Ash TOYOTA LAND CRUISER 1998 Factory Repair Manual

AC2810
AC1HK-04
AC2811
N11084
Wrong Okay
HI LO HILO
- AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC-1
2726 Author
: Date
:
2004 LAND CRUISER (RM1071U)
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR NEAR AN OPEN FLAME
2. ALWAYS WEAR SAFETY GLASSES FOR EYE
PROTECTION
3. AVOID YOUR EYES AND SKIN TO CONTACT WITH
LIQUID REFRIGERANT
If you get the liquid refrigerant in your eyes or on your skin:
(a) Wash out the area with lots of cold water.
CAUTION:
Do not rub your eyes or skin.
(b) Apply clean petroleum jelly to the skin.
(c) Go immediately to a physician or hospital for professional
treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED
FLAME
5. DO NOT DROP CONTAINER NOR APPLY PHYSICAL
SHOCKS TO IT.
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERANT SYSTEM
If there is not enough refrigerant in the refrigerant system, oil lu-
brication will be insufficient and compressor burnout may occur.
To avoid this, always keep enough refrigerant in the refrigerant
system.
7. DO NOT OPEN HIGH PRESSURE MANIFOLD VALVE
WHILE COMPRESSOR IS OPERATING
If the high pressure valves opened, refrigerant flows in the re-
verse direction and could cause the charging cylinder to rup-
ture, so open and close the only low pressure valve.
8. DO NOT OVERCHARGE REFRIGERANT SYSTEM
WITH REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating etc.

AC1IQ-02
AC-68
- AIR CONDITIONINGCONDENSER
2793 Author
: Date
:
2004 LAND CRUISER (RM1071U)
CONDENSER
ON-VEHICLE INSPECTION
1. INSPECT CONDENSER FINS FOR BLOCKAGE OR DAMAGE
If the fins are clogged, wash them with water and dry with compressed air.
NOTICE:
Be careful not to damage the fins.
If the fins are bent, straighten them with a screwdriver or pliers.
2. INSPECT CONDENSER AND FITTINGS FOR LEAKAGE
Using a gas leak detector, check for leaks of refrigerant.
If there is a leakage, check the tightening torque at the joints.

A04550
9 1011 12 13141516 12345678
DLC3 CG
TC
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION SYSTEM
AT-3-2
1856 Author
: Date
:
2004 LAND CRUISER (RM1071U)
3. TRANSMISSION FILL
(a) Fill the transmission with the correct amount of fluid as
listed in the table below.
(b) Reinstall the refill plug to avoid fluid splash.
RepairFill Amount
Transmission pan and drain plug remov-
al1.3 liters (1.37 US qts, 1.14 Imp. qts)
Transmission valve body removal3.9 liters (4.12 US qts, 3.43 Imp. qts)
Torque converter removal5.3 liters (5.60 US qts, 4.66 Imp. qts)
Entire transmission assembly5.3 liters (5.60 US qts, 4.66 Imp. qts)
HINT:
If you cannot add the listed amount of fluid, do the following:
(1) Install the refill plug.
(2) Allow the engine to idle with air conditioning OFF.
(3) Move the shift lever through entire gear range to cir-
culate fluid.
(4) Wait for 30 seconds with the engine idling.
(5) Stop the engine.
(6) Remove the refill plug and add fluid.
(7) Reinstall the refill plug.
4. FLUID CIRCULATION
(a) Allow the engine to idle with the air conditioning OFF.
(b) Move the shift lever through entire gear range to circulate
fluid.
5. FLUID TEMPERATURE CHECK
NOTICE:
The fluid temperature should be less than 30C (86F) be-
fore beginning the fluid temperature check.
(a) With hand-held tester
(1) Connect the hand-held tester to the DLC3.
(2) Select the tester menus: OBD/MOBD, ENGINE,
DATA LIST and A/T.
(3) Check A/T OIL TEMP.
(4) Allow the engine to idle until the fluid temperature
reaches 46C (115F).

