ECO mode TOYOTA PRIUS 2001 Service Repair Manual

2001 PRIUS (EWD414U)
B
[A]: System Title
[B]: Indicates a Relay Block. No shading is used and
only the Relay Block No. is shown to distinguish it
from the J/B
Example: Indicates Relay Block No.1
[C]: ( ) is used to indicate different wiring and
connector, etc. when the vehicle model, engine
type, or specification is different.
[D]: Indicates related system.
[E]: Indicates the wiring harness and wiring harness
connector. The wiring harness with male terminal is
shown with arrows (
).
Outside numerals are pin numbers.
Female Male ( )
The first letter of the code for each wiring harness
and wiring harness connector(s) indicates the
component's location, e.g, ºEº for the Engine
Compartment, ºIº for the Instrument Panel and
Surrounding area, and ºBº for the Body and
Surrounding area.
When more than one code has the first and second
letters in common, followed by numbers (e.g, IH1,
IH2), this indicates the same type of wiring harness
and wiring harness connector.
[F]: Represents a part (all parts are shown in sky blue).
The code is the same as the code used in parts
position.
[G]: Junction Block (The number in the circle is the J/B
No. and the connector code is shown beside it).
Junction Blocks are shaded to clearly separate
them from other parts.
3C indicates
that it is inside
Junction Block
No.3 Example:

[H]: When 2 parts both use one connector in common,
the parts connector name used in the wire routing
section is shown in square brackets [ ].[I]: Indicates the wiring color.
Wire colors are indicated by an alphabetical code.
B = Black W = White BR = Brown
L = Blue V = Violet SB = Sky Blue
R = Red G = Green LG = Light Green
P = Pink Y = Yellow GR = Gray
O = Orange
The first letter indicates the basic wire color and the
second letter indicates the color of the stripe.
Example: L ± Y
L
(Blue)Y
(Yellow)
[J]: Indicates a wiring Splice Point (Codes are ºEº for the
Engine Room, ºIº for the Instrument Panel, and ºBº
for the Body).
The Location of splice Point I 5 is indicated by the
shaded section.
[K]: Indicates a shielded cable.
[L]: Indicates the pin number of the connector.
The numbering system is different for female and
male connectors.
Example:
Numbered in order
from upper left to
lower rightNumbered in order
from upper right to
lower left
Female
Male
[M]: Indicates a ground point.
The first letter of the code for each ground point(s)
indicates the component's location, e.g, ºEº for the
Engine Compartment, ºIº for the Instrument Panel
and Surrounding area, and ºBº for the Body and
Surrounding area.
[N]: Page No.

2001 PRIUS (EWD414U)
TOYOTA HYBRID SYSTEM
FEATURES OF TOYOTA HYBRID SYSTEM
This system controls the following modes in order to achieve the most efficient operations to match the driving conditions.
(1) Supply of electrical power from the HV battery to motor generator no.2 provides force to drive the wheels.
(2) While the tires are driven by the engine via the planetary gears, motor generator no.1 is driven via the planetary gears to
supply electricity to motor generator no.2 to drive the wheels.
(3) When the vehicle is decelerating, kinetic energy from the wheels is recovered and converted into electrical energy and
used to recharge the HV battery by means of motor generator no.2.
The hybrid vehicle control ECU switches between these modes (1, 2, 1+2, or 3) according to the driving conditions.
However, when the state of charge of the HV battery is low, the HV battery is charged by the engine by turning motor
generator no.1.
CRUISE CONTROL OPERATION
Cruise control is the speed control device, which sets the desired speed by just operating the switch on the control panel
without pressing the accelerator pedal. This device is used when you would like to drive the vehicle at the fixed speed.
1. SET CONTROL
If you operate the SET/COAST switch when driving (The available range of set speed: between about 40 and 200 km/h) with
the main switch is ON (When power indicator comes on), the device memorizes vehicle's speed when switch is off and
controls the fixed speed.
2. SET SPEED CONTROL
This device compares the vehicle's running speed and the memorized speed, and controls the driving power of the motor
and the engine by calculating the cruise control requirements so that both speed become equivalent.
3. COAST CONTROL
If the SET/COAST switch is continued to be ON during the running with the cruise control, the device recognizes the cruise
control requirement is at 0 and decelerates the vehicle's speed. Then the device memorizes the speed when the switch is off
in order to control the fixed speed.
In each time you operate SET/COAST switch momentarily (For about 0.5 second), the memorized speed is decreased in
about 1.5 km/h. However, in case of the tap±down operation with more than 5±km/h gap between the memorized speed and
vehicle's running speed, the device memorizes the vehicle's speed when the switch is off and controls the fixed speed.
4. ACCEL CONTROL
If the RESUME/ACCEL switch is continued to be ON during the running with the cruise control, the device recognizes the
cruise control is on the acceleration side and accelerates the vehicle's speed. Then the running speed when the switch is off
is memorized to control the fixed speed.
In each time you operate RESUME/ACCEL switch momentarily (For about 0.5 second), the memorized speed is increased
in about 1.5 km/h. However, if there is more than 5±km/h gap between the memorized speed and vehicle's running speed,
this operation does not change the memorized speed. (Tap±up operation is not available.)
5. RESUME CONTROL
If the running speed is faster than the low speed limit after the cruise control is canceled manually, the fixed speed is
controlled by the OFF±ON operation of RESUME/ACCEL switch, so that the vehicle's speed returns to the memorized
speed at the time the cruise control is released.
SYSTEM OUTLINE

