key TOYOTA MR2 SPYDER 2003 W30 / 3.G Service Manual

1812003 MR2 from Aug. ’03 Prod. (OM17511U)
SB41067
3. Tighten the towing eyelet securely bya wheel nut wrench.
CAUTION
When installing the eyelet on the ve-
hicle, be sure to tighten the eyelet
securely. If the eyelet is loose, it may
come off when being towed and re-
sult in death or serious injury.
SD04002
In case the selector lever lock is not
released and the selector lever cannot
be moved even though the ignition
switch is turned to the ”ON” position,
follow the procedures below:
1. Turn the ignition key to the ”LOCK” or “ACC” position. Make sure the
parking brake is applied.
2. Pry up the cover with a flatbladed screwdriver or equivalent.
SD04003
3. To push the link, insert a key orscrewdriver to the hole. The lever
can be operated while the link is
being pushed.
4. Shift into the ”N” position.
5. Reinsert the cover.
6. Start the engine while depressing the brake pedal.
Be sure to have the system checked by
your Toyota dealer as soon as possible.
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If you cannot shift the
sequential manual
transmission selector lever

1822003 MR2 from Aug. ’03 Prod. (OM17511U)
If you lose your keys
You can purchase a new key at your
Toyota dealer if you can give them the
key number and master key.
Even if you lose only one key, contact
your Toyota dealer to make a new key. If
you lose all your master keys, you cannot
make new keys; the whole engine immobi-
lizer system must be replaced.
See the suggestion given in “Keys” on
page 8 in Section 12.
If your keys are locked in the vehicle and
you cannot get a duplicate, many Toyota
dealers can still open the door for you,
using their special tools. If you must
break a window to get in, we suggest
breaking the side window because it is
the least expensive to replace. Be ex-
tremely cautious to avoid cuts from the
glass.
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2402003 MR2 from Aug. ’03 Prod. (OM17511U)
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):10.4 (11.0, 9.2)
Coolant type: “Toyota Super Long Life Coolant” is
filled in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based nonsilicate, nonamine,
nonnitrite, and nonborate coolant with
longlife hybrid organic acid technology.
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 °C (68 °F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates:
5 A max. CLUTCH (manual transmission only)
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Vehicle with limitedslip differential
1.8 (1.9, 1.6)
Vehicle without limitedslip differential 1.9 (2.0, 1.7)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
SEQUENTIAL MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Vehicle with limitedslip differential2.1 (2.2, 1.8)
Vehicle without limitedslip differential
2.3 (2.4, 2.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90 SEQUENTIAL MANUAL TRANSMISSION
SYSTEM
Fluid type:
Sequential M/T Fluid or equivalent
NOTICE: Using Fluid other than Toyota
Genuine Sequential M/T Fluid may
cause deterioration in shift performance
and durability, and ultimately damage
the sequential manual transmission of
your vehicle.
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2492003 MR2 from Aug. ’03 Prod. (OM17511U)
Economical driving158
. . . . . . . . . . . . . . .
Good driving practice 96
. . . . . . . . . . . . . .
Winter driving tips 156
. . . . . . . . . . . . . . . .
During
Breakin 130
. . . . . . . . . . . . . . . . . . . . . . . .
E
Economical driving
Saving money on both fuel
and repairs 158 . . . . . . . . . . . . . . . . . . . .
Electrical system Battery 222,223 . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 200 . . . . . . . . . . . . . . . . . . .
Fuses 224 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 69 . . . . . . . . . . . .
Emergency, In case of Blown fuse 224 . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 69 . . . . . . . . . .
Flat tire 167 . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot increase the
engine speed 166 . . . . . . . . . . . . . . . . . .
If you cannot shift the sequential manual transmission
selector lever 181 . . . . . . . . . . . . . . . . . .
If you lose your keys 182 . . . . . . . . . . . . . .
If your engine stalls
while driving 165 . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 177 . . . . . . . . . . . . . . . . . . . .
If your vehicle will not start 162 . . . . . . . .
Jump starting 163 . . . . . . . . . . . . . . . . . . . .
Overheating 166 . . . . . . . . . . . . . . . . . . . . . Towing 177
. . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 195 . . . . . . .
Engine
Before starting the engine 154 . . . . . . . . .
Checking the coolant level 208 . . . . . . . .
Emission control device 132 . . . . . . . . . . .
Engine compartment 198 . . . . . . . . . . . . . .
Exhaust gas caution 133 . . . . . . . . . . . . . .
Hood release 16 . . . . . . . . . . . . . . . . . . . . .
Identification Number 139 . . . . . . . . . . . . . . . . . . . . . . .
Oil consumption 134 . . . . . . . . . . . . . . . . . .
Oil level 206 . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 166 . . . . . . . . . . . . . . . . . . . . .
Starting procedure 154 . . . . . . . . . . . . . . .
Threeway catalytic converter 132 . . . . .
Engine coolant Temperature gauge 74 . . . . . . . . . . . . . . . .
Winter driving tips 156 . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 74 . . . .
Engine immobilizer system 10 . . . . . . . . . . .
Engine oil Winter driving tips 156 . . . . . . . . . . . . . . . .
