rear TOYOTA PRIUS 2001 Service Repair Manual

@@@@ @
@@@ @@@@ @@@@ @@@@ @@@@ @@@@
€€€€ €
€€€ €€€€ €€€€ €€€€ €€€€ €€€€
ÀÀÀÀ À
ÀÀÀ ÀÀÀÀ ÀÀÀÀ ÀÀÀÀ ÀÀÀÀ ÀÀÀÀ


W±R
7. 5A
GAUGE
1 2
34
4 8 7
2111134
1 2
3 4
1 2
B18
BL FROM POWER SOURCE SYSTEM (SEE PAGE 66)
R±L
R±L G
W±B W±B
W±B
W±BW±B
W±B
Y±GR
L 4
H17
R 6
DELAY
CIRCUIT S 6
B18
3 4
R 7
BV11
G±W G±R
G±R
G±R
G±R
G±W
G±W
(W/G)
(S/D) (S/D)
C 7
(SHIELDED) BV11I 5
L L
STOP LIGHT
15
7
TO ABS ECU
BO
50
15A
STOP
IBIB
REAR LIGHTS
WARNING LIGHT
[COMB. METER] 3C 3C
IE1 14 STOP LIGHT SW
STOP LIGHT RH
[REAR COMB. LIGHT RH]
STOP LIGHT RH
[REAR COMB. LIGHT LH]
HIGH MOUNTED
STOP LIGHT
[A]
[B]
[I]
[D]
[F]
[H]
[E]
[J]
[M]
[N][K]
[L]
[G]
[C]
LIGHT FAILURE SENSOR
2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
*The system shown here is an EXAMPLE ONLY. It is different to the actual
circuit shown in the SYSTEM CIRCUITS SECTION.

[O]
[P]
[Q]
[R]
[S]
[T]
[U]
[V]
2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW.
When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows
through the rear lights warning light to TERMINAL 4 of the light failure sensor.
STOP LIGHT DISCONNECTION WARNING
When the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the current
flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the
disconnection and the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights
warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning
circuit on and holds the warning light on until the ignition SW is turned off.
S6 STOP LIGHT SW
2±1 : Closed with the brake pedal depressed
L4 LIGHT FAILURE SENSOR
1, 2, 7±GROUND : Approx. 12 volts with the stop light SW on
4, 8±GROUND : Approx. 12 volts with the ignition SW at ON position
11±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
C734L436R737
H1736R637S635
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
118R/B No.1 (Instrument Panel Left)

@@@ @@@ @@@
€€€ €€€ €€€
ÀÀÀ ÀÀÀ ÀÀÀ
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
IB20Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
3C22Instrument Panel Wire and J/B No.3 (Instrument Panel Left Side)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IE142Floor Wire and Instrument Panel Wire (Left Kick Panel)
BV150Luggage Room Wire and Floor Wire (Luggage Compartment Left)
: GROUND POINTS
CodeSee PageGround Points Location
BL50Under the Left Quarter Pillar
BO50Back Panel Center
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I544Cowl WireB1850Luggage Room Wire
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify
the problem ground quickly. The relationship between ground points (
EA, IB and IC shown below) can also be
checked this way.

