diagnostic trouble code chart TOYOTA PRIUS 2001 Service User Guide

P18349
0.48 V
0.42 V
± DIAGNOSTICSENGINE
DI±51
2001 PRIUS (RM778U)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0130) being output?
YES Go to relevant DTC chart.
NO
2 Check the output voltage of oxygen sensor during idling.
PREPARATION:
Warm up the oxygen sensor the engine at 2,500 rpm for approx. 90 sec.
CHECK:
Use the OBD II scan tool or TOYOTA hand±held tester read the output voltage of the oxygen sensor during
idling.
OK:
Oxygen sensor output voltage:
Alternates repeatedly between less than 0.42 V and more than 0.48 V (See the Following table).
OK Go to step 7.
NG

DI±54
± DIAGNOSTICSENGINE
2001 PRIUS (RM778U)
DTC P0133 Oxygen Sensor Circuit Slow
Responce (Bank 1 Sensor 1)
CIRCUIT DESCRIPTION
Refer to DTC P0125 on page DI±44.
DTC No.DTC Detecting ConditionTrouble Area
P0133
Response time for the oxygen sensor's voltage output to-
change from rich to lean, or from lean to rich, is 0.4 sec. or
more during constant vehicle speed after the engine is warmed
up
(2 trip detection logic)
Open or short in heated oxygen sensor circuit

Heated oxygen sensor

Air induction system

Fuel pressure

Injector

ECM
HINT:
Sensor 1 refers to the sensor closer to the engine body.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scantool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0133) being output?
YES Go to relevant DTC chart.
NO
DI6V4±02

DI±60
± DIAGNOSTICSENGINE
2001 PRIUS (RM778U)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0136) being output?
YES Go to relevant DTC chart.
NO
2 Check for open and short in harness and connector between ECM and oxygen
sensor (See page IN±41).
NG Repair or replace harness or connector.
OK
3 Check output voltage of oxygen sensor.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand±held tester to the DLC3.
(b) Warm up the engine to normal operating temp.
CHECK:
Read voltage output of oxygen sensor when engine suddenly raced.
HINT:
Perform a quick racing of 2,000 rpm or more 3 times by using the accelerator pedal.
OK:
Oxygen sensor output voltage: Alternates from 0.40 V or less to 0.50 V or more.
OK Check that each connector is properly con-
nected.
NG
Replace oxygen sensor.

A14462
OX Signal Waveform (Oscilloscope)
500 msec./DivisionOX1
OX2 1.0 V
0.5 V
0 V
1.0 V
0.5 V
0 V
± DIAGNOSTICSENGINE
DI±79
2001 PRIUS (RM778U)
(c) Drive the vehicle at 89 km/h (55 mph) or more for 5 min. or more.
(d) After confirming that the waveforms of the oxygen sensor, bank 1 sensor 1 (OX1), oscillate around 0.5
V during feedback to the ECM, check the waveform of the oxygen sensor, bank 1 sensor 2 (OX2).
HINT:

If there is a malfunction in the system, the waveform of the
oxygen sensor, bank 1 sensor 2 (OX2),is shown on the
left.

There are some cases where, even though a malfunction
exists, the MIL may either light up or not light up.

Normal waveform of OX2 is a smooth line of 0.6 to 0.7 V.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0420) being output?
YES Go to relevant DTC chart.
NO
2 Check gas leakage on exhaust system.
NG Repair or replace.
OK
3 Check for open and short in harness and connector between heated oxygen
sensor (bank 1 sensor 1, 2) and ECM.
NG Repair or replace harness or connector.
OK

± DIAGNOSTICSENGINE
DI±131
2001 PRIUS (RM778U)
DTC P1431Vacuum Sensor for HC Adsorber and Catalyst Sys-
tem Circuit Range/Performance Problem
CIRCUIT DESCRIPTION
Refer to DTC P1430 on page DI±127.
DTC No.DTC Detecting ConditionTrouble Area
P1431
Conditions (a), (b), (c) and (d) continue with more than 10
seconds: (2 trip detection logic)
(b) PIM > 3.96 V
(c) VSV for HC Adsorber and Catalyst System is ON
(d) Engine speed is 1,000 rpm or more
(e) THW
0°C (32°F)

Vacuum sensor for HC adsorber and catalyst systemP1431Conditions (a), (b) and (c) continue with more than 10 se-
cond: (2 trip detection logic)
(a) PIM < 1.2 V
(b) Engine stopped
(c) VSV for HC Adsorber and Catalyst System is OFF
(d) THW
0°C (32°F)

Vacuum sensor for HC adsorber and catalyst system

Vacuum line
INSPECTION PROCEDURE
HINT:

If DTCs P1430, P1431, P0110, P0115, P0116, P0120, P0121 are output simultaneously, E2 (sensor
ground) may be open.

