belt TOYOTA HIGHLANDER 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: HIGHLANDER, Model: TOYOTA HIGHLANDER 2001Pages: 2572, PDF Size: 34.8 MB
Page 20 of 2572
'05 HIGHLANDER_U (L/O 0409)
290
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
This vehicle belongs to the utility ve-
hicle class, which has higher ground
clearance and narrower tread in relation
to the height of its center of gravity to
make it capable of performing in a wide
variety of off- road applications. Specific
design characteristics give it a higher
center of gravity than ordinary passen-
ger cars. This vehicle design feature
causes this type of vehicle to be more
likely to rollover. And, utility vehicles
have a significantly higher rollover rate
than other types of vehicles. An advan-
tage of the higher ground clearance is
a better view of the road allowing you
to anticipate problems. It is not de-
signed for cornering at the same
speeds as ordinary passenger cars any
more than low- slung sports cars de-
signed to perform satisfactorily under
off- road conditions. Therefore, sharp
turns at excessive speeds may cause
rollover.CAUTION
Always observe the following precau-
tions to minimize the risk of serious
personal injury or damage to your ve-
hicle:
In a rollover crash, an unbelted per-
son is significantly more likely to
die than a person wearing a seat
belt. Therefore, the driver and all
passengers should fasten their seat
belts whenever the vehicle is mov-
ing.
Avoid sharp turns or abrupt maneu-
vers, if at all possible. Failure to
operate this vehicle correctly may
result in loss of control or vehicle
rollover causing death or serious
injury.
Loading cargo on the roof luggage
carrier will make the center of the
vehicle gravity higher. Avoid high
speeds, sudden starts, sharp turns,
sudden braking or abrupt maneu-
vers, otherwise it may result in loss
of control or vehicle rollover due to
failure to operate this vehicle cor-
rectly.
Off- road vehicle precautions
Page 36 of 2572
'05 HIGHLANDER_U (L/O 0409)
306
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
This illustration indicates typical tire
size.
1. Tire use (P=Passenger car,
T=Temporary use)
2. Section width (in millimeters)
3. Aspect ratio (tire height to section
width)
4. Tire construction code (R=Radial,
D=Diagonal)
5. Wheel diameter (in inches)
6. Load index (2 digits or 3 digits)
7. Speed symbol (alphabet with one
letter)1. Section width
2. Tire height
3. Wheel diameter1. Bead
2. Sidewall
3. Shoulder
4. Tread
5. Belt
6. Inner liner
7. Reinforcing rubber
8. Carcass
9. Rim lines
10.Bead wires
11. Chafer
ÐTire size ÐName of each section of tire
Page 43 of 2572
'05 HIGHLANDER_U (L/O 0409)
313
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
When stowing cargo and luggage in
the vehicle, observe the following:
Put cargo and luggage in the lug-
gage compartment when at all
possible. Be sure all items are se-
cured in place.
Be careful to keep the vehicle bal-
anced. Locating the weight as far
forward as possible helps maintain
balance.
For better fuel economy, do not
carry unneeded weight.CAUTION
To prevent cargo and luggage
from sliding forward during
braking, do not stack anything
in the luggage compartment
higher than the seatbacks.
Keep cargo and luggage low,
as close to the floor as pos-
sible.
Never allow anyone to ride in
the luggage compartment. It is
not designed for passengers.
They should ride in their seats
with their seat belts properly
fastened. Otherwise, they are
much more likely suffer seri-
ous bodily injury, in the event
of sudden braking or a colli-
sion.
Do not place anything on the
f l at t en ed seat , or it may sl i d e
forward during braking.
Do not place anything on the
luggage cover. Such items may
be thrown about and possibly
injure people in the vehicle
during sudden braking or an
accident. Secure all items in a
safe place.
Do not drive with objects left
on top of the instrument panel.
They may interfere with the
driver's field of view. Or they
may move during sharp vehicle
acceleration or turning, and im-
pair the driver's control of the
vehicle. In an accident they
may injure the vehicle occu-
pants.
Do not put objects in the con-
tainer which can shift, roll out
or be thrown out in the event
of sudden stops or accidents.
Objects which come out of the
container can create a safety
hazard due to interference with
pedal operation or driver dis-
traction.
Cargo and luggageÐ
ÐStowage precautions
Page 48 of 2572
'05 HIGHLANDER_U (L/O 0409)
318
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
1. Check the area around the vehicle be-
fore entering it.
2. Adjust seat position, seatback angle,
seat cushion angle, seat height, head
restraint height and steering wheel
angle.
3. Adjust the inside and outside rear view
mirrors.
4. Lock all side doors and back door.
5. Fasten seat belts.1. Apply the parking brake firmly.
2. Turn off unnecessary lights and acces-
sories.
