clutch TOYOTA MR2 SPYDER 2005 W30 / 3.G Owners Manual

vii2005 MR2 from Aug. ’04Prod. (OM17527U)
Sequential manual
transmission driving tips
(Models equipped with Sequential Manual
Transmission only)
The sequential manual transmission is a 6−speed forward/
reverse transmission. With the basics of the traditional
manual transmission, the clutch operation and transmission
shifting is controlled electronically. Unlike automatic trans-
missions, this system does not upshift automatically at the
time of acceleration.
To understand the unique system and operation method of
the sequential manual transmission, read Section 1−6 on
page 85 thoroughly before driving. For starting procedures,
see “How to start the engine— ” on page 154 in Section 3.
Please refer to the “Important Information For Your
Sequential Manual Transmission” equipped in your vehicle
as well.

812005 MR2 from Aug. ’04Prod. (OM17527U)
Emissions lnspection and Maintenance
(I/M) programs
Your vehicle may not pass a state emis-
sion inspection if the malfunction indicator
lamp remains on. Contact your Toyota
dealer to check your vehicle’s emission
control system and OBD (On−Board Diag-
nostics) system before taking your vehicle
for the inspection.
For details, see “Emissions Inspection and
Maintenance (I/M) programs” in Section 6.
(g) Low Fuel Level Warning Light
This light comes on when the fuel level
in the tank becomes nearly empty. Fill up
the tank as soon as possible.
On inclines or curves, due to the move-
ment of fuel in the tank, the low fuel level
warning light may come on earlier than
usual.
(h) “Sequential Manual Transmission”
Warning Light (Sequential manual
transmission only)
This light will come on when the ignition
key is turned to the “ON” position. After
a few seconds, the light will go off. This
means the sequential manual transmission
system is operating properly.In case the “Sequential Manual
Transmission” warning light comes on, pull
off the road, stop the engine and contact
your Toyota dealer. Although you may be
able to drive your vehicle, the vehicle may
jerk when shifted or the clutch may not
engage properly, causing the vehicle to
jerk due to the malfunction. In some
cases the shift requirement may be
canceled, and the gear may be locked.
(i) “ABS” Warning Light
The light comes on when the ignition key
is turned to the “ON” position. If the anti−
lock brake system works properly, the
light turns off after a few seconds. There-
after, if the system malfunctions, the light
comes on again.
When the “ABS” warning light is on (and
the brake system warning light is off), the
anti−lock brake system does not operate,
but the brake system still operates con-
ventionally.
When the “ABS” warning light is on (and
the brake system warning light is off), the
anti−lock brake system does not operate
so that the wheels could lock up during
a sudden braking or braking on slippery
road surfaces.If either of the following conditions
occurs, this indicates a malfunction
somewhere in the parts monitored by
the warning light system. Contact your
Toyota dealer as soon as possible to
service the vehicle.
The light does not come on when the
ignition key is turned to the “ON” posi-
tion, or remains on.
The light comes on while you are driv-
ing.
A warning light turning on briefly during
operation does not indicate a problem.
CAUTION
If the “ABS” warning light remains on
together with the brake system warn-
ing light, immediately stop your ve-
hicle at a safe place and contact your
Toyota dealer.
In this case, not only the antilock
brake system will fail but also the
vehicle will become extremely unsta-
ble during braking.
(j) Open Door Warning Light
This light remains on until both the doors
are completely closed.

