instrument panel TOYOTA LAND CRUISER 1998 Factory Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1998, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1998Pages: 3115, PDF Size: 54.88 MB
Page 31 of 3115
AC1KT-03
I07437
Instrument Panel
Cooling Unit
Blower Unit
Reinforcement
No. 2 Brace No. 1 Brace
Blower Unit CaseAir Inlet Servomotor
Blower Motor Control Relay Blower Motor
AC-54
- AIR CONDITIONINGBLOWER UNIT
2779 Author: Date:
2004 LAND CRUISER (RM1071U)
BLOWER UNIT
COMPONENTS
Page 56 of 3115
AC1LA-03
I06764
Antenna RelayNo.1 Cooler Cover
Evaporator O-RingSuction Tube
Liquid Tube
Clamp
Instrument Panel
Evaporator Temperature SensorEvaporatorExpansion Valve
N´m (kgf´cm, in.´lbf)Grommet
: Specified torque
3.4 (35, 30)
Clamp
O-Ring
O-Ring
Non-reusable part
Tube
AC-74
- AIR CONDITIONINGFRONT A/C EVAPORATOR
2799 Author: Date:
2004 LAND CRUISER (RM1071U)
COMPONENTS
Page 62 of 3115
AC1LB-04
I06745
I07899
- AIR CONDITIONINGFRONT A/C EVAPORATOR
AC-75
2800 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, evacuate air from refrigeration system
and charge the system with the refrigerant and inspect for leaks
of the refrigerant.
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
2. DISCONNECT LIQUID AND SUCTION TUBES FROM
FRONT COOLING UNIT (See page AC-24)
3. REMOVE INSTRUMENT PANEL (See page BO-84)
4. REMOVE ANTENNA RELAY
(a) Disconnect the connector.
(b) Remove the 2 screws and the antenna relay.
5. REMOVE EVAPORATOR
(a) Disconnect the connector.
(b) Disconnect the connector clamp.
(c) Remove the 8 screws and the No .1 cooler cover.
(d) Pull out the evaporator.
Page 63 of 3115
AC1K5-06
I15820
Instrument Panel
Cooling UnitLiquid Tube
Clamp Suction Tube
O-Ring
Antenna Relay
No. 2 Brace No. 1 BraceReinforcement
O-RingClamp
Grommet
Tube Expansion Valve
Cooler Case
Cooler Case Evaporator Evaporator
Temperature Sensor
No. 1 Cooler Case O-Ring
O-Ring
N´m (kgf´cm, in.´lbf) : Specified Torque
Non reusable part
3.4 (35, 30)
- AIR CONDITIONINGFRONT COOLING UNIT
AC-23
2748 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT COOLING UNIT
COMPONENTS
Page 67 of 3115
AC1K6-04
I07892
I03838
SST
I03839
SST
SST Push Pull
Release
Lever
I06878
CorrectWrong AC-24
- AIR CONDITIONINGFRONT COOLING UNIT
2749 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, first evacuate air from refrigeration
system.
Then, charge the system with the refrigerant and inspect for
leaks of the refrigerant.
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
2. DISCONNECT LIQUID AND SUCTION TUBES
(a) Using SST, remove the 2 piping clamps.
SST 09870-00025 (Liquid tube)
09870-00015 (Suction tube)
(1) Insert SST to piping clamp.
HINT:
Confirm the direction of the piping clamp claw and SST referring
to the illustration on the caution label.
(2) Push down SST and release the clamp lock.
NOTICE:
Be careful not to deform the tubes when pushing SST.
(3) Pull SST slightly and push the release lever, then re-
move the piping clamp with SST.
(4) Remove the piping clamp from SST.
(b) Disconnect the both tubes.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation:
Lubricate 4 new O-rings with compressor oil and install
them to the tubes.
After connection, check the fitting for claw of the piping
clamp.
