key TOYOTA LAND CRUISER 1986 Factory Repair Manual

F04881
Matchmarks
SR0M9-05
SR-30- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMN
2239 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE NO. 2 LOWER COVER
Remove the 2 nuts and lower side No. 2 lower cover.
2. REMOVE INTERMEDIATE SHAFT ASSEMBLY
(a) Place matchmarks on the intermediate shaft assembly
and main shaft assembly.
(b) Remove the bolt and intermediate shaft assembly with
the upper side No. 2 lower cover.
(c) Remove the thrust stopper from the main shaft assembly.
3. REMOVE TRANSPONDER KEY AMPLIFIER
(a) Widen the claw humg on the upper bracket by approx. 1.0
mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplirier toward the rear of the
vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent the case
from being damage.
4. REMOVE CONNECTOR BRACKET
Remove the bolt and connector bracket.
5. REMOVE STEERING COLUMN PROTECTOR NO. 1
Remove the bolt and steering column protector No. 1.
6. REMOVE TURN SIGNAL BRACKET
Remove the 3 bolts and turn signal bracket.
7. REMOVE POWER TILT MOTOR
(a) Using a hexagon wrench, remove the support stopper
bolt.
(b) Remove the stopper spring and stopper No. 1.
(c) Using a hexagon wrench, remove the 2 tilt steering bolts
and power tilt motor.
(d) Using a screwdriver, remove the 2 E-rings.
(e) Remove the 2 support stopper bolt bushings from the
power tilt motor.

W03347
F08836
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-35
2244 Author
: Date
:
2004 LAND CRUISER (RM1071U)
9. INSTALL 2 ENERGY ABSORBING GUIDES, PLATES
AND CLIPS
(a) Install the 2 new energy absorbing guides and 2 new ab-
sorbing plates.
(b) Install the 2 new energy absorbing clips.
10. INSTALL COLUMN TUBE SUPPORT
(a) Install the tube attachment to the column tube support.
(b) Install the column tube support with the bolt.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
11. INSTALL COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Install the 2 telescopic steering wedge lock springs, 2
steering lock wedges and column upper bracket and col-
umn upper clamp.
(b) Using a hexagon wrench, install the 2 telesco lever lock
bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(c) Install and tighten the 2 new tapered-head bolts until the
bolt heads break off.
(d) Install the column tube stopper.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
12. INSTALL POWER TELESCOPIC MOTOR
(a) Install the telescopic steering column cable.
(b) Install the power telescopic motor with the 2 bolts.
Torque: 9.0 N´m (90 kgf´cm, 78 in.´lbf)
13. INSTALL ADJUSTING NUT NO. 1
(a) Install 2 new support stopper bolt bushings to the adjust-
ing nut No. 1.
(b) Install the adjusting nut No. 1 to the column upper tube.
(c) Install the 2 tilt steering shafts.
14. INSTALL POWER TILT MOTOR
(a) Install 2 new support stopper bolt bushings to the power
tilt motor.
(b) Install 2 new E-rings.
(c) Using a hexagon wrench, install the power tilt motor and
2 tilt steering bolts.
Torque: 20 N´m (210 kgf´cm, 15 ft´lbf)
(d) Install the stopper No. 1 and stopper spring.
(e) Using a hexagon wrench, install the support stopper bolt.
15. INSTALL TURN SIGNAL BRACKET
Install the turn signal bracket with the 3 bolts.
16. INSTALL STEERING COLUMN PROTECTOR NO. 1
Install the steering column protector No. 1 with the bolt.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
17. INSTALL CONNECTOR BRACKET
Install the connector bracket with the bolt.
18. INSTALL TRANSPONDER KEY AMPLIFIER AS-
SEMBLY
19. INSTALL NO. 2 LOWER COVER

F17249
Transponder Key
Coil with Amplifier
Key Unlock
Warning Switch
Key Cylinder
Key Interlock
Solenoid
Column Upper
Bracket
Ignition Switch

Energy Absorbing
Guide

Energy Absorbing
Plate
Column Tube
Support
15 (150, 11)
Tube Attachment

Bushing
Column Tube
Tension Spring Tilt Lever Retainer

Tilt Steering No. 2 ShaftTilt Lever Link
Tension SpringTilt Lever

Snap Ring
Turn Signal Bracket
Column Upper
Tube
Bushing
Spring Nut
Tilt Steering Bolt
20 (210, 15)
Tilt Steering Pawl

Pin
Tension SpringBushing
Tilt Steering Bolt20 (210, 15)
Compression
Spring

Bearing
Main Shaft Assembly
Column Upper Clamp

Tapered-head Bolt

Energy Absorbing
Guide
Energy Absorbing
Clip

Energy Absorbing
Plate
34 (350, 25)
Thrust Stopper
Intermediate Shaft Assembly
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable part
Molybdenum disulfide lithium base grease
No. 2 Lower Cover