852005 MR2 from Aug. ’04Prod. (OM17527U)
The sequential manual transmission is a
6−speed forward/reverse transmission.
With the basics of the traditional manual
transmission, the clutch operation and
shifting are controlled electronically. The
system has the following features:
The electronically controlled clutch op-
eration and transmission enables gear
shift by the operation of the selector
lever (or the steering switch) only.
When starting the engine, turn the igni-
tion switch to the “ON” position. While
holding down the brake pedal firmly,
shift the selector lever to the “N” posi-
tion. Make sure that the “N” indicator
in the instrument cluster comes on,
and then start the engine. In case the
selector lever is in a position other
than “N”, or the if the brake pedal is
not held down, the engine cannot be
started.
Sequential manual transmission will
downshift to 2nd or 1st automatically
when the speed is reduced less than
the fixed speed with the shift lever in
“S” position.
To understand this unique system and op-
eration method of the sequential manual
transmission, read this section thoroughly
before driving.
SD16017
The sequential manual transmission has a
shift lock system. This system locks the
selector lever to keep the transmission
gear and the selector lever position in the
same position when the ignition switch is
turned to the “ACC” or “LOCK” position.
However, if the selector lever is locked in
the “S” position, the lever can be moved
to the “+” or “−” direction, but the gear
will not be actually shifted.(a) Selector lever
“R”: Reverse
“N”: Neutral and engine starting
“S”: Sequential driving
(normal driving)
“+”: Upshifting
Pull the selector lever to the “+”
direction and release it. Every
time the lever is operated, the
transmission is upshifted 1 step in
the order of 1st  2nd  3rd 
4th  5th  6th gear.
“”: Downshifting
Push the selector lever to the “−”
direction and release it. Every
time the lever is operated, the
transmission is downshifted in the
order of 6th  5th  4th  3rd
 2nd  1st gear.
The gear position is displayed on the gear
position indicator. The gear position indica-
tor shows the transmission gear position.
Before starting off, always make sure by
using the gear position indicator that the
gear is engaged in 1st or reverse, then
depress the accelerator pedal.
Sequential manual
transmission

882005 MR2 from Aug. ’04Prod. (OM17527U)
When the outside temperature is ex-
tremely low, the gear may not down-
shift from 2nd to 1st until the vehicle
stops.
In case the gear jumps out of position
while driving, the system will shift the
gear where it was before it jumps out.
If operating the selector lever to the
“N” position while driving, and operating
it to the “S” position again, the gear
will be shifted to its most proper posi-
tion in accordance with the speed.
In case the transmission cannot be en-
gaged to a certain gear position during
shifting due to mechanical malfunction,
the system will disengage the gear for
a few seconds, and select the next
gear. Therefore, the vehicle may not
accelerate according to the driver’s
intention.Recommended shifting speeds
For the best compromise between fuel
economy and vehicle performance, you
should upshift or downshift at approxi-
mately the following speeds;
gear km/h (mph)
1 to 2 or 2 to 1 24 (15)
2 to 3 or 3 to 2 40 (25)
3 to 4 or 4 to 3 64 (40)
4 to 5 or 5 to 4 72 (45)
5 to 6 or 6 to 5 81 (50)
Upshifting too soon or downshifting too
late will cause lugging, and possibly ping-
ing. Regularly revving the engine to maxi-
mum speed in each gear will cause ex-
cessive engine wear and high fuel
consumption.
Minimum allowable speeds
Try to keep speed higher than that shown
below. When the speed comes to de-
crease the speed shown below, do down-
shift.
gear km/h (mph)
3 30 (19)
4 40 (25)
5 50 (31)
6 56 (35)
NOTICE
If driving at the speed lower than that
shown above at each gear position, it
may cause early wear of the clutch.
Maximum allowable speeds
To get on a highway or to pass slower
traffic, maximum acceleration may be nec-
essary. Make sure you observe the follow-
ing maximum allowable speeds in each
gear:
gear km/h (mph)
1 53 (33)
2 88 (55)
3 120 (75)
4 163 (101)

