oil level TOYOTA LAND CRUISER 1986 Factory Owner's Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1986, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1986Pages: 3115, PDF Size: 54.88 MB
Page 2453 of 3115
LU08Z-08
B04611
New O-Ring
B04612
LU-22
- LUBRICATIONOIL COOLER
1803 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL OIL COOLER
(a) Clean the oil cooler contact surface on the cooler mount-
ing.
(b) Install a new O-ring to the oil cooler.
(c) Apply a light coat of engine oil on the threads and under
the head of the union bolt.
(d) Install the plate washer and union bolt.
Torque: 68.6 N´m (700 kgf´cm, 51 ft´lbf)
(e) Connect the 2 oil cooler hoses to the oil cooler.
2. INSTALL OIL FILTER (See page LU-2)
3. FILL WITH ENGINE COOLANT
4. START ENGINE AND CHECK FOR ENGINE OIL
LEAKS
5. CHECK ENGINE OIL LEVEL
Page 2472 of 3115
MA02U-07
B04566
Dust Cover
B04567
B06414
MA-8
- MAINTENANCECHASSIS
56 Author: Date:
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering linkage for looseness or damage.
(b) Check the tie rod ends do not have excessive play.
(c) Check the dust seals and boots are not damaged.
(d) Check the boot clamps are not loose.
(e) Check the inspect the dust cover for damage.
2. INSPECT SRS AIRBAG (See pages RS-18, RS-32)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leakage.
If leakage is found, check for cause and repair.
4. INSPECT BALL JOINTS AND DUST COVERS
(a) Jack up the front of the vehicle and support it with stands.
(b) Make sure the front wheels are in a straight-ahead posi-
tion, and depress the brake pedal.
(c) Jack up the lower suspension arm until there is about half
a load on the front suspension.
(d) Inspect the dust cover for damage.
5. INSPECT DRIVE SHAFT BOOTS
Inspect the drive shaft boots for clamp looseness, grease leak-
age or damage.
6. INSPECT AUTOMATIC TRANSMISSION OIL LEVEL
(See page AT-3-1)
7. INSPECT TRANSFER AND DIFFERENTIAL OIL LEVEL
(a) Transfer:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Transfer oil: See page TR-6
Page 2473 of 3115
B06412
B06415
Drain Plug
B06413Drain Plug
- MAINTENANCECHASSIS
MA-9
57 Author: Date:
(b) Differential:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Front differential oil: See page SA-35
Rear differential oil: See page SA-95
8. REPLACE AUTOMATIC TRANSMISSION FLUID (See
page AT-3-1)
9. REPLACE TRANSFER AND DIFFERENTIAL OIL
(a) Remove the drain plug and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it begins to run out of the filler hole.
Transfer oil: See page TR-6
Front differential oil: See page SA-35
Rear differential oil: See page SA-95
10. REPACK FRONT WHEEL BEARINGS AND DRIVE
SHAFT BUSHING GREASE
(a) Change the front wheel bearing grease (See page
SA-16).
NOTICE:
Maintenance free for rear wheel bearing.
(b) Repack the drive shaft bushing grease (See page
SA-33).
11. LUBRICATE PROPELLER SHAFT AND TIGHTEN
BOLTS
(a) Lubricate chassis components, referring to the lubrication
chart. Before pumping in grease, wipe off any mud and
dust on the grease fitting.
Page 2479 of 3115
MA02R-05
MA-4
- MAINTENANCEUNDER HOOD
52 Author: Date:
2004 LAND CRUISER (RM1071U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTICE
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance services after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the LEVEL lines on the see-through reservoir at normal tem-
perature (20°C (68°F)).
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(See page CO-14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check the indicator.
When the indicator color is blue, the condition is satisfactory. A red color indicates that distilled water
must be added, and white indicates that charging is necessary.
6. BRAKE FLUID LEVELS
Check that the brake fluid level is near the upper level line on the see-through reservoir.
(See page BR-4)
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
Visually check the overflow plug and oil pan for fluid leaks or traces of fluid.