2001 PRIUS (EWD414U)
WIRELESS DOOR LOCK CONTROL
The current is always sent from DOOR fuse to TERMINAL B of body ECU. At the same time, the current is always sent from
DOME fuse to TERMINAL CPUB of power window master SW, and from ECU±B fuse to wireless door lock receiver. When
ignition SW is turned on, the current is sent from GAUGE fuse to TERMINAL IG of body ECU.
1. WIRELESS DOOR LOCK OR UNLOCK NORMAL OPERATION
*Lock operation
When the LOCK SW of the transmitter is pushed, all the doors are locked.
*Unlock operation
When the UNLOCK SW of the transmitter is pushed, all the doors are unlocked.
2. AUTOMATIC LOCK OPERATION
After all the doors are unlocked by pushing the UNLOCK SW of the transmitter, unless each of the doors is opened or the
ignition key is inserted, all the doors are locked again.
3. VISUAL CONFIRMATION OF LOCK OR UNLOCK FUNCTION
When doors are locked by using the transmitter, the taillight and parking lights blink once. When doors are unlocked by using
the transmitter, the taillights and parking lights blink twice. If UNLOCK SW of the transmitter is pushed while all the doors are
locked, doors are unlocked and the room lights are turned on simultaneously.
4. WIRELESS CONTROL STOP FUNCTION
If the following situations occur, wireless door lock function does not operate.
*When each of the doors opens. (Door courtesy SW is on)
*When ignition key is inserted to ignition SW. (Unlock warning SW is on)
*When ignition SW is on.
5. REPEAT FUNCTION
If the doors are not locked after the lock signal is out put from transmitter by pushing LOCK SW, the lock signal is sent again
to lock the doors.
6. PANIC MODE FUNCTION
When the panic SW of the transmitter is pushed, the horn comes on, and the headlight and taillight flashes.
B8 (A), B9 (B) BODY ECU
15±GROUND : Approx. 12 volts with the ignition SW at ON position
8±GROUND : Always approx. 12 volts
(B) 1±GROUND : Always continuity
W5 WIRELESS DOOR LOCK CONTROL RECEIVER
5±GROUND : Always approx. 12 volts
1±GROUND : Always continuity
U1 UNLOCK WARNING SW
2±1 : Closed with the ignition key in the cylinder
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
B8A36D1438J23B37
B9B36J1137J24A37
D436J12A37J25B37
D638J13B37J2737
D738J14A37J3338
D838J15B37L438
D938J1637P939
D1038J1737U137
D1138J18A37W537
D1238J19B37
D1338J22A37
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
SRS
NOTICE: When inspecting or repairing the SRS, perform the operation in accordance with the following precautionary
instructions and the procedure and precautions in the Repair Manual for the applicable model year.

Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information
when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery.

Work must be started after 90 seconds from when the ignition switch is turned to the ºLOCKº position and the
negative (±) terminal cable is disconnected from the battery.
(The SRS is equipped with a back±up power source so that if work is started within 90 seconds from
disconnecting the negative (±) terminal cable of the battery, the SRS may be deployed.)

When the negative (±) terminal cable is disconnected from the battery, the memory of the clock and audio system will be
canceled. So before starting work, make a record of the contents memorized in the audio memory system. When work is
finished, reset the audio systems as they were before and adjust the clock. To avoid erasing the memory in each
memory system, never use a back±up power supply from outside the vehicle.

Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during repairs.

Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt pretensioner,
airbag sensor assembly or side airbag sensor directly to hot air or flames.

Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front passenger airbag
assembly, side airbag assembly, seat belt pretensioner, airbag sensor assembly and side airbag sensor assembly
should be inspected.

Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.

Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt
pretensioner, airbag sensor assembly or side airbag sensor assembly in order to reuse it.

If the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt pretensioner, airbag sensor
assembly or side airbag sensor assembly has been dropped, or if there are cracks, dents or other defects in the case,
bracket or connector, replace them with new ones.

Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting the system's electrical circuits.

Information labels are attached to the periphery of the SRS components. Follow the instructions on the notices.

After work on the SRS is completed, perform the SRS warning light check.

If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section of the Repair
Manual.