I GROUND POINT
FAN MAIN RELAY
FAN MAIN RELAY
A/C FAN RELAY NO.2
A/C FAN RELAY NO.3
RADIATOR FAN MOTOR
RETRACT CONTROL
RELAY
RETRACT MOTOR RH
RETRACT MOTOR LH
FRONT TURN SIGNAL
LIGHT RH
PARKING LIGHT RH
FRONT TURN SIGNAL
LIGHT LH
PARKING LIGHT LH
DOOR LOCK CONTROL
SW RH
DOOR KEY LOCK
SW RH
DOOR LOCK MOTOR
RH
BLOWER RESISTOR
A/C AMPLIFIER
RADIO AND PLAYER
HEATER RELAY
AUTO ANTENNA
MOTOR
BLOWER SW
PARKING BRAKE SW
COMBINATION METER
HORN SW [COMB. SW]
TURN SIGNAL FLASHER
DOOR KEY LOCK SW LH
DOOR LOCK MOTOR LH
FUEL CONTROL SW
WOOFER AMPLIFIER
COMBINATION METER
COMBINATION METER
FUEL SENDER
CIGARETTE LIGHTER
O/D MAIN SW
CLOCK
5
5
5
5
4
4
4
4
4BA15
IB18
EA2 10
3E5
3E
6 3G
13 3F
3 3D
1 3B
7
ID115
IC33
IA12
E 3
A
A AW±B
W±BW±B W±B
W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±BW±B W±B W±B W±B
W±B W±B
W±BW±B
W±B
W±B
W±B W±B
W±B
BR
W±B
BR BRW±BW±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B
W±B
W±B
W±B
W±B
BR W±B
BR BR
BR W±B W±BW±B
W±BW±BBR W±B (4A±GZE)
W±B A A A
I 6
I 6
I 2
I 2
I 2
B 5I 5
I 5
I 5
B 5
B 5
B 5
I 5
I 5
I 3I 3
E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6E 4
E 4
B 4
EAI 4
B 4
B 4
I 4I 8
IBIC
3C7
4
JUNCTION
CONNECTOR J 1
4
DOOR LOCK CONTROL
RELAY
ELECTRICAL IDLE-UP
CUT RELAY (M/T)FRONT SIDE MARKER
LIGHT RH
FRONT SIDE MARKER
LIGHT LH
BRAKE FLUID LEVEL
WARNING SW
UNLOCK WARNING
SW WIPER AND WASHER
SW [COMB. SW] LIGHT CONTROL SW
[COMB. SW] HEATER CONTROL
ASSEMBLY
HEATER SERVO
MOTOR AMPLIFIER
DIMMER SW
[COMB. SW]
CRUISE CONTROL
MIRROR SW
REAR WINDOW
DEFOGGER SW
POWER WINDOW
MASTER SW
POWER WINDOW
CONTROL RELAY
DOOR LOCK CONTROL
SW
REMOTE CONTROL
MIRROR SW
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

2001 PRIUS (EWD414U)
B
[A]: Part Code
[B]: Part Name
[C]: Part Number
Toyota Part Number are indicated.
Not all of the above part numbers of the connector are established for the supply. In case of ordering a connector
or terminal with wire, please confirm in advance if there is supply for it using
ªParts Catalog Newsº (published by
Parts Engineering Administration Dept.).
A 5
90980±11194
L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCode Part NamePart Number
A 1
A 2
A 4
A 6
A 7A/C Ambient Temp. Sensor
A/C Condenser Fan Motor
A/C Triple Pressure SW (A/C Dual and
Single Pressure SW)
A/T Oil Temp. Sensor
ABS Actuator
ABS Actuator90980±11070
90980±11237
90980±10943
90980±11413
90980±11151D 4
D 5
D 6
D 7
D 8
D 9
D10
D11Diode (Door Courtesy Light)
Diode (Key Off Operation)
Diode (Luggage Compartment Light)
Door Lock Control Relay
Door Courtesy Light LH
Door Courtesy Light RH
Door Courtesy SW LH
Door Courtesy SW RH90980±11608
90980±10962
90980±11608
90980±10848
90980±11148
90980±11097
A 8ABS Speed Sensor Front LH
90980±10941
A 9ABS Speed Sensor Front RH
90980±11856 A10Airbag Sensor Front LH
A11Airbag Sensor Front RHD12Door Courtesy SW Front LH
90980±11156 D13Door Courtesy SW Front RH
D14Door Courtesy SW Rear LH
Door Courtesy SW Rear RH
D15
[B] [C]
A12
Auto Antenna Motor90980±11194 A 3
A/C Condenser Fan Relay90980±10940
[A]
90980±11009
90980±11002
D16
D17Door Key Lock and Unlock SW LH
Door Key Lock and Unlock SW RH90980±11170

