steering TOYOTA LAND CRUISER 1986 Factory Repair Manual

AT07I-05
D13117N´m (kgf´cm, ft´lbf) : Specified torqueClip
Oil Cooler PipeClip
Clip
Clip
Clip
Oil Cooler Stay
Oil Cooler
12 (122, 9)
Oil Cooler Bracket
Radiator Grille Sub-assy
7.5 (76, 66 in.´lbf)
7.5 (76, 66 in.´lbf)
Power Steering
Oil Cooler Sub-assy
Oil Cooler Bracket
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
12 (122, 9)
12 (122, 9)
AT-16
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1870 Author
: Date
:
2004 LAND CRUISER (RM1071U)
AIR COOLED OIL COOLER
COMPONENTS

AT113-01
D12665
D01688
D01689
D01690
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
AT-17
1871 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE RADIATOR GRILLE SUB-ASSY
(a) Remove the 3 screws.
(b) Release the 2 clips and remove the radiator grille sub-
assy.
2. SEPARATE POWER STEERING OIL COOLER SUB-
ASSY
Remove the 2 bolts and separate the power steering oil cooler
sub-assy .
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
3. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 4 bolts and oil cooler.
Torque: 12 N´m (117 kgf´cm, 8 ft´lbf)
(c) Remove the 8 bolts, the 2 oil cooler brackets and the 2
stays.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)

I24857EAU AU1AU2
- BODY ELECTRICALAUDIO SYSTEM
BE-173
2546 Author
: Date
:
2004 LAND CRUISER (RM1071U)
HINT:
Check the wire harness between radio receiver assembly and
the CD auto changer, between radio receiver assembly and
power amplifier.
5. INSPECT STEERING PAD SWITCH CIRCUIT
Disconnect the connectors from the steering pad switch, and in-
spect the connector on the wire harness side.
Tester connectionConditionSpecified condition
AU1 - EAUDo not switch positionApprox. 100 kW
AU1 - EAUSEEK+ switch: push0 W
AU1 - EAUSEEK- switch: pushApprox. 0.3 W
AU1 - EAUVOL+ switch: pushApprox. 1k W
AU1 - EAUVOL- switch: pushApprox. 3.2 kW
AU2 - EAUDo not switch positionApprox. 100 kW
AU2 - EAUMODE switch: push0 W
If the circuit is not as specified, inspect the circuits connected
to other parts.

BE0GD-23
I25523
Cowl SIde J/B RH

RADIO Fuse
TweeterRadio Assembly
Ignition Switch
Engine Room R/B

AMP Fuse
Woofer SpeakersSpeakers
Power Amplifier Steering Pad Switch
RSA
Antenna Assembly

Motor Antenna
Cowl Side J/B LH

ECU IG1 Fuse

IG Fuse
BE-170
- BODY ELECTRICALAUDIO SYSTEM
2543 Author
: Date
:
2004 LAND CRUISER (RM1071U)
LOCATION

BE-150
- BODY ELECTRICALAUDIO SYSTEM
2523 Author
: Date
:
2004 LAND CRUISER (RM1071U)
4. PROBLEM SYSMPTOMS TABLE
NOTICE:
When replacing the internal mechanism (computer part) of the audio system, be careful that no part
of your body or clothing comes in contact with the terminals of the leads from the IC, etc. of the re-
placement part (spare part).
HINT:
This inspection procedure is a simple troubleshooting which should be carried out on the vehicle during sys-
tem operation and was prepared on the assumption of system component troubles (except for the wires and
connectors, etc.).
Always inspect the trouble taking the following items into consideration.
Open or short circuit of the wire harness
Connector or terminal connection fault
ProblemFlow chart No.
RadioRadio not operating when power switch turned to 'ON'.1
Display indicates when power switch turned to 'ON', but no sound (including
'noise') is produced.2
Noise present, but AM - FM not operating.3
Any speaker does not work.4
Any AM or FM does not work.5
Few preset turning bands.5
Reception poor.6
Sound quality poor.7
Preset memory disappears.8
Tape PlayerCassette tape cannot be inserted.9
Cassette tape inserted, but no power.10
Power coming in, but tape player not operating.11
Any speaker does not work.12
Sound quality poor.13
Tape jammed, malfunction with tape speed or auto-reverse.14
Cassette tape will not eject.15
CD PlayerCD cannot be inserted.16
CD inserted but no power/17
Power coming in, but CD player not operating.18
Sound jumps.19
Sound quality poor (Volume faint)20
Any speaker does not work.21
CD will not be ejected.22
Power AmplifierNo power coming in.23
Power coming in, but power amplifier not operating.24
Any speaker does not work.25
NoiseNoise occurs26
Noise produced by vibration or shock while driving.27
Noise produced when engine starts.28
Steering Pad SwitchA audio system cannot be operated with steering pad switch.29
Rear Seat AudioQuality of sound from headphone connected to headphone terminal is poor or no
sound can be heard.30

