engine TOYOTA MR2 SPYDER 2003 W30 / 3.G Owners Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2003, Model line: MR2 SPYDER, Model: TOYOTA MR2 SPYDER 2003 W30 / 3.GPages: 265, PDF Size: 4.82 MB
Page 250 of 265

2412003 MR2 from Aug. ’03 Prod. (OM17511U)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.): 85 (3.4)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 5—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Toyota P.S fluid EH or equivalent
03 07.07
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2442003 MR2 from Aug. ’03 Prod. (OM17511U)
SB73068a
Engine compartment
24. TAIL1 20 A: “TAIL2” “PANEL” fuses
25. D P/W 20 A: Power window system
26. P P/W 20 A: Power window system
27. RADIO1 15 A: Power antenna, radio
28. DOME 10 A: Clock
29. ECU B 10 A: Daytime running light
system, g auges and meters
30. TAIL2 10 A: Taillights, parking lights,
license plate lights, gauges and meters
31. PANEL 7.5 A: Clock, illuminations
32. RADIO2 7.5 A: Gauges and meters,
outside rear view mirror system, clock 33. CIG 15 A:
Cigarette lighter
34. I/UP 7.5 A: Engine idle up system
35. ALT S 7.5 A: Charging system
36. ECU B1 25 A: “ECU B” “DOME” fuses
37. SMT B 10A: Sequential manual trans-
mission system
38. HORN 10 A: Horn
39. HAZ 15 A: Turn signal lights, emergen-
cy flashers
40. AM2 15 A: Starter system, multiport
fuel injection system/sequential multi-
port fuel injection system, SRS airbag
system
41. IG2 15 A: Ignition system, multiport
fuel injection system/sequential multi-
port fuel injection system
42. EFI1 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, engine immobilizer system
43. ETCS 15A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
44. HPU 30A: Sequential manual transmis-
sion system
45. HEAD RH LWR 10A: Right hand head-
light (low beam) 46. HEAD LH LWR 10A:
Left hand head-
light (low beam)
47. EFI2 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
48. ST 7.5 A: Starter system
49. SMT IG 10A: Sequential manual trans-
mission system
50. DRL NO.1 7.5 A: Daytime running light
system
Fuses (type B)
51. ABS2 50 A: Anti lock brake system
52. EHPS 50 A: Power steering system
53. MAIN 40 A: Starter system, “DRL
NO.1” “HEAD LH LWR” “HEAD RH
LW R ” f u s e s
54. HTR 40 A: Air conditioning system
Fuses (type C)
55. ALT 100 A: “AM1” “D P/W” “P P/W”
“DOOR” “STOP” “EHPS” “DEF” “TAIL1”
“OBD” “HTR 40A” fuses
03 07.07
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2482003 MR2 from Aug. ’03 Prod. (OM17511U)
A
Adding washer fluid225
. . . . . . . . . . . . . . . .
Adjustment
Seats 30
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt 31
. . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 113
. . . . . . . . . . . . .
Airbags 37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 219 . . . . . . . .
Anti glare inside rear view mirror 66 . . . . .
Anti lock brake system warning light 77
. . . . . . . . . . . . . . . . . . . . . .
Anti theft steering column lock 84 . . . . . . .
Appearance care Cleaning the interior 188
. . . . . . . . . . . . . .
Protecting your Toyota from
corrosion 184
. . . . . . . . . . . . . . . . . . . . . .
Washing and waxing 185
. . . . . . . . . . . . . .
Auxiliary box 124
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Trunk lid 15
. . . . . . . . . . . . .
B
Battery
Checking battery condition 222 . . . . . . . .
Gas caution 222 . . . . . . . . . . . . . . . . . . . . .
Handling safety 222 . . . . . . . . . . . . . . . . . .
Recharging precautions 223 . . . . . . . . . . .
Winter driving tips 156 . . . . . . . . . . . . . . . .