Energy Absorbing Clip
No. 2 Lower Cover
25 (260, 19)
Bearing Thrust
Collar
- STEERINGTILT STEERING COLUMN
SR-13
2222 Author
: Date
:
2004 LAND CRUISER (RM1071U)

F04881
Matchmarks
SR0RB-03
F04793
Screw
Extractor
F04795
- STEERINGTILT STEERING COLUMN
SR-17
2226 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE NO. 2 LOWER COVER
Remove the 2 nuts and lower side No. 2 lower cover.
2. REMOVE INTERMEDIATE SHAFT ASSEMBLY
(a) Place matchmarks on the intermediate shaft assembly
and main shaft assembly.
(b) Remove the bolt and intermediate shaft assembly with
the upper side No. 2 lower cover.
(c) Remove the thrust stopper from the main shaft assembly.
3. REMOVE TRANSPONDER KEY AMPLIFIER
(a) Widen the claw humg on the upper bracket by approx. 1.0
mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplirier toward the rear of the
vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent the case
from being damage.
4. REMOVE COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Using a centering punch, mark the center of the 2 ta-
pered-head bolts.
(b) Using a 3-4 mm (0.12-0.16 in.) drill, drill into the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts, column up-
per bracket and column upper clamp.
5. REMOVE COLUMN TUBE SUPPORT
(a) Remove the bolt.
(b) Remove the column tube support with tube attachment.
(c) Remove the tube attachment from the column tube sup-
port.
6. REMOVE 2 ENERGY ABSORBING PLATES
(a) Using pliers, remove the 2 energy absorbing clips.
(b) Remove the 2 energy absorbing plates and 2 energy ab-
sorbing guides.
7. REMOVE 4 TENSION SPRINGS
HINT:
Remove the springs with the tilt function at maximum tilt up.

SR0RC-02
F04801
F17598Key Cylinder
SR-20
- STEERINGTILT STEERING COLUMN
2229 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. INSPECT STEERING LOCK OPERATION
Check that the steering lock mechanism operates properly.
2. IF NECESSARY, REPLACE KEY CYLINDER
(a) Place the ignition key at the ACC position.
(b) Using a screwdriver, push down the stop pin of the cylin-
der, and pull out the key cylinder.
(c) Install a new cylinder.
HINT:
Make sure the key is at the ACC position.
3. INSPECT IGNITION SWITCH (See page BE-29)
4. IF NECESSARY, REPLACE IGNITION SWITCH
(a) Remove the 2 screws and ignition switch.
(b) Install a new ignition switch with the 2 screws.
5. INSPECT KEY UNLOCK WARNING SWITCH
(See page BE-29)
6. IF NECESSARY, REPLACE KEY UNLOCK WARNING
SWITCH
(a) Slide out the key unlock warning switch.
(b) Slide in a new key unlock warning switch.
7. INSPECT KEY INTERLOCK SOLENOID
(See page AT-14)
8. IF NECESSARY, REPLACE KEY INTERLOCK SOLE-
NOID
(a) Remove the 2 screws and key interlock solenoid.
(b) Install a new key interlock solenoid with the 2 screws.
9. INSPECT TRANSPONDER KEY COIL
(See page BE-196)
10. IF NECESSARY, REPLACE TRANSPONDER KEY AM-
PLIFIER

F04797
Spring Nut
Bushing
W03347
F04794
F04881
- STEERINGTILT STEERING COLUMN
SR-23
2232 Author
: Date
:
2004 LAND CRUISER (RM1071U)
9. INSTALL TILT LEVER
(a) Install the 2 bushings and tilt lever to the column upper
tube, as shown in the illustration.
(b) Install a new spring nut to the lever.
10. INSTALL 4 TENSION SPRINGS
HINT:
Install the springs with the tilt function at maximum tilt up.
11. INSTALL 2 ENERGY ABSORBING PLATES
(a) Install the 2 new energy absorbing guides and 2 new ab-
sorbing plates.
(b) Install the 2 new energy absorbing clips.
12. INSTALL COLUMN TUBE SUPPORT
Install the tube attachment with the bolt to the column tube sup-
port.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
13. INSTALL COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Install the column upper bracket and column upper clamp
with 2 new tapered-head bolts.
(b) Tighten the 2 new tapered-head bolts until the bolt heads
break off.
14. INSTALL TRANSPONDER KEY AMPLIFIER AS-
SEMBLY
15. INSTALL INTERMEDIATE SHAFT ASSEMBLY
(a) Install the thrust stopper and upper side No. 2 lower cover.
(b) Align the matchmarks on the intermediate shaft assembly
and main shaft assembly.
(c) Install the bolt.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
16. INSTALL NO. 2 LOWER COVER
Install the No. 2 lower cover with the 2 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)