3. Put the selector lever in Pº. If you
need to restart the engine while the
vehicle is moving, put the selector le-
ver in Nº. A starter safety device will
prevent the starter from operating if the
selector lever is in any drive position.
4. Depress the brake pedal and hold it to
the floor until driving off.Before starting the engine, be sure to fol-
low the instructions in (a) Before crank-
ingº.
Normal starting procedure
The multiport fuel injection system/sequen-
tial multiport fuel injection system in your
engine automatically controls the proper
air- fuel mixture for starting. You can start
a cold or hot engine as follows:
With your foot off the accelerator pedal,
crank the engine by turning the key to
STARTº. Release it when the engine
starts.
Engine should be warmed up by driving,
not in idle. For warming up, drive with
smoothly turning engine until engine cool-
ant temperature is within normal range.
If the engine stalls...
Simply restart it, using the correct proce-
dure given in normal starting.
If the engine will not start...
See If your vehicle will not startº on page
332 in Section 4.
Before starting the engineHow to start the engineÐ
(a) Before cranking(b) Starting the engine
Page 51 of 2572
'05 HIGHLANDER_U (L/O 0409)
321
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
In a rollover crash, an unbelted per-
son is significantly more likely to
die than a person wearing a seat
belt. Therefore, the driver and all
passengers should fasten their seat
belts whenever the vehicle is mo-
ving.
When driving off- road or in rugged
terrain, do not drive at excessive
speeds, jump, make sharp turns,
strike objects, etc. This may cause
loss of control or vehicle rollover
causing death or serious injury. You
are also risking expensive damage
to your vehicle's suspension and
chassis.
NOTICE
If driving through water, such as
when crossing shallow streams,
first check the depth of the water
and the bottom of the river bed for
firmness. Drive slowly and avoid
deep water.
Take all necessary safety measures
to ensure that water damage to the
engine or other components does
not occur.
Water entering the engine air intake
will cause severe engine damage.
Water can wash the grease from
wheel bearings, causing rusting and
premature failure, and may also en-
ter the differentials, transmission
and transfer case, reducing the gear
oil's lubricating qualities.
Sand and mud that has accumulated
in brake drums and around brake
discs may affect braking efficiency
and may damage brake system com-
ponents.
Always perform a maintenance in-
spection after each day of off- road
driving that has taken you through
rough terrain, sand, mud, or water.
For scheduled maintenance informa-
tion, refer to the Scheduled Main-
tenance Guideº or Owner's Manual
Supplementº.
Make sure your coolant is properly pro-
tected against freezing.
Only use Toyota Super Long Life Coolantº
or similar high quality ethylene glycol
based non- silicate, non- amine, non- nitrite,
and non- borate coolant with long- life
hybrid organic acid technology. (Coolant
with long- life hybrid organic acid
technology is a combination of low
phosphates and organic acids.)
See Checking the engine coolant levelº
on page 383 in Section 7- 2 for details of
coolant type selection.
For the U.S.A.ÐToyota Super Long Life
Coolantº is a mixture of 50% coolant and
50% deionized water. This coolant pro-
vides protection down to about -35C
(- 31F).
For CanadaÐToyota Super Long Life
Coolantº is a mixture of 55% coolant and
45% deionized water. This coolant pro-
vides protection down to about -42C
(- 44F).
NOTICE
Do not use plain water alone.
Winter driving tips
Page 66 of 2572
'05 HIGHLANDER_U (L/O 0409)
336
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
If engine speed does not increase when
the accelerator pedal is depressed, there
may be a problem somewhere in the elec-
tronic throttle control system.
At this time, vibration may occur. Howev-
er, if you depress the accelerator pedal
more firmly and slowly, you can drive your
vehicle at low speeds. Have your vehicle
checked by your Toyota dealer as soon as
possible.
Even if the abnormality of the electronic
throttle control system is corrected during
low speed driving, the system may not be
recovered until the engine is stopped and
the ignition key is turned to ACCº or
LOCKº position.
CAUTION
Be especially careful to prevent erro-
neous pedal operation.
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve-
hicle and turn on your emergency
flashers. Put the transmission in Pº
and apply the parking brake. Turn off
the air conditioning if it is being used.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from the
radiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the coolant is leaking, stop the en-
gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check
the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
For the coolant type, see Coolant type
selectionº on page 383 in Section 7- 2.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
If you cannot increase engine
speedIf your vehicle overheats
Page 92 of 2572
'05 HIGHLANDER_U (L/O 0409)
362
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Carpets
Use a good foam- type shampoo to
clean the carpets.
Begin by vacuuming thoroughly to remove
as much dirt as possible. Several types of
foam cleaners are available; some are in
aerosol cans and others are powders or
liquids which you mix with water to pro-
duce a foam. To shampoo the carpets,
use a sponge or brush to apply the foam.