M
2001 PRIUS (EWD414U)
[A]: System Title
[B]: Indicates the wiring color.
Wire colors are indicated by an alphabetical code.
B = Black W = White BR = Brown
L = Blue V = Violet SB = Sky Blue
R = Red O = Orange LG = Light Green
P = Pink Y = Yellow GR = Gray
G = Green
The first letter indicates the basic wire color and the
second letter indicates the color of the stripe.
Example: L ± Y
L
(Blue)Y
(Yellow)
[C]: The position of the parts is the same as shown in
the wiring diagram and wire routing.
[D]: Indicates the pin number of the connector.
The numbering system is different for female
and male connectors.
Example :
Numbered in order
from upper left to
lower rightNumbered in order
from upper right to
lower left
Female Male
The numbering system for the overall wiring
diagram is the same as above
[E]: Indicates a Relay Block. No shading is used and
only the Relay Block No. is shown to distinguish
it from the J/B.
Example : Indicates Relay Block No.1
[F]: Junction Block (The number in the circle is the
J/B No. and the connector code is shown beside
it). Junction Blocks are shaded to clearly
separate them from other parts.
3C indicates
that it is inside
Junction Block
No.3 Example:

[G]: Indicates related system.
[H]: Indicates the wiring harness and wiring harness
connector. The wiring harness with male
terminal is shown with arrows (
).
Outside numerals are pin numbers.
Female Male ( )
[I]: ( ) is used to indicate different wiring and
connector, etc. when the vehicle model, engine
type, or specification is different.
[J]: Indicates a shielded cable.
[K]: Indicates and located on ground point.
[L]: The same code occuring on the next page
indicates that the wire harness is continuous.

2001 PRIUS (EWD414U)
M OVERALL ELECTRICAL WIRING DIAGRAM
11 12
10 9
24 PRIUS (
Cont' d)A
B
C
7C C98C10C11C
5 II1 3 II1 4 II1 2 II1 1 II1
M D
33 33 33
2 1
5 3
1 2
5 3
2 1
5 3
33 33 33
18 IE1 16 IE1 13 B 6B
1IA1 5IA1
IDCo wl s ide
panel LH IECowl side
panel LH
Air Conditioning
C , A 9 A 7 A 8,
A/C AMPLIFIERAB B±R
G±W
G
R±L
P
P± BR±L R±L
P±B
G± R
W W
W
W
W
W BR±WGR±LR Y± B P L±R
R± LG G± WB± R
L±Y
P± B P± BW± B W± B
W±B W±B
W±B
AAA 12345
J 1
JUNCTION
CONNECTORJ11
JUNCTI ON
CONNECTOR S5TPM SGTPM TPM AOF AOD HTRO HTR2BSET TSET MSET PI G5 PSG SW
A/ CSW
F/RSW
RDEFSW
FULL
A/ CPI G LED
A/ CLED
F/RLED
RDE FLED
FULL
A/CHTR3
RE LAYHTR2
REL AYHTR1
REL AY
A1 6
AI R VENT MODE CONTROL S ERVO MOT OR1A 3B 1B
2B 4B 2AP 3 P 4,
P TC HEA TERAB

NEW MODEL OUTLINE
MAIN MECHANISM
12
Low-emission & high-fuel efficiency.
TOYOTA hybrid system leading the way into the next
generation.
Tackling the challenge for high fuel efficiency and
low emissions
Prius - the mass-production gasoline hybrid vehicle - already meets all of the various strict emission levels
being proposed throughout the world, well ahead of the competition. What's more, through the use of the
hybrid system, surpassing fuel efficiency and a massive reduction in CO
2 has become a reality. The Prius
can truly be acclaimed as ªthe clean and environmentally friendly vehicle.º
Emission Reduction Features
1. Precision Emission Control
Through full utilization of the two Oxygen sensors, precision emission control is made possible even when
the engine is frequently stopped and re±started. Furthermore, excellent purification of exhaust gas is ensured
through the catalytic converter, resulting in reduced emissions.
2. Vapor Reducing Fuel Tank System
We have developed a new fuel tank system that can dramatically reduce the amount of fuel vapor generated
in the tank both when the vehicle is moving as well as when it is at a standstill. This system is the first one
in the world to be used.
3. TOYOTA HC Adsorber and Catalyst System
A new system has been adopted which adsorbs the HC that is emmitted between the time the engine is cold-
started and the catalytic converter is still cool and not yet activated, until the time the catalytic converter be-
comes active.
After the catalytic converter has been activated, the HC disassociates little by little and is then purified.
4. Adoption of a Thin-walled High-density Cell Catalytic Converter
In order to reduce the amount of time taken until the catalytic converter is activated, we developed a catalytic
chamber with a super thin ceramic wall. Also, high-density cells have been utilized as a measure to improve
strength and increase contact area with exhaust gas. Through these measures we have been able to achieve
a balance of reliability and purification efficiency.