Before starting the engine 154 . . . . . . . . . . .
Brake pad wear limit indicators 138 . . . . . .
Brake system 135 . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 77 . . . . . . . . . . Brakes
Fluid level 209 . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 138 . . . . . . . . . .
Parking 97 . . . . . . . . . . . . . . . . . . . . . . . . . .
Break in tips 130 . . . . . . . . . . . . . . . . . . . . . .
Brightness control 70 . . . . . . . . . . . . . . . . . . .
C
Car audio system 101
. . . . . . . . . . . . . . . . . .
Carbon monoxide caution 133
. . . . . . . . . . .
Cargo and luggage Capacity 149
. . . . . . . . . . . . . . . . . . . . . . . .
Distribution 150
. . . . . . . . . . . . . . . . . . . . . .
Stowage precautions 149
. . . . . . . . . . . . .
Cassette player 102
. . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 224 . . . . . . . .
Checking and replacing tires 213 . . . . . . . .
Checking brake fluid 209
. . . . . . . . . . . . . . . .
Checking the engine oil level 206 . . . . . . . .
Checking power steering fluid 210 . . . . . . .
Child restraint Child restraint system 47
. . . . . . . . . . . . .
Installation with seat belt 49
. . . . . . . . . . .
Precautions 46
. . . . . . . . . . . . . . . . . . . . . .
Types of child restraint system 48 . . . . . .
Cigarette lighter and ashtray 122
. . . . . . . . .
Cleaning the interior 188
. . . . . . . . . . . . . . . .
Clock 122
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold weather operation 156
. . . . . . . . . . . . .
Compact disc player 102
. . . . . . . . . . . . . . . .
Cooling system Coolant level 208
. . . . . . . . . . . . . . . . . . . . Engine overheating
166
. . . . . . . . . . . . . . .
Radiator and condenser 209
. . . . . . . . . . .
Radiator and reservoir 208
. . . . . . . . . . . .
Radiator cap 166
. . . . . . . . . . . . . . . . . . . . .
Winter driving tips 156
. . . . . . . . . . . . . . . .
Corrosion prevention 184
. . . . . . . . . . . . . . .
Cruise control 98
. . . . . . . . . . . . . . . . . . . . . .
Cup holders 127
. . . . . . . . . . . . . . . . . . . . . . . D
Defogger, Rear window 71
. . . . . . . . . . . . . .
Dimensions and weight 238
. . . . . . . . . . . . .
Dimmer switch, Headlight 68
. . . . . . . . . . . .
Dinghy towing 157
. . . . . . . . . . . . . . . . . . . . .
Directional signals 68
. . . . . . . . . . . . . . . . . .
Discharge warning light 77
. . . . . . . . . . . . . .
Do it yourself maintenance
Parts and tools 203
. . . . . . . . . . . . . . . . . . .
Service precautions 201
. . . . . . . . . . . . . .
Does your vehicle need
repairing? 195
. . . . . . . . . . . . . . . . . . . . . . .
Driver ’s seat belt light 77
. . . . . . . . . . . . . . .
Driver ’s seat belt reminder buzzer 77 . . . . .
Driving Driving tips 155,156
. . . . . . . . . . . . . . . . . .
Manual transmission 96
. . . . . . . . . . . . . .
Sequential manual transmission 85 . . . .
Driving tips Driving tips in various
conditions 155
. . . . . . . . . . . . . . . . . . . . .
Driving with a manual transmission 96
. . . . . . . . . . . . . . . . . . . .
03 07.07
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2492003 MR2 from Aug. ’03 Prod. (OM17511U)
Economical driving158
. . . . . . . . . . . . . . .
Good driving practice 96
. . . . . . . . . . . . . .
Winter driving tips 156
. . . . . . . . . . . . . . . .
During
Break in 130
. . . . . . . . . . . . . . . . . . . . . . . .