29 Steering Pad SwitchA AUDIO SYSTEM CANNOT BE OPERATED WITH STEERING PAD
SWITCH
No
Ye s Resistance of steering pad switch is OK?Steering pad switch faulty.
Wire harness faulty. Is wire harness between radio assembly and steering pad
switch OK?
No
Ye s
30 Rear Seat AudioQUALITY OF SOUND FROM HEADPHONE TERMINAL IS POOR OR NO SOUND
CAN BE HEARD
NoYe s Temporarity install another headphone. Function OK?Headphone faulty.
Wire harness faulty.
RSA panel faulty. Is wire harness between radio assembly and RSA
panel OK?
Ye s
No
Radio assembly faulty.
Temporarity install another RSA panel. Function OK?
Radio assembly faulty.
No
Ye s
- BODY ELECTRICALAUDIO SYSTEM
BE-169
2542 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BE0FZ-19
I24653
I24654
6
I04197
BE-198
- BODY ELECTRICALHORN SYSTEM
2571 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. INSPECT HORN SWITCH
(a) Disconnect the negative (-) terminal from the battery.
(b) Remove the left and right covers from the steering wheel.
(c) Using a torx socket wrench, loosen the 2 bolts.
(d) Pull up the horn pad and place it on the steering column,
as shown.
HINT:
Do not disconnect the connector from the horn pad.
(e) Disconnect the connector from the slip ring.
(f) Check that no continuity exists between terminal 6 of the
connector and body ground.
(g) Check that continuity exists between terminal 6 of the
connector and body ground when the horn contact plate
is pressed against the steering spoke assembly.
If continuity is not as specified, repair or replace the steering
wheel or wire harness as necessary.
(h) Install the horn pad in place and using a torx socket
wrench, torque the 2 bolts.
Torque:
7.1 N´m (72 kgf´cm, 62 in.´lbf)
(i) Install the left and right covers.
(j) Connect the negative (-) terminal to the battery.
2. INSPECT HORN OPERATION
Connect the positive (+) lead from the battery to the terminal
and negative (-) lead to the horn body and check that the horn
blows.
If operation is not as specified, replace the horn.

BO1KK-04
H18910
Reinforcement
Floor Brace
No. 1 BraceNo. 3 Heater to
Register Duct
Instrument PanelCenter Register
Radio With A/C Control Assembly
Front Ash Receptacle Retainer Center Lower
Cluster Finish Panel
Front Ash
Receptacle BoxLower No. 2
Panel
Glove Compartment Door
Rear Console Cup Holder Box Front
Console
Panel
Front
Console Box
Rear Console
Box
Rear Radio
Control Panel
Console Rear End Panel Combination Meter
Cluster Finish
Panel
LH Lower Panel
Lower No. 1 Panel No. 2 Heater to
Register Duct
Combination
Switch
Steering WheelSteering Wheel Pad
Front Pillar Garnish
Cowl Side Trim
Front Door Scuff Plate Front Assist Grip No. 4 Heater to
Register Duct
Front Pillar Garnish
Front Assist Grip
Cowl Side Trim
Front Door Scuff Plate
AA
A
A
BBB
C
C
C
C
CC
C
C
C
D
H
A
F
20 (204, 15)
EE
Glove Compartment
Door Damper
50 (510, 37)
BB
Rear Console BoxNo. 1 Under Cover
Console Box
Hole Cover
w/ Disc Player
Changer:
B
Column Cover
Transfer
Shift
Lever
Knob
: Specified torqueN´m (kgf´cm, ft´lbf)
H
H
H
H
I
I
EE
JJ
F
F
F
F
F
H
HH
H
H
BB
BB
HH
H
H
H
H
F
F
F
FF
D Front Console
Box bracket
- BODYINSTRUMENT PANEL
BO-81
2655 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTRUMENT PANEL
COMPONENTS

H05279
Check Pin
Check Pin
H04808
H21657
H21283
: 5 Clips BO-94
- BODYINSTRUMENT PANEL
2668 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(d) Tighten the connection bolts.
HINT:

When connection completes, the bolts turns idly, causing
turning noise.

Check that the connection check pins protrude from the
lower side of the connection bolts.
NOTICE:
Follow the procedures in the order of (c) and (d). Otherwise,
set-in connectors on the wire harness side and connec-
tors on the meter side might not be connected properly.
21. INSTALL STEERING COLUMN
(See page SR-24 or SR-37)
22. INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
23. INSTALL COMBINATION SWITCH
(a) Install the combination switch with the 4 screws.
(b) Install the clamp, then connect the connectors.
24. INSTALL COLUMN COVERS
Install the column covers with the 3 screws.
25. INSTALL LH LOWER PANEL
Install the LH lower panel with the 3 bolts.
26. INSTALL LOWER NO. 1 PANEL
Connect the connector, then install the lower No. 1 panel with
the screw.
27. INSTALL HOOD LOCK CONTROL CABLE LEVER AND
FUEL LID CONTROL CABLE LEVER
(a) Install the fuel lid control cable lever with the 2 screws.
(b) Install the hood lock control cable lever with the 2 screws.

2 Clips
H21279
H18904
- BODYINSTRUMENT PANEL
BO-95
2669 Author
: Date
:
2004 LAND CRUISER (RM1071U)
28. INSTALL CLUSTER FINISH PANEL
Connect the connecter, then install the cluster finish panel.
29. INSTALL STEERING WHEEL
(See page SR-24 or SR-37)
30. INSTALL FRONT PILLAR GARNISH
(a) Install the front pillar garnish.
(b) Use the same manner described above to the other side.
31. INSTALL FRONT ASSIST GRIP
(a) Install the assist grip with the 2 screws, then install the 2
assist grip plugs.
(b) Use the same manner described above to the other side.
32. INSTALL FRONT DOOR OPENING TRIMS
33. INSTALL COWL SIDE TRIMS
34. INSTALL FRONT DOOR SCUFF PLATES