light TOYOTA MR2 SPYDER 2000 (in English) Repair Manual

MR2 U
1862000 MR2 (OM17475U)
Checking the engine oil level
SB72010
Low levelFull level
Add oil O.K.
To o f u l l
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick.
1. To get a true reading, the vehicle should be on a level spot. After turning
off the engine, wait a few minutes for
the oil to drain back into the bottom of
the engine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Reinsert the dipstickpush it in as far as it will go, or the reading will not be
correct.
4. Pull the dipstick out and look at the oil level on the end.
CAUTION
Be careful not to touch the hot ex-
haust manifold.
If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick.
The approximate quantity of oil needed to
fill between the low level and the full level
on the dipstick is indicated below for ref-
erence.
When the level reaches within the correct
range, install the f iller cap hand−tight.
Oil quantity, L (qt., lmp. qt.): 1.3(1.4,1.1)
NOTICE
Avoid overfilling, or the engine
could be damaged.
 Check the oil level on the dipstick
once again after adding the oil.
ENGINE OIL SELECTION
Use API grade SJ, Energy−Conserving"
or ILSAC multigrade engine oil.
Recommended viscosity (SAE):
SAE 5W−30 is the best choice for your
vehicle, for good fuel economy, and
good starting in cold weather.
If you use SAE 10W−30 engine oil in
extremely low temperatures, the engine
may become difficult to start, so SAE
5W−30 engine oil is recommended.

MR2 U
1882000 MR2 (OM17475U)
CAUTION
To prevent burning yourself, do not
remove the coolant reservoir cap or
air release valve when the engine is
hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system. Your coolant
must contain ethylene−glycol type coolant
for a proper corrosion protection of your
engine that contains aluminum compo-
nents. Use TOYOTA Long Life Coolant"
or equivalent.
In addition to preventing freezing and sub-
sequent damage to the engine, this type
of coolant will also prevent corrosion. Fur-
ther supplemental inhibitors or additives
are neither needed nor recommended.
Read the coolant container for information
on freeze protection. Follow the manufac-
turer’s directions for how much to mix
with plain water (preferably demineralized
water or distilled water). The total capacity
of the cooling system is given in Section
8. We recommend to use 50% solution for
your Toyota, to provide protection down to
about −35
C (−31 F). When it is extreme-
ly cold, to provide protection down to
about −50 C (−58 F), 60% solution is rec-
ommended. Do not use more than 70%
solution for better coolant performance.NOTICE
Do not use alcohol type antifreeze or
plain water alone.
Checking brake fluid
SB72014
To check the fluid level, simply look at
the see−through reservoir. The level
should be between the MAX" and
MIN" lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref illing, it
may indicate a serious mechanical prob-
lem.

MR2 U
1942000 MR2 (OM17475U)
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or cause loss
of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tires, too.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
Aluminum wheel precautions
When installing aluminum w
heels,
check that the wheel nuts are tight
after driving your vehicle the first
1600km (1000 miles).
If you have repaired or changed your
tires, check that the wheel nuts are
still tight after driving 1600 km (1000
miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only the Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.

MR2 U
1952000 MR2 (OM17475U)
DO−IT−YOURSELF MAINTENANCE
Electrical components
Checking battery condition196
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Battery recharging precautions 197
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 198
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 199
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 200
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7− 3

MR2 U
1962000 MR2 (OM17475U)
CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and
explosive hydrogen gas.
Do not cause a spark from the bat-
tery with tools.
Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid.
Avoid contact with eyes, skin or
clothes.
Never ingest electrolyte.
Wear protective safety glasses when
working near the battery.
Keep children away from the bat-
tery.
EMERGENCY MEASURES
If electrolyte gets in your eyes,
flush your eyes with clean water
immediately and get immediate
medical attention. If possible, con-
tinue to apply water with a sponge
or cloth while en route to the medi-
cal office.
If electrolyte gets on your skin,
thoroughly wash the contact area. If
you feel pain or burning, get medi-
cal attention immediately.
If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immediate-
ly take off the exposed clothing and
follow the procedure above, if nec-
essary.
If you accidentally swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.
Checking battery exterior
SB73061
TerminalsGround
cable Hold−down clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold−down clamp.
a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nutsbut do not
overtighten.
c. Tighten the hold−down clamp only enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
Checking battery condition
Precautions

MR2 U
1972000 MR2 (OM17475U)
NOTICE
Be sure the engine and all accesso-
ries are off before performing main-
tenance.
 When checking the battery, remove
the ground cable from the negative
terminal (−" mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
Checking battery fluid
Z73001
Ty p e A
Ty p e B Green Dark
Clear or
light yellow
Blue White Red
CHECKING BY HYDROMETER
Check the battery condition by the
hydrometer color. Hydrometer color
ConditionTy p e ATy p e B
GREENBLUEGood
DARKWHITE
Charging
necessary. Have
battery checked
by your Toyota
dealer.
CLEAR
or LIGHT YELLOW
RED
Have battery
checked by
your Toyota
dealer.
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may explode
causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.

MR2 U
1982000 MR2 (OM17475U)
Checking and replacing fuses
SB73035
GoodBlown
Ty p e A
SB73036
Good Blown
Ty p e B
SB73037
Good Blown
Ty p e C
SB73042
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See Fuse locations" in Section 7−1 for
locations of the fuses.
Turn the ignition switch and inoperative
component off. Pull a suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
Section 8 of this manual for the functions
controlled by each circuit.
Type A fuses can be pulled out by the
pull−out tool. The location of the pull−out
tool is shown in the illustration.

MR2 U
2002000 MR2 (OM17475U)
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if scratched
or dropped. Hold a bulb only by its
plastic or metal case. Do not touch
the glass part of a bulb with bare
hands.
NOTICE
Only use a bulb of the listed type.
Light bulbsBulbNo.WTy p e
Headlights60/55A
Parking lights5B
Front turn signal
lights21B
Front side marker
lights3.8B
Rear turn signal
lights21C
Stop/tail lights21/5B
Stop lights21B
Back−up lights21B
License plate lights5B
Interior light8D
High mounted stop
light5B
A: HB2 halogen bulbs
B: Wedge base bulbs
C: Single end bulbs
D: Double end bulbs

MR2 U
2012000 MR2 (OM17475U)
SB73064
BEFORE REPLACING LIGHT BULBS
Replacing headlights, parking lights and
front turn signal lights.1. Remove the front box cover.
Use a philips− head screwdriver.
SC73006
2. Remove the cover in the trunk.
Remove and install the cover clips as
shown in the following illustrations.

MR2 U
2022000 MR2 (OM17475U)
SC18005
Removing clips
SC18006
Installing clips
Headlights
SB73043
1. Unplug the connector. Remove therubber cover.
If the connector is tight, wiggle it.
SB73044
2. Release the bulb retaining spring and remove the bulb. Install a new
bulb and the bulb retaining spring.
To install a bulb, align the tabs of the
bulb with the cutouts of the mounting
hole.