E
Economical driving
Saving money on both fuel
and repairs 158 . . . . . . . . . . . . . . . . . . . .
Electrical system Battery 222,223 . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 200 . . . . . . . . . . . . . . . . . . .
Fuses 224 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 69 . . . . . . . . . . . .
Emergency, In case of Blown fuse 224 . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 69 . . . . . . . . . .
Flat tire 167 . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot increase the
engine speed 166 . . . . . . . . . . . . . . . . . .
If you cannot shift the sequential manual transmission
selector lever 181 . . . . . . . . . . . . . . . . . .
If you lose your keys 182 . . . . . . . . . . . . . .
If your engine stalls
while driving 165 . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 177 . . . . . . . . . . . . . . . . . . . .
If your vehicle will not start 162 . . . . . . . .
Jump starting 163 . . . . . . . . . . . . . . . . . . . .
Overheating 166 . . . . . . . . . . . . . . . . . . . . . Towing 177
. . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 195 . . . . . . .
Engine
Before starting the engine 154 . . . . . . . . .
Checking the coolant level 208 . . . . . . . .
Emission control device 132 . . . . . . . . . . .
Engine compartment 198 . . . . . . . . . . . . . .
Exhaust gas caution 133 . . . . . . . . . . . . . .
Hood release 16 . . . . . . . . . . . . . . . . . . . . .
Identification Number 139 . . . . . . . . . . . . . . . . . . . . . . .
Oil consumption 134 . . . . . . . . . . . . . . . . . .
Oil level 206 . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 166 . . . . . . . . . . . . . . . . . . . . .
Starting procedure 154 . . . . . . . . . . . . . . .
Three way catalytic converter 132 . . . . .
Engine coolant Temperature gauge 74 . . . . . . . . . . . . . . . .
Winter driving tips 156 . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 74 . . . .
Engine immobilizer system 10 . . . . . . . . . . .
Engine oil Winter driving tips 156 . . . . . . . . . . . . . . . .
Exhaust gas cautions 133 . . . . . . . . . . . . . . .
F
Facts about engine oil
consumption 134 . . . . . . . . . . . . . . . . . . . . .
Flasher, Headlight 68 . . . . . . . . . . . . . . . . . . .
Flat tire After changing wheels 175 . . . . . . . . . . . . Changing tire 173
. . . . . . . . . . . . . . . . . . . .
If you have a flat tire 167 . . . . . . . . . . . . . .
Jack point 172 . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 167 . . . . . . . . . . . . . .
Jacking up 172 . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 171 . . . . . . . . . . . . .
Lowering vehicle 174 . . . . . . . . . . . . . . . . .
Wheel block 171 . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 173 . . . . . . . . . . . . . . . . . . . . . .
Floor mat 128 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level Brake 209 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 210 . . . . . . . . . . . . . . . . . . .
Washer fluid 225 . . . . . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 132 . . . . . .
Front box 123 . . . . . . . . . . . . . . . . . . . . . . . . . .
Front fog light switch 70 . . . . . . . . . . . . . . . .
Fuel Filler door o pener 18. . . . . . . . . . . . . . . . .
Fuel economy 158 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 132 . . . . . . . . .
Gauge 74 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 132 . . . . .
Tank cap 18 . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel information 130 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 132 . . . . . . . . . .
Fuses Fuse box 199 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 200 . . . . . . . . . . . . . . . . . . . . .
03 07.07
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2502003 MR2 from Aug. ’03 Prod. (OM17511U)
G
GaugeEngine temperature 74 . . . . . . . . . . . . . . .
Fuel 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 193 . . . . . . . . . . . . . . .
Glove box 123 . . . . . . . . . . . . . . . . . . . . . . . . .
Good driving practice Manual transmission 96 . . . . . . . . . . . . . .
H
Hazard switch 69
. . . . . . . . . . . . . . . . . . . . . .
Headlight switch 68
. . . . . . . . . . . . . . . . . . . .
