warning light TOYOTA HILUX 2019 Workshop Manual

5367-3. Do-it-yourself maintenance
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WARNING
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become el ectrically energized. To avoid death
or serious injury, observe the following precautions.
■ When working on the engine compartment
● Keep hands, clothing and tools away from the moving fan and engine
drive belt.
● Be careful not to touch the engine, radiator, exhaust manifold, etc. right
after driving as they may be hot. Oil and other fluids may also be hot.
● Do not leave anything that may burn easily, such as paper and rags, in the
engine compartment.
● Do not smoke, cause sparks or expose an open flame to fuel or the bat-
tery. Fuel and battery fumes are flammable.
● Be extremely cautious when working on the battery. It contains poisonous
and corrosive sulfuric acid.
● Take care because brake fluid can harm your hands or eyes and damage
painted surfaces. If fluid gets on your hands or in your eyes, flush the
affected area with clean water immediately.
If you still experience discomfort, consult a doctor.
■ Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc.
from getting in your eyes.
NOTICE
■ If you remove the air cleaner filter
Driving with the air cleaner filter removed may cause excessive engine wear
due to dirt in the air.
■ If the fluid level is low or high
It is normal for the brake fluid level to go down slightly as the brake pads
wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious problem.

5497-3. Do-it-yourself maintenance
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7
Maintenance and care
WARNING
■Chemicals in the battery
Batteries contain poisonous and corrosive sulfuric acid and may produce
hydrogen gas which is flammable and explosive. To reduce the risk of death
or serious injury, take the following precautions while working on or near the
battery:
● Do not cause sparks by touching the battery terminals with tools.
● Do not smoke or light a match near the battery.
● Avoid contact with eyes, skin and clothes.
● Never inhale or swallow electrolyte.
● Wear protective safety glasses when working near the battery.
● Keep children away from the battery.
■ Where to safely charge the battery
Always charge the battery in an open area. Do not charge the battery in a
garage or closed room w here there is insufficient ventilation.
■ How to recharge the battery (vehicles with maintenance-free type bat-
tery)
Only perform a slow charge (5 A or less). The battery may explode if
charged at a quicker rate.
■ Emergency measures regarding electrolyte
● If electrolyte gets in your eyes
Flush your eyes with clean water for at least 15 minutes and get immedi-
ate medical attention. If possible, continue to apply water with a sponge or
cloth while traveling to the nearest medical facility.
● If electrolyte gets on your skin
Wash the affected area thoroughly. If you feel pain or burning, get medical
attention immediately.
● If electrolyte gets on your clothes
It can soak through clothing on to your skin. Immediately take off the cloth-
ing and follow the procedure above if necessary.
● If you accidentally swallow electrolyte
Drink a large quantity of water or milk. Get emergency medical attention
immediately.
● When there is insufficient battery fluid
Do not use if there is insufficient fluid in the battery. There is a possible
danger that the battery may explode.
■ When disconnecting the battery
Do not disconnect the negative (-) terminal on the body. The disconnected
negative (-) terminal may touch the positive (+) terminal, which may cause a
short and result in death or serious injury.

5517-3. Do-it-yourself maintenance
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7
Maintenance and care
You may drain the fuel filter yourself. However, as the operation is dif-
ficult, we recommend having it drained by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer. Even if
you decide to drain it yourself, contact any authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer.
The water in the fuel filter needs to be drained if one of the following
symptoms occurs:
Vehicles without multi-information display
When the fuel system warning light flashes and a buzzer sounds.
( P. 604)
Vehicles with multi-information display
When “WATER ACCUMULATION IN FUEL FILTER SEE
OWNER’S MANUAL”/“Water accumulation in fuel filter See owner’s
manual” is shown on the multi-information display and a buzzer
sounds*1.
Vehicles without smart entry & start system: Turn the engine switch
to the “LOCK” position.
Vehicles with smart entry & start system: Turn the engine switch off.
For EURO VI models*3:
Remove the fuel filter from the
bracket as shown in the illustra-
tion.
Place a small tray under the drain plug or drain hose to catch the
water and any fuel that comes out.
Fuel filter (diesel engine only)
1
2
3

5537-3. Do-it-yourself maintenance
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7
Maintenance and care
AdBlue™ is used to reduce the amount of nitrogen oxides in exhaust
gas. AdBlue™ is consumed in the process of driving. Therefore,
observe the following precautions.
● 1.0 L (1.1 qt., 0.9 Imp.qt.) of AdBlue™ is consumed every 1500 km
(932 miles). Normally, after a full refill, the vehicle can be driven for
approximately 15000 km (9321 miles) before all AdBlue™ is
depleted.
However, AdBlue™ may become completely depleted sooner
depending on driving conditions.
● When the possible driving range based on the remaining amount of
AdBlue™ reaches approximately 2400 km (1492 miles), the low
AdBlue™ level warning light turns on and a warning message is
displayed.
● When AdBlue™ is depleted, the engine cannot be restarted.
● If AdBlue™ is accidentally spilled while refilling, vehicle parts, paint,
etc. may be damaged.
When AdBlue™ needs to be refilled, have it refilled at any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
It may be a criminal offence to use a vehicle that does not consume
any reagent if it is required for the reduction of emissions.
■AdBlue™ warning light and warning message
When the AdBlue™ level is low,
the low AdBlue™ level warning
light turns on and a warning
message appears on the multi-
information display. ( P. 554)
When refilling AdBlue™ by
yourself in an emergency, be
sure to follow the correct refill-
ing procedures. ( P. 555)
AdBlue™ (if equipped)

5747-3. Do-it-yourself maintenance
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■After a fuse is replaced
● If the lights do not turn on even after the fuse has been replaced, a bulb may
need replacement. ( P. 575)
● If the replaced fuse blows again, have the vehicle inspected by any autho-
rized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
■ If there is an overload in a circuit
The fuses are designed to blow, protecting the wiring harness from damage.
WARNING
■ To prevent system breakdowns and vehicle fire
Observe the following precautions.
Failure to do so may cause damage to the vehicle, and possibly a fire or
injury.
● Never use a fuse of a higher amperage rating than that indicated, or use
any other object in place of a fuse.
● Always use a genuine Toyota fuse or equivalent.
Never replace a fuse with a wire, even as a temporary fix.
● Do not modify the fuses or fuse boxes.
NOTICE
■Before replacing fuses
Have the cause of electrical overload determined and repaired by any
authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer as soon as possible.

