Tube clamps sst TOYOTA LAND CRUISER 1998 Factory Repair Manual

AC1K6-04
I07892
I03838
SST
I03839
SST
SST Push Pull
Release
Lever
I06878
CorrectWrong AC-24
- AIR CONDITIONINGFRONT COOLING UNIT
2749 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, first evacuate air from refrigeration
system.
Then, charge the system with the refrigerant and inspect for
leaks of the refrigerant.
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
2. DISCONNECT LIQUID AND SUCTION TUBES
(a) Using SST, remove the 2 piping clamps.
SST 09870-00025 (Liquid tube)
09870-00015 (Suction tube)
(1) Insert SST to piping clamp.
HINT:
Confirm the direction of the piping clamp claw and SST referring
to the illustration on the caution label.
(2) Push down SST and release the clamp lock.
NOTICE:
Be careful not to deform the tubes when pushing SST.
(3) Pull SST slightly and push the release lever, then re-
move the piping clamp with SST.
(4) Remove the piping clamp from SST.
(b) Disconnect the both tubes.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation:

Lubricate 4 new O-rings with compressor oil and install
them to the tubes.

After connection, check the fitting for claw of the piping
clamp.
3. REMOVE INSTRUMENT PANEL AND REINFORCE-
MENT (See page BO-84)

SR0ML-07
F06129
SST
F06130
SST
F04816
F06131
- STEERINGPOWER STEERING GEAR
SR-53
2262 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. SECURE PS GEAR ASSEMBLY IN VISE
Using SST, secure the gear assembly in a vise, as shown in the
illustration.
SST 09630-00014 (09631-00142)
2. REMOVE 2 TURN PRESSURE TUBES
Using SST, remove the tube.
SST 09023-38200
3. REMOVE RH AND LH CLIPS, RACK BOOTS AND
CLAMPS
(a) Using pliers, loosen the clamp, as shown in the illustra-
tion.
NOTICE:
Be careful not to damage the boot.
(b) Remove the clip, rack boot and clamp.
(c) Employ the same manner described above to the other
side.
HINT:
Mark the RH and LH rack boots.
4. REMOVE RH AND LH RACK ENDS AND CLAW WASH-
ERS
(a) Using a screwdriver and hammer, stake back the washer.
NOTICE:
Avoid and impact to the steering rack.

F17184
Brass Bar
F17596
F05049
F17597
SST
Fulcrum
Length
SR-64
- STEERINGPOWER STEERING GEAR
2273 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Using a brass bar and hammer, stake the washer.
NOTICE:
Avoid any impact to the rack.
(d) Employ the same manner described above to the other
side.
13. INSTALL RH AND LH RACK BOOTS, CLAMPS AND
CLIPS
(a) Ensure that the tube hole is not clogged with grease.
HINT:
If the tube hole is clogged, the pressure inside the boot will
change after it is assembled and the steering wheel is turned.
(b) Install the boot.
NOTICE:
Be careful not to damage or twist the boot.
(c) Using pliers tighten a new clamp, as shown in the illustra-
tion.
(d) Employ the same manner described above to the other
side.
14. INSTALL 2 TURN PRESSURE TUBES
Using SST, install the tube.
SST 09023-38200
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
HINT:

Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).

This torque value is effective in case that SST is parallel
to a torque wrench.