NEW MODEL OUTLINE
Gasoline engine + AC motor = TOYOTA Hybrid System (THS)
Tremendous improvement in fuel efficiency & clean achieved!
Inverter1NZ-FXE
engine
P111 Hybrid transaxleHV battery182MO11182MO12
Hybrid transaxle
13
TOYOTA Hybrid System (THS)
The TOYOTA hybrid system has two drive sources, one is the gasoline engine and the other, the AC motor.
The power train system selects the best combination of the different characteristics of both depending on
driving conditions. Also, through the adoption of a regenerative braking system, which recovers energy
during deceleration and ªidling stopº whereby the engine is stopped during idling, we have been able to
provide for maximum energy conservation. This has resulted in a vastly superior fuel economy compared
with that of gasoline A/T vehicles of the same displacement.
Features of the System
1. Optimum distribution of drive sources
The most efficient engine operating zone is automatically selected by controlling the optimum distribution of the engine and motor
drive energy sources.
2. Reduced energy loss
The engine is automatically stopped when starting and travelling at low load to reduce fuel consumption.*1
The kinetic energy that used to be lost through engine or foot braking is recovered by the regenerative braking system and used
for recharging, thereby contributing to improved fuel efficiency. When the driver applies the brakes, the hydraulic and regenera-
tive braking systems are coordinated. In order to recover more energy, a higher proportion of regenerative braking is used.
3. Not required for recharging from an external source
The system uses MG1 (Motor Generator No.1) and MG2 (Motor Generator No.2) to maintain a constant battery charge, so unlike
an electric vehicle, recharging from an external source is not required.
*1 : In some cases, the engine does not stop, depending on the air conditioner and HV battery (Hybrid Vehicle Battery) status.
System configuration
P111 HYBRID TRANSAXLE
Fitted with built-in THS transaxle MG1 (Motor Generator No.1), MG2 (Motor Generator No.2), power spliting device and reduction
gears for the hybrid system. These function to switch engine operation to MG2 assistance, HV battery charging and power generation
for driving MG2.
Inverter
This controls the current between MG1, MG2 and HV battery and converts DC/AC power.
HV Battery (Hybrid Vehicle Battery)
This supplies power to the motor at full load or on engine stopping and stores power recovered by regenerative braking or power
generation by MG1. 228 nickel-metal hydride batteries are connected in series to obtain a voltage of 273.6 V DC.

NEW MODEL OUTLINE
MAIN MECHANISM
182MO13
182MO14
182MO15
182MO16
182MO17
14
THS operation
Starting and traveling at low load
When the engine efficiency is low such as when starting,
traveling at low load or the engine is stopped, permitting
travel by MG2; (however the engine may start under
SOC (State Of Charge) of the HV battery.)
Normal traveling
The engine energy is divided into two. One portion
directly drives the wheels. The other portion drives
MG1 to drive MG2 by generated power, which also
drives the wheels.
Full acceleration
In addition to the 2-way system for normal travelling,
the drive power of MG2 is further supplemented by the
power stored in the HV battery, resulting in powerful
and smooth acceleration.
Deceleration or braking
The wheels drive MG2 which acts as the generator for
regenerative power generation. The power recovered
by generation is stored in the HV battery.
Stopped
When the vehicle is stopped, the engine stops automat-
ically. However, when it is necessary to charge the HV
battery or to run the air conditioner compressor, the
engine will not stop.

NEW MODEL OUTLINE
182MO18
182MO19
182EG03
kW
60
50
40
30
20
10 N´m
120
11 0
100
90
80
Engine Speed (rpm) 1,000 2,000 3,000 4,000 5,000(52/4,500)
(111/4,200)
Torque
Output
15
HV Battery Charging
When high load operation is continued, the engine
does not stop to charge the HV battery even
if the vehicle is stopped, in order to keep the
HV battery charged to a given level. (when
ªREADYº light is ON.) ;however, the engine does
not charge the HV battery when the lever is
shifted into the ªNº position.
The engine speed may also be increased during normal
traveling in order to charge the HV battery.
1NZ-FXE Engine
The new Prius is fitted with a 1.5
gasoline engine which has been developed for the use with the TOYOTA
hybrid system. A mass of leading-edge technology has been implemented to achieve excellent fuel economy,
low emissions, light weight, compactness, and low vibration and noise.
Outline of the 1NZ-FXE Engine Engine performance curve
1NZ-FXE
Displacement (m
)1,497
TypeDOHC 4 valves
Bore y Stroke (mm)75.0 y 84.7
Compression ratio13.0
Maximum output [kW (HP)/rpm]52 (70)/4,500
Maximum torque [N´m (lb´ft)/rpm]111 (82)/4,200
FuelGasoline