Read freeze frame data using hand±held tester. Because freeze frame records the engine conditions
when the malfunction is detected. When troubleshooting it is useful for determining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at
the time of the malfunction.

When a bypass valve has a trouble, it is possible that DTC P1341 will be detected ahead of DTC
P1436, and P1437, so in case that P1431 even if they are not memorized.
1 Are there any other codes (besides DTC P1431) being output?
YES Go to relevant DTC chart.
NO
DI7SZ±01

± DIAGNOSTICSENGINE
DI±153
2001 PRIUS (RM778U)
DTC P3190 Poor Engine Power
DTC P3191 Engine dose not Start
CIRCUIT DESCRIPTION
From the HV ECU, the ECM receives data such as power output required for the engine (required output),
estimated torque produced by the engine (estimated torque), engine RPM of control target (target RPM),
whether the engine is in start mode or not. Then, based on the required output and target RPM, the ECM
calculates a target torque that is to be produced by the engine and compares it with the estimated torque.
If the estimated torque is very low compared with the target torque, or the engine start mode continues at
the engine RPM or for the duration calculated by water temperature, an abnormal condition is detected.
DTC No.DTC Detecting ConditionTrouble Area
P3190
Following condition (a) to (e) continues at a fixed engine RPM
or a fixed length of time:
(a) Communication with HV ECU is normal.
(b) Engine RPM is a fixed value or more.
(c) Engine star mode is not active.
(d) Target torque is a fixed value or more.
(e) Ratio of estimated torque against target torque is less than
20 %.

Air induction system

Throttle body

Fuel pressure

Engine

Air flow meter

Out of fuel
Wt t
P3191
Following condition (a) to (c) continues at a fixed engine RPM
or for a fixed length of time:
(a) Vommunication with HV ECU is normal.
(b) Engine RPM is a fixed value or more.
(c) Engine start mode is active.
Water temp. sensor

Crankshaft position sensor

Camshaft position sensor

ECM
WIRING DIAGRAM
Refer to DTC P1636 on page DI±146.
INSPECTION PROCEDURE
1 Are there any other codes begin output?
YES Go to relevant DTC chart.
NO
DI7T6±01

F12396
TOYOTA hand±held tester
DLC3
± DIAGNOSTICSHYBRID VEHICLE CONTROL SYSTEM
DI±187
2001 PRIUS (RM778U)
(d) Clear the DTC after completion of repair.
(1) Connect the TOYOTA hand±held tester to the
DLC3.
Before clearing, check that DTCs and freeze frame
data of the HV ECU and the ECU related to the op-
eration history data are reccorded.
(2) Operate the TOYOTA hand±held tester to erase the
DTC (See the hand±held tester operator's manu-
al.).
4. FAIL±SAFE CHART
If any the following codes is recorded, the HV ECU enters the fail safe mode.
DTC codeINF. codeTrouble areaDriving condition
B2799101Immobilizeer MalfunctionImpossible to drive
C2692102Regenerative Brake Check±
C2693103Regenerative Brake Check±
104Limited driving
105Limited driving
106Limited driving
107Limited driving
108Limited driving
P1120109Accelerator Pedal Position
Sensor Circuit MalfunctionLimited drivingP1120
11 0Sensor Circuit MalfunctionLimited driving
111Limited driving
11 2Limited driving
11 3Limited driving (Creep vehicle speed)
11 4Limited driving (Creep vehicle speed)
P152011 5Stop Light Switch MalfunctionCruise control driving impossible
P156611 6Cruise Control System Mal-
functionCruise control driving impossible
P160011 7BATT MalfunctionNormal driving
11 8Impossible to drive/Normal driving when shift position is fixed
P178011 9Park/Neutral Positiont SwitchImpossible to drive/Normal driving when shift position is fixedP1780120
Park/Neutral Positiont Switch
System MalfunctionImpossible to drive
121
y
Impossible to drive/Normal driving when shift position is fixed
123Limited driving
P3000125HV B tt M lf tiLimited drivingP3000388HV Battery MalfunctionLimited driving
389Limited driving
P3001129HV Battery ECU MalfunctionLimited driving
130Limited driving
P3004131PCblMlftiImpossible to driveP3004132Power Cable MalfunctionNormal driving
133Limited driving