3. REMOVE INSTRUMENT PANEL AND REINFORCE-
MENT (See page BO-84)
Page 69 of 3115
AC1KH-03
I07436
No. 1 BraceReinforcementInstrument Panel
Heater to Register No. 4 Duct
Heater to Register No. 3 Duct Heater Unit
Lower Defroster Nozzle No. 2 Brace
Heater Radiator
Air Duct (Vent)Cooling Unit
Air Mix Servomotor
Non-reusable partAir Outlet Servomotor
Air Duct (Foot) PackingWater Hose
Heater Case
I06723 I06724
- AIR CONDITIONINGFRONT HEATER UNIT
AC-39
2764 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT HEATER UNIT
COMPONENTS
Page 74 of 3115
AC1KI-04
I06727
I25894
Second Ridge
View A
UpperHose Clip
Lower
MarkingRHLH Upper
LowerMarking
View A
I06728
I06729
AC-40
- AIR CONDITIONINGFRONT HEATER UNIT
2765 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all coolant.
2. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
(a) Using pliers, grip the claws of the hose clip and slide the
clip along the hose.
(b) Disconnect the water hoses from the heater radiator
pipes.
HINT:
At the time of installation , please refer to the following items.
Push the water hose onto the heater radiator pipe to the
second ridge on the pipe.
Install a hose clip in the position as shown in the illustra-
tion.
3. REMOVE INSTRUMENT PANEL AND REINFORCE-
MENT (See page BO-84)
4. REMOVE FRONT COOLING UNIT (See page AC-24)
5. REMOVE HEATER UNIT
(a) Remove the lower defroster nozzle.
(b) Disconnect the connector.
(c) Remove the 4 nuts and heater unit.
Page 113 of 3115
I06809
AC1LM-05
AC-86
- AIR CONDITIONINGSOLAR SENSOR
2811 Author: Date:
2004 LAND CRUISER (RM1071U)
SOLAR SENSOR
INSPECTION
1. REMOVE SOLAR SENSOR
Using a screwdriver, pull out the solar sensor, then disconnect
the connector.
HINT:
Tape up the screwdriver tip before use.
2. INSPECT SOLAR SENSOR CIRCUIT
(See page DI-1333)
3. INSTALL SOLAR SENSOR
(a) Connect the connector.
(b) Insert the solar sensor to the instrument panel.
Page 412 of 3115
BO1KK-04
H18910
Reinforcement
Floor Brace
No. 1 BraceNo. 3 Heater to
Register Duct
Instrument PanelCenter Register
Radio With A/C Control Assembly
Front Ash Receptacle Retainer Center Lower
Cluster Finish Panel
Front Ash
Receptacle BoxLower No. 2
Panel
Glove Compartment Door
Rear Console Cup Holder Box Front
Console
Panel
Front
Console Box
Rear Console
Box
Rear Radio
Control Panel
Console Rear End Panel Combination Meter
Cluster Finish
Panel
LH Lower Panel
Lower No. 1 Panel No. 2 Heater to
Register Duct
Combination
Switch
Steering WheelSteering Wheel Pad
Front Pillar Garnish
Cowl Side Trim
Front Door Scuff Plate Front Assist Grip No. 4 Heater to
Register Duct
Front Pillar Garnish
Front Assist Grip
Cowl Side Trim
Front Door Scuff Plate
AA
A
A
BBB
C
C
C
C
CC
C
C
C
D
H
A
F
20 (204, 15)
EE
Glove Compartment
Door Damper
50 (510, 37)
BB
Rear Console BoxNo. 1 Under Cover
Console Box
Hole Cover
w/ Disc Player
Changer:
B
Column Cover
Transfer
Shift
Lever
Knob
: Specified torqueN´m (kgf´cm, ft´lbf)
H
H
H
H
I
I
EE
JJ
F
F
F
F
F
H
HH
H
H
BB
BB
HH
H
H
H
H
F
F
F
FF
D Front Console
Box bracket
- BODYINSTRUMENT PANEL
BO-81
2655 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTRUMENT PANEL
COMPONENTS
Page 413 of 3115
H18911
Instrument Panel Wire
Center Bracket
Front Passenger
Airbag Assembly
Defroster Nozzle
No. 1 Side Defroster
Nozzle Duct
No. 1 Heater to
Register Duct
No. 1 RegisterNo. 5 Heater to
Register DuctNo. 4 Register No. 2 Side Defroster
Nozzle Duct
G6.0 (61, 53 in.´lbf)
Instrument Panel
: Specified torqueN´m (kgf´cm, ft´lbf)
GGG
G
G
G
G
GG
G
G
6.0 (61, 53 in.´lbf)
BO-82
- BODYINSTRUMENT PANEL
2656 Author: Date:
2004 LAND CRUISER (RM1071U)