High speed operation
During break in 130
. . . . . . . . . . . . . . . . . .
Hood release, Engine 16
. . . . . . . . . . . . . . . .
How to start the engine 154
. . . . . . . . . . . . .
I
Identification
Engine 139 . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle 139 . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition switch 84 . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . . . .
Instrument panel Cigarette lighter and ashtray 122 . . . . . . .
Clock 122 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . .
Odometer 75 . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 75 . . . . . . . . . . . . . . . . . . . . . . .
Trip meter 75 . . . . . . . . . . . . . . . . . . . . . . . .
Instrument panel light control 70 . . . . . . . . . Instrument panel overview 2
. . . . . . . . . . . .
Interior light 70 . . . . . . . . . . . . . . . . . . . . . . . .
Iridium tipped spark plugs 135 . . . . . . . . . .
J
Jack
Location 169 . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 204 . . . . . . . . . . . . . . .
Jump starting 163 . . . . . . . . . . . . . . . . . . . . . .
K
Key reminder buzzer 82
. . . . . . . . . . . . . . . .
Keys 8,182
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
L
Light bulbs
Back up lights 232 . . . . . . . . . . . . . . . . . . .
Front fog lights 230 . . . . . . . . . . . . . . . . . . .
Front turn signal lights 231 . . . . . . . . . . . .
Front side marker lights 231 . . . . . . . . . . .
Headlights 228 . . . . . . . . . . . . . . . . . . . . . . .
License plate lights 233 . . . . . . . . . . . . . . .
Parking lights 231 . . . . . . . . . . . . . . . . . . . .
Rear turn signal lights 232 . . . . . . . . . . . .
Rear turn signal, stop/tail, stop and back up lights 232 . . . . . . . . .
Light, Interior Interior light 70 . . . . . . . . . . . . . . . . . . . . . .
Light bulbs, replacing 226 . . . . . . . . . . . . . . .
Light reminder buzzer 77 . . . . . . . . . . . . . . .
Limited slip differential 138 . . . . . . . . . . . . . Load limits 149
. . . . . . . . . . . . . . . . . . . . . . . .
Lock Side doors 11 . . . . . . . . . . . . . . . . . . . . . . . .
Steering column 84 . . . . . . . . . . . . . . . . . . .
Low fuel level warning light 77 . . . . . . . . . . .
Low engine oil pressure warning light 77 . . . . . . . . . . . . . . . . . . . . . .
Luggage space 125 . . . . . . . . . . . . . . . . . . . .
M
Maintenance
Do it yourself maintenance 201 . . . . . . .
Does your vehicle need repairing? 195 . . . . . . . . . . . . . . . .
General maintenance 193 . . . . . . . . . . . . .
Maintenance requirements 192 . . . . . . . .
Parts and tools 203 . . . . . . . . . . . . . . . . . . .
Where to go for service 192 . . . . . . . . . . .
Malfunction indicator lamp 77 . . . . . . . . . . .
Manual transmission
Driving with amanual transmission 96 . . . . . . . . . . . . .
Shift pattern 96 . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 96 . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed Manual transmission 96 . . . . . . . . . . . . . .
Sequential manual transmission 85 . . . .
Mirror Anti glare inside rear view 66 . . . . . . . . .
03 07.07
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2512003 MR2 from Aug. ’03 Prod. (OM17511U)
MirrorsFolding rear view 66 . . . . . . . . . . . . . . . . . .
Outside rear view 64 . . . . . . . . . . . . . . . . .
Power rear view 65 . . . . . . . . . . . . . . . . . . .
N
New vehicle break in 130
. . . . . . . . . . . . . . .
O
Odometer 75
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Consumption 134
. . . . . . . . . . . . . . . . . . . .
Power steering 210
. . . . . . . . . . . . . . . . . . .
Viscosity and grade 206,239
. . . . . . . . . .
