Sst tool TOYOTA LAND CRUISER 1998 Factory Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1998, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1998Pages: 3115, PDF Size: 54.88 MB
Page 477 of 3115
BO1LL-02
AB0152
SST BO-144
- BODYSEAT BELT PRETENSIONER
2718 Author: Date:
2004 LAND CRUISER (RM1071U)
DISPOSAL
HINT:
When scrapping vehicle equipped with an SRS or disposing of
a front seat outer belt (with seat belt pretensioner), always first
deploy the airbag in accordance with the procedure given in RS
section or activate the seat belt pretensioner. If any abnormality
occurs with the airbag deployment or seat belt pretensioner ac-
tivation, contact the SERVICE DEPT. of TOYOTA MOTORS
SALES, U.S.A., INC.. When disposing of a front seat outer belt
(with seat belt pretensioner) activated in a collision, follow the
same procedure given in step 1-(d) in ºDISPOSALº.
CAUTION:
Never dispose of front seat outer belt which has inac-
tivated pretensioner.
The seat belt pretensioner produces a sizeable ex-
ploding sound when it activates, so perform the op-
eration out-of-door and where it will not create a nui-
sance to nearby residents.
When activating the seat belt pretensioner, always
use the specified SST. (SRS Airbag Deployment Tool)
Perform the operation in a place away from electrical
noise.
SST 09082-00700, 09082-00740
When activating a front seat outer belt (with seat belt
pretensioner), perform the operation at least 10 m (33
ft) away from the front seat outer belt.
Use gloves and safety glasses when handling a front
seat outer belt with activated pretensioner.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a front seat outer belt with
activated pretensioner.
Page 478 of 3115
AB0158
SSTBattery
AB0152
SST
AB0158
SSTBattery
H01580
SST
- BODYSEAT BELT PRETENSIONER
BO-145
2719 Author: Date:
2004 LAND CRUISER (RM1071U)
1. SEAT BELT PRETENSIONER ACTIVATION WHEN
SCRAPPING VEHICLE
HINT:
Have a battery ready as the power source to activate the seat
belt pretensioner.
(a) Check functioning of SST.
CAUTION:
When activating the seat belt pretensioner, always use the
specified SST: SRS Airbag Deployment Tool.
SST 09082-00700, 09082-00740
(1) Connect the SST to battery.
Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
ative (-) terminal.
HINT:
Do not connect the yellow connector which will be connected
with the seat belt pretensioner.
(2) Check functioning of SST.
Press the SST activation switch, and check the LED
of the SST activation switch lights up.
CAUTION:
If the LED lights up when the activation switch is not being
pressed, SST malfunction is probable, so definitely do not
use the SST.
(b) Disconnect the pretensioner connector.
(1) Remove the front door scuff plate.
(2) Remove the front door opening trim.
(3) Remove the rear door scuff plate.
(4) Remove the rear door opening trim.
(5) Remove the center pillar lower garnish.
Page 1076 of 3115
DIB69-01
I24672
Hand-held tester
DLC3
A04550
DLC3
10 11 12 13 14 15 16 12345678
9
- DIAGNOSTICSCRUISE CONTROL SYSTEM
DI-981
1174 Author: Date:
2004 LAND CRUISER (RM1071U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Description
ECM controls the function of cruise control on this vehicle.
Data of the cruise control or DTC can be read from DLC3
of the vehicle. When a trouble occurs on cruise control,
Check CRUISE MAIN indicator does not light up but DTC
inspection is performed.
Therefore when there seems to be a trouble on cruise
control, use hand-held tester or SST to check and trou-
bleshoot it.
(b) Check the DLC3.
The vehicle's ECM uses ISO 9141-2 for communication.
The terminal arrangement of DLC3 complies with SAE
J1962 and matches the ISO 9141-2 format.
Terminal No.Connection/Specified ConditionCondition
4Chassis Ground e Body Ground/1 or lessAlways
13TC e Body Ground/9 - 14 VAlways
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of the hand-held tester to
DLC3, turned the ignition switch ON and operated the hand-
held tester, there is a problem on the vehicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
Page 1450 of 3115
I24672
DLC3
Hand-held tester
DI1AL-28
A04550
DLC3
10 11 12 13 14 15 16 12345678
9
DI-1004
- DIAGNOSTICSENGINE IMMOBILISER SYSTEM
1197 Author: Date:
2004 LAND CRUISER (RM1071U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Description
ECM controls the function of immobiliser on this vehicle.
Data of the immobiliser or DTC can be read from DLC3 of
the vehicle. When a trouble occurs on immobiliser, MIL
does not light up but DTC inspection is performed.
Therefore when there seems to be a trouble on immobilis-
er, use hand-held tester or SST to check and trouble-
shoot it.
(b) Inspect the DLC3.
The vehicle's ECM uses ISO 9141-2 for communication.
The terminal arrangement of DLC3 complies with
SAEJ1962 and matches the ISO 9141-2 format.