892005 MR2 from Aug. ’04Prod. (OM17527U)
CAUTION
Be careful when accelerating, up-
shifting, downshifting or braking on
a slippery surface. Sudden accelera-
tion or engine braking could cause
the vehicle to skid or spin.
To drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat and
fail.
Do not place the selector lever in
the “N” position while driving.
Otherwise the engine brake may not
work, and you may get involved in
an unexpected accident.
Do not apply the parking brake
while driving. Otherwise, it could
cause a skid and you may get in-
volved in an unexpected accident.
NOTICE
The system will not allow shifting
up or down to a gear that would
cause engine overrevving or un-
derrevving. When engine overrev-
ving occurs, a warning buzzer
(short pulse sound) will sound. In
either case, the demand will be can-
celled.
If frequently driving at low speed
using a high gear position, a warn-
ing buzzer (long pulse sound) will
sound. Such driving will cause the
reduction of clutch life.
Frequent downshifting (more than 3
positions continuously) causes the
reduction of transmission life.
Do not drive with your foot on the
brake pedal. Otherwise, it will cause
the “Sequential manual
transmission” warning light to come
on.
(e) Starting off
1. Start the engine as instructed in “How
to start the engine—” on page 154 in
Section 3.
CAUTION
The selector lever knob can become
extremely hot after parking under the
sun.
2. With your foot holding down the brake
pedal, shift the selector lever to the “S”
position properly. When the selector le-
ver is shifted to “S” position, the gear
will be shifted to 1st. On a slippery
surface, it is possible to start off with
the gear in 2nd. To start off with the
gear in 2nd, shift the selector lever
from “N” to “S” position, then operate
the lever to “+” direction. The gear will
be shifted to 2nd. Before starting off,
always make sure that the gear is en-
gaged by the gear position indicator,
then depress the accelerator pedal.
If the gear cannot be engaged to 1st
when the selector lever is shifted from
the “N” to “S” position, the “N” indica-
tor will flash and a warning buzzer
(long pulse sound) will sound. In this
case, the system will re−try shifting or
the driver can operate the selector le-
ver to shift, as follows.

902005 MR2 from Aug. ’04Prod. (OM17527U)
The system will re−try shifting automat-
ically. This will take some time, noise
may be heard from the gears, and shift
shock may occur. However, they do not
indicate malfunction.
The driver may shift the selector lever
to the “N” position once, then shift to
the “S” position.
3. Release the parking brake and brake
pedal. Depress the accelerator pedal
slowly for smooth starting.
CAUTION
Unlike automatic transmission mod-
els, the sequential manual transmis-
sion models do not creep.
NOTICE
On a slippery surface, it is possible
to start off with the gear in 2nd,
but to protect the clutch, try to
start using the 1st gear whenever
possible.
If the gear cannot be engaged to
1st when the selector lever is
shifted from the “N” to “S” posi-
tion, try to shift the selector lever
to the “N” position once, then shift
it to “S” position a few seconds
later.
(f) Starting off on an uphill/downhill
—Uphill
1. Apply the parking brake firmly so that
the vehicle does not roll backwards.
2. Shift the selector lever to the “S” posi-
tion while holding down the brake pe-
dal. Make sure that the gear position
indicator in the instrumental cluster dis-
plays 1st gear.
3. Release the brake pedal and depress
the accelerator pedal gradually, and
when the vehicle starts to move, re-
lease the parking brake and depress
the accelerator pedal to start off.—Downhill
1. Hold down the brake pedal and shift
the selector lever to the “S” position.
Make sure by using the gear position
indicator that the gear is in 1st.
2. Release the brake pedal, and depress
the accelerator pedal slowly. Even
though the accelerator pedal is not de-
pressed, when the vehicle speed in-
creases, the clutch will be engaged
and the engine brake will be applied.
CAUTION
Unlike automatic transmission mod-
els, the sequential manual transmis-
sion models will not creep.
NOTICE
Do not hold the vehicle on an uphill
with the accelerator pedal applied.
Doing so may damage the clutch. Al-
ways use the brake pedal or parking
brake.

