engine TOYOTA PASEO 1997 Workshop Manual

Part 7Checking the engine oil level
153
DO-IT-YOURSELF MAINTENANCEÐ
Chapter 7-2 Engine and Chassis
Checking the engine oil level
Checking the engine coolant level
Checking brake fluid
Checking power steering fluid
Checking tire pressure
Checking and replacing tires
Rotating tires
Installing snow tires and chains
Replacing wheels
Aluminum wheel precautions
With the engine at operating tempera- ture and turned off, check the oil level
on the dipstick.
1. To get a true reading, the vehicle
should be on a level spot. After turning
off the engine, wait a few minutes for
the oil to drain back into the bottom ofthe engine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Reinsert the dipstick 'push it in as far
as it will go, or the reading will not becorrect.
4. Pull the dipstick out and look at the oil level on the end. If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine. Remove the oil filler cap and add engine
oil in small quantities at a time, checking the dipstick.
The approximate quantity of oil needed to fill between the low level and the full level
on the dipstick is indicated below for refer- ence.
When the level reaches within the correct range, install the filler cap hand-tight.
Oil quantity, L (qt., Imp. qt.):
1.3 (1.4, 1.1)

Avoid overfilling, or the engine could be damaged.
Check the oil level on the dipstick
once again after adding the oil.
NOTICE

154ENGINE OIL SELECTION Use API SH, Energy-Conserving IIº mul- tigrade engine oil or ILSAC multigrade en-
gine oil. Recommended viscosity (SAE):
SAE 5W-30 is the best choice for your
vehicle, for good fuel economy, and
good starting in cold weather.
If you use SAE 10W-30 engine oil in
extremely low temperatures, the en-
gine may become difficult to start, so
SAE 5W-30 engine oil is recom-mended.
API service symbol
ILSAC certification mark
Oil identification marks
Either or
both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container. The top portion of the label shows the oil
quality by API (American Petroleum Insti-
tute) designations such as SH. The cen-
ter portion of the label shows the SAE vis-
cosity grade such as SAE 5W-30.
Energy-Conserving IIº shown in the low-
er portion, indicates that the oil has fuel-
saving capabilities. Oils marked Ener-
gy-Conserving IIº will have higher
fuel-saving capabilities than oils markedEnergy-Conservingº.
The ILSAC (International Lubricant Stan-
dardization and Approval Committee)Certification Mark is displayed on the front
of the container.

155
Look at the see-through coolant res-
ervoir when the engine is cold. The
coolant level is satisfactory if it is be-
tween the FULLº and LOWº lines on
the reservoir. If the level is low, add
ethylene-glycol type coolant.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the LOWº line, add
coolant. Bring the level up to the FULLº line. Use only ethylene-glycol type coolant. See information in the next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the ra-
diator, hoses, radiator cap and drain cock
and water pump.
If you can find no leak, have your Toyota
dealer
test the cap pressure and check for
leaks in the cooling system.
To prevent burning yourself, do not remove the radiator cap when the
engine is hot.
CAUTION! Coolant type selection
Your coolant must contain ethylene-gly- col antifreeze. In addition to preventingfreezing and subsequent damage to the
engine, this will also prevent corrosion. Further supplemental inhibitors or addi-
tives are neither needed nor recom- mended.
Read
the antifreeze container for informa-
tion on freeze protection. Follow the
manufacturer 's directions for how much
to mix with water. The total capacity of the
cooling system is given in Part 8. We rec-
ommend 50% solution be used for your
Toyota, or a sufficient quantity to provideprotection to about -35 C (-31 F).
Do not use alcohol type antifreeze
or plain water alone.
NOTICE
Type A
Type B
Checking brake fluid
Checking the engine coolant level

156To check the fluid level, simply look at
the see-through reservoir. The level
should be between the MAXº and
MINº lines on the reservoir. It is normal for the brake fluid level to go
down slightly as the
brake pads wear. So
be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem.
If the level is low, add SAE J1703 or
FMVSS No. 116 DOT 3 brake fluid to the
brake reservoir. Remove and replace the reservoir cover by hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cover back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture
from the air, and excess moisture can cause a dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water.!
If you spill the fluid, be sure to wash
it off with water to prevent it from
damaging the parts or paint.
NOTICE
Check the fluid level on the dipstick. If
necessary, add automatic transmis-
sion fluid DEXRON [
II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more
in frigid temperatures), the fluid is hot (60 C ' 80 C or 140 F ' 175 F). You
may also check the level when the fluid is
cold (about room temperature, 10 C '
30 C or 50 F ' 85 F) if the engine has
not been run for about five hours.
a. Clean all dirt from outside of the reser- voir tank.
b. Remove the filler cap by turning it coun- terclockwise and wipe the dipstick clean.
Checking power steering fluid