Page 2615 of 3115
SS0OH-05
SS-42
- SERVICE SPECIFICATIONSSTEERING
182 Author: Date:
2004 LAND CRUISER (RM1071U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise MaximumBelow 5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum10,000 kPa (102 kgf/cm2, 1,451 psi)
STEERING WHEEL
Steering wheel freeplayMaximum40 mm (1.58 in.)
Steering effort at idle speedMaximum4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.021 - 0.043 mm (0.00083 - 0.00169 in.)
Maximum0.070 mm (0.00276 in.)
Pump shaft and rear housing bushing oil clearance STD0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Maximum0.080 mm (0.00315 in.)
Vane plate thickness Minimum1.405 mm (0.0531 in.)
Vane plate and pump rotor groove clearanceMaximum0.03 mm (0.0012 in.)
Flow control valve spring length Minimum31.3 mm (1.2323 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Center area1.8 - 2.2 N´m (18.4 - 22.4 kgf´cm, 16.0 - 19.5 in.´lbf)
End area1.3 - 1.7 N´m (13.3 - 17.3 kgf´cm, 11.5 - 15.0 in.´lbf)
Page 2817 of 3115
SR0LY-05
R00427
R11229
Normal
Abnormal
R11562Engine Idling
Engine Stopped 5 mm (0.2 in.)
or less
- STEERINGPOWER STEERING FLUID
SR-5
2214 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. CHECK FLUID LEVEL
(a) Keep the vehicle level.
(b) With the engine stopped, check the fluid level in the oil
reservoir.
If necessary, add fluid.
Fluid: ATF DEXRON® II or III
HINT:
Check that the fluid level is within the HOT LEVEL range on the
reservoir.
If the fluid is cold, check that it is within the COLD LEVEL range.
(c) Start the engine and run it at idle.
(d) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature: 80°C (176°F)
(e) Check for foaming or emulsification.
If there is foaming or emulsification, bleed power steering sys-
tem (See page SR-4).
(f) With the engine idling, measure the fluid level in the oil
reservoir.
(g) Stop the engine.
(h) Wait a few minutes and remeasure the fluid level in the oil
reservoir.
Maximum fluid level rise: 5 mm (0.20 in.)
If a problem is found, bleed power steering system
(See page SR-4).
(i) Check the fluid level.
Page 3062 of 3115
SA140-09
- SUSPENSION AND AXLETROUBLESHOOTING
SA-1
1951 Author: Date:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
(w/ Differential locking system):
Check that the transfer shift lever is shifted to the L position.
When switching differential Free e Lock, the indicator light will blink if the gears of the differen-
tial lock sleeve are not meshed. If this occurs, when the tires are rotated to apply differential
power to the differential, the differential locks and the indicator light lights up.
SymptomSuspect AreaSee page
Bottoming
1. Vehicle (Overloaded)
2. Spring (Weak)
3. Shock absorber (Worn)-
SA-65
SA-171
SA-62
SA-174
Sways/pitches
1. Tire (Worn or improperly inflated)
2. Stabilizer bar (Bent or broken)
3. Shock absorber (Worn)SA-4
SA-80
SA-184
SA-62
SA-174
Front wheel shimmy
1. Tire (Worn or improperly inflated)
2. Wheel (Out of balance)
3. Shock absorber (Worn)
4. Wheel alignment (Incorrect)
5. Ball joint (Worn)
6. Hub bearing (Loosen or worn)
7. Steering linkage (Loosen or worn)
8. Steering gear (Out of adjustment or broken)SA-4
SA-4
SA-62
SA-6
SA-71
SA-76
SA-1 1
-
SR-48
Abnormal tire wear
1. Tire (Improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn)SA-4
SA-6
SA-62
SA-174
-
Noise in front differential
1. Oil level (Low or wrong grade)