Tester connectionconditionSpecified condition
7 (Bus Line) - 5 (Signal ground)During communicationPulse generation
4 (Chassis Ground) - BodyAlways1 W or less
5 (Signal Ground) - BodyAlways1 W or less
16 (B+) - BodyAlways9 - 14 V
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of hand-held tester to
DLC3, turned the ignition switch ON and operated the hand-
held tester, there is a problem on the vehicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
Page 1884 of 3115
EM0KT-10
A07061
TOYOTA Hand-Held Tester
DLC3
A05511
A05512
SSTTC
E1
A04459
- ENGINE MECHANICALIGNITION TIMING
EM-9
1582 Author: Date:
2004 LAND CRUISER (RM1071U)
IGNITION TIMING
INSPECTION
1. REMOVE BATTERY CLAMP COVER
2. REMOVE INTAKE AIR CONNECTOR
3. REMOVE V-BANK COVER
4. WARM UP ENGINE
Allow the engine to warm up to the normal operating tempera-
ture.
5. CONNECT TOYOTA HAND-HELD TESTER OR OBD II
SCAN TOOL
(a) Connect the TOYOTA hand-held tester or OBD II scan
tool to the DLC3.
(b) Please refer to the TOYOTA hand-held tester or OBD II
scan tool operator's manual for further details.
6. CONNECT TIMING LIGHT TO ENGINE
Connect the tester probe of a timing light to the wire of the igni-
tion coil connector for No.1 cylinder.
7. CHECK IDLE SPEED
(a) Race the engine speed at 2,500 rpm for approx. 90 se-
conds.
(b) Check the idle speed.
Idle speed:
700 ± 50 rpm
8. INSPECT IGNITION TIMING
(a) Using SST, connect terminal TC and E1 of the DLC1.
SST 09843-18020
(b) Using a timing light, check the ignition timing.
Ignition timing:
5 - 15° BTDC @ idle
(Transmission in neutral position)
(c) Remove SST from the DLC1.
SST 09843-18020
9. DISCONNECT TIMING LIGHT FROM ENGINE
10. DISCONNECT TOYOTA HAND-HELD TESTER OR
OBD II SCAN TOOL
Page 2433 of 3115
IN00U-13
N17080
Filler Cap
Float
Reservoir Tank
Grommet
Clip
Slotted Spring Pin
: Specified torque
Non-reusable partCylinder
Piston
Push Rod
Washer
Snap Ring
Boot
Gasket
Lock Nut
Clevis Pin
Clevis
N´m (kgf´cm, ft´lbf)
12 (120, 9)
15 (155, 11)
- INTRODUCTIONHOW TO USE THIS MANUAL
IN-1
1 Author: Date:
2004 LAND CRUISER (RM1071U)
HOW TO USE THIS MANUAL
GENERAL INFORMATION
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the Section Title and major heading are given at the top of every
page.
2. GENERAL DESCRIPTION
At the beginning of each section, a General Description is given that pertains to all repair operations con-
tained in that section.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described on page IN-26.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Spe-
cial Service Materials) which should be prepared before beginning the operation and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
Example:
Page 2437 of 3115
BE1367
Medium Current Fuse and High Current Fuse
Equal Amperage Rating
V00076
Abbreviation Part Name Symbol Illustration
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSE
FUSIBLE LINK
CIRCUIT BREAKERFUSE
M-FUSE
H-FUSE
FL
CB
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-5
5 Author: Date:
2004 LAND CRUISER (RM1071U)
(3) Precoated parts are indicated in the component il-
lustrations by the ºº symbol.
(g) When necessary, use a sealer on gaskets to prevent
leaks.
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma-
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci-
fied and follow the proper work procedure. A list of SST
and SSM can be found in Preparation section in this
manual.
(j) When replacing fuses, be sure the new fuse has the cor-
rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.
Page 2443 of 3115
BE1367
Medium Current Fuse and High Current Fuse
Equal Amperage Rating
V00076
Abbreviation Part Name Symbol Illustration
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSE
FUSIBLE LINK
CIRCUIT BREAKERFUSE
M-FUSE
H-FUSE
FL
CB
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-5
5 Author: Date:
2004 LAND CRUISER (RM1071U)
(3) Precoated parts are indicated in the component il-
lustrations by the ºº symbol.
(g) When necessary, use a sealer on gaskets to prevent
leaks.
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma-
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci-
fied and follow the proper work procedure. A list of SST
and SSM can be found in Preparation section in this
manual.
(j) When replacing fuses, be sure the new fuse has the cor-
rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.
Page 2484 of 3115
PP1AE-03
- PREPARATIONAIR CONDITIONING
PP-77
136 Author: Date:
2004 LAND CRUISER (RM1071U)
AIR CONDITIONING
SST (Special Service Tools)
07110-58060Air Conditioner Service Tool Set
(07117-58060)Refrigerant Drain Service Valve
(07117-58070)T-Joint
(07117-58080)Quick Disconnect AdapterHigh pressure side
(07117-58090)Quick Disconnect AdapterLow pressure side
(07117-88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117-88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117-88080)Refrigerant Charging HoseUtility
(Color: Green)
07112-66040Magnetic Clutch Remover
07112-76060Magnetic Clutch Stopper
07116-38360Gas Leak Detector Assembly
09870-00015A/C Quick Joint Puller No.1Suction tube
Page 2489 of 3115
PP3XT-01
- PREPARATIONAUTOMATIC TRANSMISSION
PP-29
88 Author: Date:
2004 LAND CRUISER (RM1071U)
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
09350-30020TOYOTA Automatic Transmission
Tool Set
(09351-32020)Stator Stopper
09992-00095Automatic Transmission Oil
Pressure Gauge Set
(09992-00231)Adaptor C
(09992-00271)Gauge Assy