Exhaust gas cautions 133 . . . . . . . . . . . . . . .
F
Facts about engine oil
consumption 134 . . . . . . . . . . . . . . . . . . . . .
Flasher, Headlight 68 . . . . . . . . . . . . . . . . . . .
Flat tire After changing wheels 175 . . . . . . . . . . . . Changing tire 173
. . . . . . . . . . . . . . . . . . . .
If you have a flat tire 167 . . . . . . . . . . . . . .
Jack point 172 . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 167 . . . . . . . . . . . . . .
Jacking up 172 . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 171 . . . . . . . . . . . . .
Lowering vehicle 174 . . . . . . . . . . . . . . . . .
Wheel block 171 . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 173 . . . . . . . . . . . . . . . . . . . . . .
Floor mat 128 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level Brake 209 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 210 . . . . . . . . . . . . . . . . . . .
Washer fluid 225 . . . . . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 132 . . . . . .
Front box 123 . . . . . . . . . . . . . . . . . . . . . . . . . .
Front fog light switch 70 . . . . . . . . . . . . . . . .
Fuel Filler door o pener 18. . . . . . . . . . . . . . . . .
Fuel economy 158 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 132 . . . . . . . . .
Gauge 74 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 132 . . . . .
Tank cap 18 . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel information 130 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 132 . . . . . . . . . .
Fuses Fuse box 199 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 200 . . . . . . . . . . . . . . . . . . . . .
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2502003 MR2 from Aug. ’03 Prod. (OM17511U)
G
GaugeEngine temperature 74 . . . . . . . . . . . . . . .
Fuel 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 193 . . . . . . . . . . . . . . .
Glove box 123 . . . . . . . . . . . . . . . . . . . . . . . . .
Good driving practice Manual transmission 96 . . . . . . . . . . . . . .
H
Hazard switch 69
. . . . . . . . . . . . . . . . . . . . . .
Headlight switch 68
. . . . . . . . . . . . . . . . . . . .
High speed operation
During breakin 130
. . . . . . . . . . . . . . . . . .
Hood release, Engine 16
. . . . . . . . . . . . . . . .
How to start the engine 154
. . . . . . . . . . . . .
I
Identification
Engine 139 . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle 139 . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition switch 84 . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . . . .
Instrument panel Cigarette lighter and ashtray 122 . . . . . . .
Clock 122 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . .
Odometer 75 . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 75 . . . . . . . . . . . . . . . . . . . . . . .
Trip meter 75 . . . . . . . . . . . . . . . . . . . . . . . .
Instrument panel light control 70 . . . . . . . . . Instrument panel overview 2
. . . . . . . . . . . .
Interior light 70 . . . . . . . . . . . . . . . . . . . . . . . .
Iridiumtipped spark plugs 135 . . . . . . . . . .
J
Jack
Location 169 . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 204 . . . . . . . . . . . . . . .
Jump starting 163 . . . . . . . . . . . . . . . . . . . . . .
K
Key reminder buzzer 82
. . . . . . . . . . . . . . . .
Keys 8,182
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
L
Light bulbs
Backup lights 232 . . . . . . . . . . . . . . . . . . .
Front fog lights 230 . . . . . . . . . . . . . . . . . . .
Front turn signal lights 231 . . . . . . . . . . . .
Front side marker lights 231 . . . . . . . . . . .
Headlights 228 . . . . . . . . . . . . . . . . . . . . . . .
License plate lights 233 . . . . . . . . . . . . . . .
Parking lights 231 . . . . . . . . . . . . . . . . . . . .
Rear turn signal lights 232 . . . . . . . . . . . .
Rear turn signal, stop/tail, stop and backup lights 232 . . . . . . . . .
Light, Interior Interior light 70 . . . . . . . . . . . . . . . . . . . . . .
Light bulbs, replacing 226 . . . . . . . . . . . . . . .
Light reminder buzzer 77 . . . . . . . . . . . . . . .
Limitedslip differential 138 . . . . . . . . . . . . . Load limits 149
. . . . . . . . . . . . . . . . . . . . . . . .
Lock Side doors 11 . . . . . . . . . . . . . . . . . . . . . . . .
Steering column 84 . . . . . . . . . . . . . . . . . . .
Low fuel level warning light 77 . . . . . . . . . . .
Low engine oil pressure warning light 77 . . . . . . . . . . . . . . . . . . . . . .
Luggage space 125 . . . . . . . . . . . . . . . . . . . .
M
Maintenance
Doityourself maintenance 201 . . . . . . .
Does your vehicle need repairing? 195 . . . . . . . . . . . . . . . .
General maintenance 193 . . . . . . . . . . . . .
Maintenance requirements 192 . . . . . . . .
Parts and tools 203 . . . . . . . . . . . . . . . . . . .
Where to go for service 192 . . . . . . . . . . .
Malfunction indicator lamp 77 . . . . . . . . . . .
Manual transmission
Driving with amanual transmission 96 . . . . . . . . . . . . .
Shift pattern 96 . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 96 . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed Manual transmission 96 . . . . . . . . . . . . . .
Sequential manual transmission 85 . . . .
Mirror Antiglare inside rear view 66 . . . . . . . . .
03 07.07