2. Excessive backlash between pinion and ring gear
3. Ring, pinion or side gears (Worn or chipped)
4. Pinion shaft bearing (Worn)
5. Side bearing (Worn)SA-35
SA-40
SA-40
SA-40
SA-40
Oil leak from front differential
1. Oil level (Too high or wrong grade)
2. Front differential rear oil seal (Worn or damaged)
3. Side gear oil seal (Worn or damaged)
4. Companion flange (Loosen or damaged)
5. Side gear shaft (Damaged)SA-35
SA-40
SA-40
SA-40
SA-40
Page 3063 of 3115
SA-2
- SUSPENSION AND AXLETROUBLESHOOTING
1952 Author: Date:
2004 LAND CRUISER (RM1071U) Noise in rear axle
1. Oil level (Low or wrong grade)
2. Excessive backlash between pinion and ring gear
3. Ring, pinion or side gears (Worn or chipped)
4. Pinion shaft bearing (Worn)
5. Axle shaft bearing (Worn)SA-95
SA-102
SA-121
SA-143
SA-102
SA-121
SA-143
SA-102
SA-121
SA-143
SA-83
Oil leak from rear axle1. Oil seal (Worn or damaged)
2. Rear axle housing (Cracked)SA-83
-
Oil leak from rear differential
1. Oil level (Too high or wrong grade)
2. Rear differential front oil seal (Worn or damaged)
3. Companion flange (Loosen or damaged)SA-95
SA-95
SA-102
SA-121
SA-143
Diff. lock Indicator lights do not light up
1. Fusible link (Blown)
2. GAUGE fuse (Blown)
3. Bulb (Burned out)
4. Wiring or ground (Faulty)-
-
-
-
Diff. lock Indicator lights do not light up
(Diff. lock control switch RR position)
1. Diff. fuse (Blown)
2. Diff. lock control switch (Faulty)
3. Diff. lock ECU (Faulty)
4. Wiring or ground (Faulty)-
SA-163
SA-163
-
Differential lock does not operate
1. Diff. lock control switch (Faulty)
2. Diff. lock actuator (Faulty)
3. Diff. lock ECU (Faulty)
4. Differential carrier (Faulty)
5. Wiring or ground (Faulty)SA-163
SA-163
SA-163
-
-
After differential lock, lock is not released
When vehicle speed is at 8 km/h (5 mph) or more1. Speed sensor (Faulty)
2. Diff. lock ECU (Faulty)
3. Wiring or ground (Faulty)SA-163
SA-163
-
Page 3112 of 3115
TR067-02
D02645
D02646
Oil Level
0 - 5 mm
Filler Plug
Drain Plug
D01618
Q09803
Wooden Block TR-4
- TRANSFERTRANSFER UNIT
1892 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
2. REMOVE TRANSFER CASE PROTECTOR
Remove the 3 bolts and transfer case protector.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
3. DRAIN TRANSFER OIL
Oil grade: API GL-4 or GL-5
Viscosity: SAE 75 W-90
Capacity: 1.3 liters (1.4 US qts, 1.1 lmp. qts)
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
4. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR-4)
5. DISCONNECT TRANSFER SHIFT LEVER ROD AS-
SEMBLY
Remove the clip, plate washer, wave washer and bushing, and
disconnect the transfer shift lever rod assembly.
6. DISCONNECT GROUND CABLE
Remove the bolt and disconnect the ground cable from the
transfer.
7. REMOVE CROSSMEMBER
(a) Support the transmission, as shown.
NOTICE:
Use a wooden block so not to damage the transmission oil
pan.
(b) Remove the 8 bolts, 2 nuts and crossmember.
Torque:
Bolt: 50 N´m (510 kgf´cm, 37 ft´lbf)
Nut: 74 N´m (750 kgf´cm, 54 ft´lbf)
Page 3114 of 3115
TR065-02
TR-2
- TRANSFERTROUBLESHOOTING
1890 Author: Date:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Noise
6. Oil (Level low)
7. Oil (Wrong)
8. Transfer faultyTR-4
TR-4
TR-7
Oil leakage
1. Oil (Level too high)
2. Gasket (Damaged)
3. Oil seal (Worn or damaged)
4. O-ring (Worn or damaged)TR-4
TR-7
TR-7
-
Transfer corner brakingCenter differential or transfer faultyTR-7