D12639
Position Indicator Housing
Position Indicator Light Guide
Slide Cover
No. 2 Slide Cover

Shift Lever Nut
Shift Lever Guide Cushion
Shift Lever Guide
Housing
Bracket
Shift Lock Control ECU
Coller
13 (130, 9)
Plate Washer

Spacer
O-Ring Shift Lever Seal
O-Ring
SpacerSwivel
Plate Washer
Spacer Shaft Lower
Control Bushclip
Plate Washer Control Lever


Pin

Shift Lever Ring Spring Detent Shift
Lever PinShift Lever
Sub-assembly
Shift Lock Solenoid
Shift Lever
NutPinShift Lever Knob
Transmission
Control Switch (
e D Position)
Shift Lock
Control Switch CapBulb Indicator Light Wire
Shift Lock
Release Button
Spring
N´m (kgf´cm, ft´lbf) : Specified torque


MP grease Non-reusable partShift Lever
PlateTransmission
Control Switch
(2 e L Position)
Shift Lock
Solenoid Link
Shift
Lever
Lock Pin
4.9 (50, 43 in.´lbf)
Shift Lock Release Cover
Cushion
Shift Lock
PlateStopper
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
AT-21
1875 Author
: Date
:
2004 LAND CRUISER (RM1071U)

D12646
D12647
D12648
D12649
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
AT-25
1879 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(k) Remove the indicator lamp wire.
8. REMOVE SHIFT LEVER SUB-ASSEMBLY
(a) Using a magnetic finger, remove the detent shift lever pin
and the spring.
(b) Using 2 screwdrivers, remove the shift lever ring.
(c) Remove the pin and shift lever sub-assembly.
9. DISASSEMBLE SHIFT LEVER PLATE
(a) Remove the nut, the control lever, the plate washer, the
2 spacers and the 2 O-rings.
(b) Using pliers, remove the clip.
(c) Remove the swivel, the 2 plate washers, the shaft lower
control bush and the spacer.
(d) Remove the shift lever seal.
(e) Remove the 4 collars.
(f) Remove the 2 spring nuts.

AT115-01
D12649
D12648
D04855
AT-26
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
1880 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. REASSEMBLE SHIFT LEVER PLATE
(a) Install the 2 spring nuts.
(b) Install the 4 collars.
(c) Install the shift lever seal.
(d) Install the shaft lower control bush, the spacer, the 2 plate
washers and the swivel.
(e) Using pliers, install the clip.
(f) Apply MP grease to 2 new O-rings.
(g) Install the 2 O-rings, 2 new spacers, the plate washer, the
control lever and the nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
2. INSTALL SHIFT LEVER SUB-ASSEMBLY
(a) Apply MP grease to the pin.
(b) Install the shift lever sub-assembly and pin.
(c) Install the shift lever ring.
(d) Apply MP grease to the detent shift lever pin and the
spring.
(e) Install the detent shift lever pin and spring.
3. REASSEMBLE SHIFT LOCK SOLENOID
(a) Apply MP grease to the shift lock solenoid link.
(b) Install the shift lock solenoid link and the pin to the shift
lock solenoid plunger.
(c) Install the shift lock solenoid link with shift lock solenoid
plunger and the spring to the shift lock solenoid.

AT110-01
D12667
Lock Washer
- AUTOMATIC TRANSMISSIONPARK/NEUTRAL POSITION (PNP) SWITCH
AT-7
1861 Author
: Date
:
2004 LAND CRUISER (RM1071U)
PARK/NEUTRAL POSITION (PNP)
SWITCH
ON-VEHICLE REPAIR
1. REMOVE ENGINE NO. 2 UNDER COVER
2. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Pry off the lock washer and remove the nut.
(b) Remove the bolt and park/neutral position switch.
4. INSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch with the bolt.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Install a new lock washer and the nut.
Torque: 6.9 N´m (70 kgf´cm, 62 in.´lbf)
(c) Bent the claws on the lock washer to stake the nut.
(d) Adjust the park/neutral position switch
(See page DI-361).
5. CONNECT PARK/NEUTRAL POSITION SWITCH CON-
NECTOR
6. INSTALL ENGINE NO. 2 UNDER COVER

EJECT
Malfunction 41 61
(Cassette
switch)Malfunction due to mechanical fail-
ure.Replace radio receiver assembly.
63 (In-dash CD
auto changer)42 No Disc
ReadoutDisc cannot be read. Inspect CD.
63 (In-dash CD
auto changer)44
CD Error
Error is detected in CD auto
changer.Replace radio receiver assembly.
Physical address: 440 Strereo component amplifier
01
(Communica-
tion Control)22 RAM Error
01
(Communica-
tion Control)D6
*1Absence of
MasterComponent in which this code is re-
corded has been disconnected from
system with ignition in ACC or ON.
Or, when this code was recorded, ra-
dio receiver assembly was discon-
nected.
Check harness for power supply of
radio receiver assembly.