Oil power steering 210
. . . . . . . . . . . . . . . . . .
Open door warning light 77
. . . . . . . . . . . . . .
Operation in foreign countries 132 . . . . . . .
Overheating, Engine 166
. . . . . . . . . . . . . . . .
Overheating, Engine coolant 74
. . . . . . . . . .
Overview Engine compartment 198
. . . . . . . . . . . . . .
Instrument cluster 4
. . . . . . . . . . . . . . . . . .
Instrument panel 2
. . . . . . . . . . . . . . . . . . .
P
Parking brake
Operation 97 . . . . . . . . . . . . . . . . . . . . . . . .
Reminder light 97 . . . . . . . . . . . . . . . . . . . .
Parking brake reminder light 77 . . . . . . . . . .
Parts and tools 203 . . . . . . . . . . . . . . . . . . . . . Passenger airbag manual
on off switch 45 . . . . . . . . . . . . . . . . . . . . .
Passenger ’s seat belt reminder light 77 . . . . . . . . . . . . . . . . . . . . .
Polishing 185 . . . . . . . . . . . . . . . . . . . . . . . . . .
Power door lock switch 12 . . . . . . . . . . . . . .
Power rear view mirror control 65 . . . . . . . .
Power steering fluid level 210 . . . . . . . . . . .
Power window switches 13 . . . . . . . . . . . . . .
Power window lock switch 14 . . . . . . . . . . . .
Pretensioners (seat belt pretensioners) 35 . . . . . . . . . . .
Protecting your Toyota
from corrosion 184 . . . . . . . . . . . . . . . . . . .
R
Radiator
Coolant, Engine 208 . . . . . . . . . . . . . . . . . .
Rear view mirror, Anti glare inside 66 . . . . . . . . . . . . . . . . . .
Rear view mirror, Power controlled 65 . . . . . . . . . . . . . . . . . .
Rear view mirrors, Folding 66 . . . . . . . . . . .
Rear view mirrors, Outside 64 . . . . . . . . . . .
Rear window defogger switch 71 . . . . . . . . .
Reporting safety defects
for U.S. owners 246 . . . . . . . . . . . . . . . . . .
S
Seat adjustment precautions
Front seats 28 . . . . . . . . . . . . . . . . . . . . . . .
Seat belt extender 34 . . . . . . . . . . . . . . . . . . . Seat belts
Cleaning 188 . . . . . . . . . . . . . . . . . . . . . . . .
Fastening 31 . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt precautions 31 . . . . . . . . . . . . . .
Seat belt pretensioners 35 . . . . . . . . . . . .
Seating capacity 149 . . . . . . . . . . . . . . . . . . .
Seats 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sequential manual transmission Driving with a sequential manual transmission 85 . . . . . . . . . . .
Shift pattern 85 . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 88 . . . . . . . . . . . . . . . . . . . .
Service and maintenance 192 . . . . . . . . . . .
Service reminder indicators 77 . . . . . . . . . .
Side door locks 11 . . . . . . . . . . . . . . . . . . . . .
Side vents 119 . . . . . . . . . . . . . . . . . . . . . . . . .
Soft top 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare fuse 224 . . . . . . . . . . . . . . . . . . . . . . . .
Spare tire 169 . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs lridium tipped spark plugs 135 . . . . . . . .
Specifications 237 . . . . . . . . . . . . . . . . . . . . .
SRS driver and passenger airbags 37 . . . . . . . . . . . . . . . .
SRS warning light 77 . . . . . . . . . . . . . . . . . . .
Starting Cold weather 154 . . . . . . . . . . . . . . . . . . . .
Engine 154 . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump starting 163 . . . . . . . . . . . . . . . . . . . .
Steering Column lock 84 . . . . . . . . . . . . . . . . . . . . . .
Tilt steering wheel 64 . . . . . . . . . . . . . . . . .
Suspension and chassis 140 . . . . . . . . . . . .
03 07.07