912005 MR2 from Aug. ’04Prod. (OM17527U)
SD16019
(g) Backing up
While holding down the brake pedal, shift
the selector lever to the “R” position. The
reverse warning buzzer will sound at this
time. Depress the accelerator pedal slow-
ly, as when starting off. Before driving off,
make sure by using the gear position indi-
cator that the gear is in reverse.
When the gear will not engage even
though the selector lever is shifted to the
“R” from “N” position, the “N” indicator will
flash and a warning buzzer (long pulse
sound) will sound. In this case, the sys-
tem will re−try shifting, or the driver can
operate the selector lever to shift, as fol-
lows.
The system will re−try shifting automat-
ically. This will take some time, noise
may be heard from the gears, and shift
shock may occur. However, they do not
indicate malfunction.
The driver can shift the selector lever
to the “N” position once, then shift to
the “R” position.
NOTICE
The system will not allow shifting
to the “R” position if the vehicle
speed is over 3 km/h (2 mph). In
case the selector lever is operated
under this condition, the “N” indica-
tor in the instrument cluster will
flash. However, when the vehicle
speed drops below 3 km/h (2 mph),
the gear is shifted to reverse. Make
sure that the vehicle has stopped
completely before shifting to the
“R” position.
Do not hold the vehicle on an uphill
with the accelerator pedal applied.
Doing so may damage the clutch.
Always use the brake pedal or park-
ing brake.
If the gear cannot be engaged to
reverse when the selector lever is
shifted from the “N” to “R” posi-
tion, try to shift the selector lever
to the “N” position once, then shift
it to “R” position a few seconds
later.
(h) Stopping
The vehicle can be stopped by depressing
the brake pedal regardless of the gear
position. This is because the clutch is
automatically disengaged to prevent the
engine from stopping. If the selector lever
is in the “S” position, the gear will be
downshifted to 1st when the vehicle stops.
However, if you do not drive the vehicle
over 40 km/h (24 mph) or convert the
drive position after starting with the gear
in 2nd, the gear will not be downshifted
to 1st when the vehicle stops the next
time and the gear is left in 2nd.
When stopping, for example, at a traffic
light, be sure to shift the selector lever to
the “N” position, and depress the brake
pedal firmly. For your safety, apply parking
brake, too, when stopping on a hill.

932005 MR2 from Aug. ’04Prod. (OM17527U)
When leaving the vehicle, stop the
engine and park the vehicle with
the gear engaged. In case you need
to leave the vehicle with the engine
running, apply the parking brakes
firmly, and shift the selector lever
in the “N” position. When the driv-
er’s door is opened with the selec-
tor lever in the “S” position while
stopping with the engine running,
warning buzzer (long pulse sound)
will sound. 10 seconds later, the
“N” indicator in the instrument
cluster will also flash, and the sys-
tem will automatically shift the
transmission gear to the neutral
gear position. If this happens on a
hill when starting off the vehicle,
the vehicle may move unexpectedly
and cause an accident.NOTICE
Do not hold or stop the vehicle on
a hill with the accelerator pedal ap-
plied. Otherwise, the warning buzz-
er (long pulse sound) will sound,
and in some cases the engine will
stall. It will also cause excessive
damage to the clutch.
If the selector lever is operated
more than necessary, the system
may not allow operation of the se-
lector lever for a certain period of
time, and the gear may not be
shifted appropriately. Therefore, do
not operate the selector lever if not
necessary.
(i) Parking
Unlike the automatic transmission, the se-
quential manual transmission does not
have a parking position. The vehicle can
be parked with the selector lever in any
position. Apply the parking brake firmly,
and while depressing the brake pedal,
shift the selector lever into the “R” posi-
tion on a level or downhill, and into the
“S(1)” position on an uphill.
SD16020
1: Uphill
2: Level or downhill
To stop the engine:
Check the transmission gear position by
the gear position indicator, then turn the
ignition switch off to stop the engine. Re-
lease the brake pedal after a few sec-
onds. The selector lever will be locked in
the position just before the ignition switch
was turned off.
You can check the gear position by the
gear position indicator within 5 seconds
after turning the ignition switch off.

