fluid and power steering fluid,
or the transmission and power
steering could be damaged.
Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.
Be careful not to scratch the glass
surface with the wiper frame.
When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
Front
Rear (two- wheel drive models)
Positioning the jack
Page 839 of 2572
A67588
VSV is ON VSV is OFF
Air
Port E Port F Port E
Air
Port FAir
Filter
A54315
Air
Port EAir Filter(a)
A54316
Air
Port E
Port FBattery
(b)
05-662
- DIAGNOSTICSSFI SYSTEM (3MZ-FE)
852 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
INSPECTION PROCEDURE
Hand-held tester:
1 PERFORM ACTIVE TEST USING HAND-HELD TESTER (OPERATE VSV FOR IAC
VALVE NO. 2)
(a) Disconnect the vacuum hose.
(b) Connect the hand-held tester to the DLC3.
(c) Turn the ignition switch ON and push the hand-held tes-
ter main switch ON.
(d) Enter the following menus: DIAGNOSIS / ENHANCED
OBD II / ACTIVE TEST / INTAKE CTL VSV1. Operate the
VSV.
(e) Check the VSV operation when it is operated by the
hand-held tester.
OK:
Tester OperationSpecified Condition
VSV is ONAir from port E flows out through port F
VSV is OFFAir from port E flows out through the air filter
OK Go to step 4
NG
2 CHECK VSV FOR IAC VALVE NO.2 (OPERATION)
(a) Check that air flows from port E to the air filter.
(b) Apply battery positive voltage across the terminals.
(c) Check that air flows from port E to port F.
NG REPLACE VSV
OK