DI82L±02
± DIAGNOSTICSHYBRID VEHICLE CONTROL SYSTEM
DI±197
2001 PRIUS (RM778U)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in the check mode, check the circuit for that code
listed in the table below. For the details of each code, turn to the page referred to under the ''See page'' for
the respective ''DTC No.'' in the DTC chart.
DTC No.
(See page)Detection ItemTrouble Area
Hybrid
System
Warning
Light*
Memory
B2799
(DI±210)Immobilizer Malfunction
Wire Harness

Immobilizer System
C2692
(DI±212)Regenerative Brake Check±
C2693
(DI±212)Regenerative Brake Check±X
P1120
(DI±213)Accelerator Pedal Position
Sensor Circuit Malfunction
Accelerator Pedal Position Sensor

Wire Harness
P1520
(DI±215)Stop Light Switch (Cruise Con-
trol System) Malfunction
Stop Light Switch

Wire Harness

Brake ECU
X
P1566
(DI±217)Cruise Control System Malfunc-
tion
Stop Light Switch

Brake ECU

Wire Harness
X
P1600
(DI±219)BATT Malfunction
HV Fuse

Wire Harness
P1780
(DI±221)Park/Neutral Position Switch
System Malfunction
Park/Neutral Position Switch

Wire Harness
P3000
(DI±223)HV Battery Malfunction

HV Battery System

High Voltage Fuse

Power Cable

HV Battery Cooling System
/X
P3001
(DI±224)HV Battery ECU Malfunction
Battery ECU
P3004
(DI±225)Power Cable Malfunction

Power Cable

HV Battery System

Service Plug

System Main Relay

Converter & Inverter Assembly
/X
P3100
(DI±229)HV ECU Malfunction

Wire Harness

HV ECU

ECM

Crankshaft Position Sensor

Camshaft Position Sensor

Ignition Switch

P3101
(DI±237)Engine System Malfunction
Engine

HV Transaxle
P3105
(DI±238)Battery ECU Communication Cir-
cuit Malfunction
Wire Harness

Battery ECU
P3106
(DI±240)ECM Communication Circuit
Malfunction
Wire Harness

ECM/X

± DIAGNOSTICSHYBRID VEHICLE CONTROL SYSTEM
DI±225
2001 PRIUS (RM778U)
DTC P3004 Power Cable Malfunction
CIRCUIT DESCRIPTION
If the inverter voltage is not decreased after discharge with the ignition switch OFF, the VM sensor in the
inverter is determined as defective.
HINT:

When using an OBD scan tool other than TOYOTA hand±held tester, check all the steps.

When using TOYOTA hand±held tester, confirm the information code and check it.
DTC P3004 ± Information code 130
INF. Code.Detecting ConditionTrouble Area
130When HV battery voltage becomes lower than inverter voltageConverter & inverter assembly
INSPECTION PROCEDURE
1 Are there any other codes of HV ECU being outputs?
YES Go to relevant DTC chart.
NO
Replace converter & inverter assembly.
DI82X±02

DI±332
± DIAGNOSTICSHV BATTERY CONTROL SYSTEM
2001 PRIUS (RM778U) 4/27/01
DTC P3009 Leak Detected
CIRCUIT DESCRIPTION
Electric leak from the high±voltage system, which may seriously harm the human body, is detected by this
code.
DTC No.DTC Detecting ConditionTrouble Area
P3009Electric leak from high±voltage system
(Insulating resistance of power cable is 100 kW or less.)

Power cable

HV transaxle

Converter & inverter assembly

Battery cover

System main relay

Battery temperature sensor

Battery ECU

Battery carrier catch bracket

Main battery cable

Service plug assembly

HV battery assembly
INSPECTION PROCEDURE
1 Is DTC P3125 of HV ECU being output?
YES Go to relevant DTC chart.
NO
2 Are there any other codes (Desides DTC P3009) being output?
YES Go to relevant DTC chart.
NO
DI82A±01