164
Check the battery for corroded or
loose terminal connections, cracks, or
loose hold-down clamp.
a. If the battery is corroded, wash it off witha solution of warm water and baking soda. Coat the outside of the terminals
with grease to prevent further corro- sion.
b. If the terminal connections are loose, tighten their clamp nuts±but do notovertighten.
c. Tighten the hold-down clamp only enough to keep the battery firmly inplace. Overtightening may damage the battery case.
NOTICE
Be sure the engine and all acces-
sories are off before performing
maintenance.
When checking the battery, re-move the ground cable from the
negative terminal (-º mark) first
and reinstall it last.
Be careful not to cause a short cir-cuit with tools.
Take care no solution gets into thebattery when washing it.
There are two types of batteries: Main-
tenance type and non-maintenance type. A non-maintenance battery has MAIN-
TENANCE FREE BATTERYº on its top. A
maintenance type battery does not havesuch indication. Maintenance type batteryÐ Check the fluid condition by the fluid level
lines on the side of the battery. Or if the
battery has a hydrometer on its top, you
can also check the hydrometer. Non-maintenance batteryÐ
Check the battery condition by the
hydrometer on the top of the battery.
ÐChecking battery exterior
ÐChecking battery fluid

166
ADDING DISTILLED WATER (MAINTE-
NANCE TYPE BATTERY ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needingfluid.
If the side of your battery is covered, check the water level by looking down
directly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the
battery during heavy charging,causing corrosion or damage.
During recharging, the battery is pro-
ducing hydrogen gas. Therefore, before recharging:
1. Maintenance type batteriesÐRemove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and
when disconnecting them.
Always charge the battery in an
unconfined area. Do not charge
the battery in a garage or closed
room where there is not sufficient ventilation.
Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
Maintenance type batteries: Be sure to remove the vent plugs be-fore recharging. CAUTION
!
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Battery recharging precautions

168
If the new fuse immediately blows out, there is a problem with the electrical sys-
tem.
Have your Toyota dealer correct it as
soon as possible.
Never use a fuse with a higher
amperage rating, or any other
object, in place of a fuse. This maycause extensive damage and
possibly a fire. CAUTION
!
If any washer does not work, the wash-
er tank may be empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much
to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may
damage your vehicle's paint.
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the wattage ratings given in the table.
Halogen bulbs have pressurized
gas inside and require special
handling. They can burst or shatter
if scratched or dropped. Hold a bulb
only by its plastic or metal case. Do
not touch the glass part of a bulb
with bare hands. CAUTION
!
NOTICE
Only use a bulb of the listed type.
Replacing light bulbsÐ
Adding washer fluid

Part 8Dimensions and weightEngine
173
SPECIFICATIONS
Dimensions and weight
Engine
Fuel
Service specifications
Tires
Fuses
Overall length mm (in.) 4155 (163.5)
Overall width mm (in.) 1660 ( 65.4)
Overall height mm (in.) 1296 ( 51.0)*
1
mm (in.) 1325 ( 52.2)* 2
Wheelbase mm (in.) 2380 ( 93.7)
Front tread mm (in.) 1405 ( 55.3)
Rear tread mm (in.) 1395 ( 54.9)
Vehicle capacity weight (occupants + luggage) kg (lb.) 284 (625)
*1: Coupe (unladen vehicle)*2: Convertible (unladen vehicle) Model:
5E-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
74.0 x 87.0 (2.91 x 3.43)
Displacement, cm 3
(cu. in.):
1497 (91.3)

174
Fuel type:
Unleaded gasoline, Research Octane Number 91 (Octane rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.):
45 (11.9, 9.9) ENGINE
Valve clearance (engine cold), mm (in.)
Intake 0.15 '0.25 (0.006 '0.010)
Exhaust 0.31 '0.41 (0.012 '0.016).
Spark plug type: NIPPONDENSO K16TR11
NGK BKR5EKB11
Spark plug gap, mm (in.):
1.1 (0.043)
Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf: 100 + 20
ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.): With filter 2.8 (3.0, 2.5)
Without filter 2.6 (2.7, 2.3) Oil grade:
API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended.
Recommended oil viscosity (SAE):
Temperature range anticipated before next oil change. 60040K03
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Automatic Transmission 5.3 (5.6, 4.7)
Manual transmission
Coupe 4.9 (5.2, 4.3)
Convertible 5.2 (5.5, 4.6)
Coolant type: With ethylene-glycol antifreeze(Do not use alcohol type.)
Fuel Service specifications

175
BATTERY
Open voltage* at 20 5C (68 5F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max
CLUTCH
Pedal freeplay, mm (in.): 5' 15 (0.2 '0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.6)
Oil type:
Multipurpose gear oil API GL- 4
or GL- 5
Recommended oil viscosity: SAE 75W-90
AUTOMATIC TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.): Up to 3.1 (3.3, 2.7) Fluid type:
Automatic transmission fluid D-II or DEXRON [
III (DEXRON [
II)
BRAKESMinimum pedal clearance when de- pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm (in.):
With anti-lock brake system55 (2.2)
Without anti-lock brake system 60 (2.4)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, in. (mm): 1.0 (0.04)
Lining wear limit, in. (mm): 1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf): 5Ð8 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERINGWheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRON [
II or III Tire size:
Spare tire
T115/70D14
Except spare tire
P185/60R14 82H
Tire pressure, kPa (kgf/cm 2
or bar,
psi): Spare tire
420 (4.2, 60)
Except spare tire
183 (1.83, 26)
Wheel size:
Spare tire 14 x 4T Except spare tire
Aluminum wheels 14 x 5.5JJ
Except aluminum wheels 14 x 5.5J
Wheel nut torque, N Vm (kg Vm, ft Vlbf):
103 (10.5, 76)
Tires