Rub in overlapping circles.
Do not apply waterÐthe best results are
obtained by keeping the carpet as dry as
possible. Read the shampoo instructions
and follow them closely.
Seat belts
The seat belts may be cleaned with
mild soap and water or with lukewarm
water.
Use a cloth or sponge. As you are clean-
ing, check the belts for excessive wear,
fraying, or cuts.
NOTICE
Do not use dye or bleach on the
belts
Ðit may weaken them.
Do not use the belts until they be-
come dry.
Windows
The windows may be cleaned with any
household window cleaner.
NOTICE
When cleaning the inside of the rear
window, be careful not to scratch or
damage the heater wires or connec-
tors.
Air conditioning control panel, audio
panel, instrument panel, console panel,
and switches
Use a soft damp cloth for cleaning.
Soak a clean soft cloth in water or luke-
warm water then lightly wipe off dirt.
NOTICE
Do not use organic substances (sol-
vents, kerosene, alcohol, gasoline,
etc.) or alkaline or acidic solutions.
These chemicals can cause discol-
oring, staining or peeling of the
surface.
If you use cleaners or polishing
agents, make sure their ingredients
do not include the substances men-
tioned above.
If you use a liquid car freshener, do
not apply the liquid onto the ve-
hicle's interior surfaces. It may con-
tain the ingredients mentioned
above. Immediately clean any spill
using the method mentioned above.
Leather Interior
The leather upholstery may be cleaned
with neutral detergent for wool.
Remove dirt using a soft cloth dampened
with 5% solution of neutral detergent for
wool. Then thoroughly wipe off all traces
of detergent with a clean damp cloth.
After cleaning or whenever any part of the
leather gets wet, dry with a soft clean
cloth. Allow the leather to dry in a venti-
lated shaded area.
Page 98 of 2572
'05 HIGHLANDER_U (L/O 0409)
368
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Power steering fluid level
Check the level through the reservoir. The
level should be in the HOTº or COLDº
range depending on the fluid temperature.
See page 385 in Section 7- 2 for addition-
al information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See Engine exhaust cautionsº on
page 295 in Section 2.)
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Check that it has the specified free play.
Be alert for changes in steering condition,
such as hard steering or strange noise.Seats
Check that all seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly and that all latches lock securely
in any position. Check that the head re-
straints move up and down smoothly and
that the locks hold securely in any latched
position. For folding- down rear seatbacks,
check that the latches lock securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-
aged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
In a safe place, check that the brakes do
not pull to one side when applied.Parking brake
Check that the pedal has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Automatic transmission Parkº mecha-
nism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your
vehicle is held securely with the selector
lever in Pº position and all brakes re-
leased.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all side doors and back door
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.
Page 103 of 2572
'05 HIGHLANDER_U (L/O 0409)
407
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Fuel type:
2AZ- FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
3MZ- FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher. For improved vehicle perfor-
mance, the use of premium unleaded
gasoline with an Octane Rating of 91
(Research Octane Number 96) or
higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.):
72.5 (19.1, 16.0)ENGINE
Valve clearance (engine cold), mm (in.):
2AZ- FE engine
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.30Ð0.40 (0.012Ð0.016)
3MZ- FE engine
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type:
DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm(in.):
1.1 (0.043)
Drive belt tension measured with
Borroughs drive belt tension gauge
No.BT- 33- 73F (used belt), Ibf:
2AZ- FE engine
Automatic adjustment
3MZ- FE engine
12510ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
2AZ- FE engine
With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
3MZ- FE engine
With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
Toyota Genuine Motor Oilº is used in
your Toyota vehicle. Use Toyota approved
Toyota Genuine Motor Oilº or equivalent
to satisfy the following grade and
viscosity.
Oil grade:
API grade SL Energy- Conservingº or
ILSAC multigrade engine oil
Fuel Service specifications
Page 116 of 2572
'05 HIGHLANDER_U (L/O 0409)
4
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
1. Headlight, turn signal and front fog
light switches
2. Wiper and washer switches
3. Emergency flasher switch
4. Clock
5. Front passenger 's seat belt reminder
light
6. Rear window and outside rear view
mirror defogger and windshield wiper
de- icer switch
7. Air conditioning controls
8. Audio system
9. AIRBAG ONº and AIRBAG OFFº
indicator lights
10. Snow mode button
11. Seat heater switches
12. Cigarette lighter
13. TRAC OFFº switch
(two- wheel drive models)
14. Cruise control switch
15. Ignition switch
16. Tilt steering lock release lever
17. Tire pressure warning system reset
switch Vehicles with manual air conditioning controls (view B)