5897-3. Do-it-yourself maintenance
HILUX_OM_OM0K375E_(EE)
7
Maintenance and care
WARNING
■Replacing light bulbs
● Turn off the lights. Do not attempt to replace the bulb immediately after
turning off the lights.
The bulbs become very hot and may cause burns.
● Do not touch the glass portion of the light bulb with bare hands. When it is
unavoidable to hold the glass portion, use and hold with a clean dry cloth
to avoid getting moisture and oils on the bulb.
Also, if the bulb is scratched or dropped, it may blow out or crack.
● Fully install light bulbs and any parts used to secure them. Failure to do so
may result in heat damage, fire, or water entering the headlight unit. This
may damage the headlights or cause condensation to build up on the lens.
● Do not attempt to repair or disassemble light bulbs, connectors, electric
circuits or component parts.
Doing so may result in death or serious injury due to electric shock.
■ To prevent damage or fire
● Make sure bulbs are fully seated and locked.
● Check the wattage of the bulb before installing to prevent heat damage.

591
8When trouble arises
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8-1. Essential information
Emergency flashers ........... 592
If your vehicle has to
be stopped in an
emergency ....................... 593
8-2. Steps to take in an
emergency
If your vehicle needs
to be towed ...................... 595
If you think something is
wrong ............................... 600
Fuel pump shut off
system (gasoline engine
only) ................................. 601
If a warning light turns on
or a warning buzzer
sounds ............................. 602
If a warning message is
displayed ......................... 610
If you have a flat tire .......... 616
If the engine will not
start.................................. 633
If the electronic key does
not operate properly
(vehicles with smart
entry & start system)........ 635
If the vehicle battery is
discharged ....................... 639
If your vehicle
overheats ......................... 645
If you run out of fuel
and the engine stalls
(diesel engine only) ......... 648
If the vehicle becomes
stuck ................................ 649

6028-2. Steps to take in an emergency
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If a warning light turns on or a warning
buzzer sounds
Calmly perform the following actions if any of the warning lights
comes on or flashes. If a light comes on or flashes, but then
goes off, this does not necessarily indicate a malfunction in the
system. However, if this continues to occur, have the vehicle
inspected by any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.
Warning light and warning buzzer list
Warning lightWarning light/Details/Actions
Brake system warning light (warning buzzer)
Indicates:
• Low brake fluid
• Malfunction in the brake system
• Low negative pressure in the vacuum tank (diesel
engine)
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer. Continuing to
drive the vehicle may be dangerous.
Charging system warning light (if equipped)
Indicates a malfunction in the vehicle’s charging system
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
Low engine oil pressure warning light (warning buzzer)
(if equipped) *1
Indicates that the engine oil pressure is too low (This
warning light may come on if the vehicle is stopped on a
slope. Move to a level surface and check to see if the light
goes off.)
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.

6038-2. Steps to take in an emergency
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8
When trouble arises
Malfunction indicator lamp (warning buzzer)
Indicates the followings if the warning light comes on or
flashes:
• Malfunction in the emission control system. (if equipped)
• Malfunction in the electronic engine control system.
• Malfunction in the electronic automatic transmission
control system. (if equipped)
• The boost pressure in the turbocharger is abnormally
high.*2 (diesel engine)
• Malfunction in DPF system. (if equipped)
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
SRS warning light
Indicates a malfunction in:
• The SRS airbag system;
• The seat belt pretensioner system; or
• The front passenger occupant classification system (if
equipped)
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
ABS warning light
Indicates a malfunction in:
• The ABS; or
• The brake assist system (vehicles with VSC system)
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Slip indicator (if equipped)
Indicates a malfunction in:
• The VSC system (if equipped);
• Trailer sway control system (if equipped);
• The TRC/A-TRC system (if equipped);
• The hill-start assist control system (if equipped); or
• The downhill assist control system (if equipped)
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
The light will flash when any of the above systems other
than the hill-start assist control system are operating.
Warning lightWarning light/Details/Actions

6048-2. Steps to take in an emergency
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Four-wheel drive indicator light (warning buzzer)*3 (if
equipped)
Indicates that the differential oil temperature is too high
when the light flashes rapidly and a buzzer sounds.
 Turn the front-wheel drive control switch to H2, and
reduce the vehicle speed or stop the vehicle in a safe
place. ( P. 363)
Indicates a malfunction in the four-wheel drive system
when the light flashes rapidly and a buzzer does not
sound.
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Low speed four-wheel drive indicator light (if equipped)
Indicates a malfunction in the four-wheel drive system
when the light flashes rapidly.
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Rear differential lock indicator light (if equipped)
Indicates a malfunction in the rear differential lock system
when the light flashes rapidly.
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Fuel system warning light (warning buzzer)*4 (if
equipped)
The amount of accumulated water in the fuel filter has
reached the specified level if the light flashes.
 P. 551
The fuel filter need to be replaced if the light comes on.
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Warning lightWarning light/Details/Actions