942005 MR2 from Aug. ’04Prod. (OM17527U)
CAUTION
In case the gear shift is not com-
pleted before the ignition switch is
turned off, the gear may not be en-
gaged properly preventing the vehicle
from parking with gear. When park-
ing, always confirm the gear position
by the gear position indicator. On a
level surface or a downhill, the gear
should be put in reverse, and in the
1st on an uphill. Otherwise, the ve-
hicle may move, and cause an unex-
pected accident. If the gear is left in
the neutral gear position, the vehicle
can not be parked with the gear en-
gaged.
(j) Cancel from parking with gear
Depress the brake pedal, and turn the
ignition switch to the “ON” position. The
selector lever lock will be released.
Then, shift the selector lever to the “N”
position. The gear will be disengaged.
(k) Warning Functions
A warning buzzer will sound or the indica-
tor will flash under the following condi-
tions:Warning buzzer (long pulse sound)
It may sound when the selector lever
is shifted to the “S” or “R” position
while racing the engine.
The clutch is heated with excessive
load.
The ignition switch is turned to the
“OFF” position with the gear in 2nd or
either 3rd, 4th, 5th or 6th.
In this case, turn the ignition switch to the
“ON” position once and shift the selector
lever to the “S” or “R” position, then turn
the ignition switch to “OFF” position.
During a stop, the driver ’s door is
opened with the selector lever in the
“S” position while the engine is run-
ning.
Warning buzzer (short pulse sound)
The transmission is shifted down to a
gear where the engine is over−revving.
SD16021
“N” indicator flashing
The selector lever is shifted to the “R”
position while the vehicle speed is over
3 km/h (2 mph).
The selector lever is shifted to the “S”
from “R” position while backing up with
the vehicle speed over 8 km/h (5 mph).
The selector lever is operated exces-
sively and continuously, then shifted to
the “S” or “R” position.
In this case, shift the selector lever to the
“N” position once, and wait for a few sec-
onds, shift the selector lever again to the
“S” or “R” position.

962005 MR2 from Aug. ’04Prod. (OM17527U)
SD16023
“R” indicator blinking
At the same time when turning the igni-
tion switch to the “ON” position and
shifting the selector lever from the “R”
position to the “N” or “S” position.
At the same time when turning the igni-
tion switch to the “OFF” position and
shifting the selector lever from the “R”
to “N” position.
In this case, shift the selector lever to the
“R” position once, then shift the selector
lever again to the “N” position.
Manual transmission
SB16017c
The shift pattern is as shown above.
Press the clutch pedal down fully while
shifting, and then release it slowly. Do not
rest your foot on the pedal while driving,
because it will cause clutch trouble. Do
not use the clutch to hold the vehicle
when stopped on an uphill grade—use the
parking brake.
Recommended shifting speeds
The transmission is fully synchronized and
upshifting or downshifting is easy.
For the best compromise between fuel
economy and vehicle performance, you
should upshift or downshift at the following
speeds:gear km/h (mph)
1 to 2 or 2 to 1 24 (15)
2 to 3 or 3 to 2 40 (25)
3 to 4 or 4 to 3 64 (40)
4 to 5 or 5 to 4 72 (45)
Downshift to the appropriate gear if accel-
eration is needed when you are cruising
below the above downshifting speeds.
Upshifting too soon or downshifting too
late will cause lugging, and possibly ping-
ing. Regularly revving the engine to maxi-
mum speed in each gear will cause ex-
cessive engine wear and high fuel
consumption.
Maximum allowable speeds
To get on a highway or to pass slower
traffic, maximum acceleration may be nec-
essary. Make sure you observe the follow-
ing maximum allowable speeds in each
gear:
gear km/h (mph)
1 53 (33)
2 88 (55)
3 120 (75)
4 163 (101)