Check harness for communication
system of radio receiver assembly.

Check harness for power supply of
stereo component amplifier.

Check harness for communication
system of stereo component ampli-
fier. HINT:
*1: Even if no failure is detected, it may be stored depending on the battery condition or voltage for starting an engine.
*2: It may be stored when the engine key is turned 1 min. angain after engine start.
*3: It may be stored when the engine key is turned again after engine start.
*4: When 210 sec. has passed after pulling out the power supply connector of the master component with the ignition
switch in ACC or ON, this code is stored.
Logical addressDTC
Diagnosis itemDiagnosis content
Countermeasure and inspeced parts
01
(Communica-
tion Control)21 ROM Error Abnormal condition of ROM is
detected.Replace stereo component
amplifier.
Abnormal condition of RAM is
detected.Replace stereo component
amplifier.
63
(In-dash CD auto
Changer)45EJECT Error
CD cannot be ejected.
Replace radio receiver assembly.
63
(In-dash CD auto
Changer)47 CD High Temp.
High temperature is detected in
CD auto changer.Replace radio receiver assembly.
63
(In-dash CD auto
Changer)48CD Excess
CurrentExcess current is applied to CD
auto changer.Replace radio receiver assembly.
Mechanical or
Media Error 40 61
(Cassette
switch)Inspect cassette tape. Malfunction due to mechanical fail-
ure is identified. Or, cassette tape is
cut or entangled.
- BODY ELECTRICALAUDIO SYSTEM
BE-143
2516 Author
: Date
:
2004 LAND CRUISER (RM1071U)

27 Noise NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING
No
Ye s Is radio assembly properly installed?
Noise is produced from static eletricity accumulating in the vehicle body. With vehicles stationary lightly tap each system.
Is noise produced?Install properly.
Each system faulty. Is speaker properly installed?
No
No Ye s
Ye s
28 Noise NOISE PRODUCED WHEN ENGINE STARTS
NoYe s Whistling noise which becomes high-pitched when
accelerator strongly depressed, disappears shortly
after engine stops.Generator noise.
A/C noise.
Fuel gauge noise.
Horn noise.
Ignition noise.
Turn signal noise.
Washer noise.
Engine coolant temp. gauge noise.
Wiper noise. Whining noise occurs when A/C is operating.
Scratching noise occurs during sudden acceleration, driving on rough
roads or when ignition switch is turned ON.
Clicking sound is heard when horn button is pressed, then
released. Whirring/grating sound is heard when pushed
continuously.
Murmuring sound stops when engine stops.
Tick-tack noise occurs in co-ordination with blinking
offlasher.
Noise occurs during window washer operation.
Scratching noise occurs while engine is running,
and continues a while even after engine stops.
Scraping noise in line with wiper beat.
Other type of noiseYe s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s No
No
No
No
No
No
No
No
BE-168
- BODY ELECTRICALAUDIO SYSTEM
2541 Author
: Date
:
2004 LAND CRUISER (RM1071U)

MET Fuse Light Control Switch Flasher Relay
ABS, TRC, VSC ECU ABS, TRC, VSC ECU Drive Monitor H/L R-HI Fuse Body ECU
ABS, TRC, VSC ECU
ABS & BA & TRAC & VSC Actuator ECM
ABS, TRC, VSC ECU
Airbag ECU
Oil Pressure Sender Gauge Airbag ECU Body ECUWiring connector side No.107 6
19 18 175 3
12
20 15
16
17
18
19
7 4 1
C14 C13 C12
11
Gateway ECU
ECM Engine Ground
Main Fuel Sender Gauge
7
19
201
2
4
C15Key Unlock Warning Switch 9CTR DIFF Switch 14
Drive Monitor 16 10 ECM
Body (Door Courtesy Switch Signal) 10Flasher Relay 4
ABS, TRC, VSC ECU
ABS, TRC, VSC ECU
ABS, TRC, VSC ECU
GAUGE1 Fuse
ECU-B2 Fuse
ACC Fuse
DOME Fuse
Speed Sensor 11
12
13
14
15Main Fuel Sender Gauge
Light Control Rheostat 6 Main Fuel Sender GaugeBody Ground 9
Speed Control Unit 16PANEL Fuse 8
11 Driver Seat Belt Buckle Switch
- BODY ELECTRICALCOMBINATION METER
BE-61
2434 Author
: Date
:
2004 LAND CRUISER (RM1071U)