Retainer at
Full Lock Position
[Male] [Female] Retainer at
Temporary Lock Position
Locking Lug
Tool
2001 PRIUS (EWD414U)
C TROUBLESHOOTING
Push the terminal retainer down to the temporary lock position.
(c)Release the locking lug from terminal and pull the terminal out
from rear.
4.INSTALL TERMINAL TO CONNECTOR
(a)Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal until the locking lug locks firmly.
3. Insert the terminal with terminal retainer in the temporary lock
position.
(b)Push the secondary locking device or terminal retainer in to
the full lock position.
5.CONNECT CONNECTOR

2001 PRIUS (EWD414U)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
A 23 ABS Speed Sensor Rear LH
A 24 ABS Speed Sensor Rear RH
B 15 Battery Blower Motor
B 16 Battery Blower Motor Controller
B 17 Battery ECU
B 18 Battery ECU
B 19 Battery Fan Relay
B 20 Buckle SW and Tension Reducer LH
B 21 Buckle SW RH and
Seat Belt Warning Occupant Detection Sensor
D 6 Door Courtesy SW Front LH
D 7 Door Courtesy SW Front RH
D 8 Door Courtesy SW Rear LH
D 9 Door Courtesy SW Rear RH
D 10 Door Lock Control SW Front RH
D 11 Door Lock Motor and Door Unlock Detection SW
Rear LH
D 12 Door Lock Motor and Door Unlock Detection SW
Rear RH
D 13 Door Lock Motor, Door Key Lock and Unlock SW and
Door Unlock Detection SW Front LH
D 14 Door Lock Motor, Door Key Lock and Unlock SW and
Door Unlock Detection SW Front RHF 14 Front Door Speaker LH
F 15 Front Door Speaker RH
F 16 Fuel Pump and Fuel Sender
F 17 Fusible Link Block No.2
F 18 Fusible Link Block No.2
H 15 High Mounted Stop Light
H 16 Hybrid Vehicle Battery
H 17 Hybrid Vehicle Battery
I 16 Interior Light
I 17 Interlock SW
J 30 Junction Connector
J 31 Junction Connector
J 32 Junction Connector
J 33 Junction Connector
L 2 License Plate Light LH
L 3 License Plate Light RH
L 4 Luggage Compartment Door Unlock SW
L 5 Luggage Compartment Light
L 6 Luggage Compartment Light SW

2001 PRIUS (EWD414U)
G
Position of Parts in Body
N 2 Navigation ECU
N 3 Navigation ECU
N 4 Noise Filter (Rear Window Defogger)
P 5 Personal Light
P 6 Power Window Control SW Front RH
P 7 Power Window Control SW Rear LH
P 8 Power Window Control SW Rear RH
P 9 Power Window Master SW
P 10 Power Window Motor Front LH
P 11 Power Window Motor Front RH
P 12 Power Window Motor Rear LH
P 13 Power Window Motor Rear RH
P 14 Pretensioner LH
P 15 Pretensioner RH
R 6 Rear Combination Light LH
R 7 Rear Combination Light RH
R 8 Rear Speaker LH
R 9 Rear Speaker RH
R 10 Remote Control Mirror LH
R 11 Remote Control Mirror RHS 4 Side Airbag Sensor LH
S 5 Side Airbag Sensor RH
S 6 Side Airbag Squib LH
S 7 Side Airbag Squib RH
S 8 System Main Relay
S 9 System Main Relay
S 10 System Main Relay
S 11 System Main Relay
S 12 System Main Relay
T 6 Tension Reducer Solenoid
V 4 Vapor Pressure Sensor
V 5 VSV (Canister Closed Valve)
V 6 VSV (Parge Flow Switching Valve)

2001 PRIUS (EWD414U)
G
Connector Joining Wire Harness and Wire Harness
12345
67891054321
10987612345
67891054321
109876
1234
56781 2 3 4
5 6 7 8
BA1
GRAY
BB1
BC1
CodeJoining Wire Harness and Wire Harness (Connector Location)
BA1Rear Door No.2 Wire and Floor Wire (Center Pillar LH)
BB1Rear Door No.1 Wire and Cowl Wire (Center Pillar RH)
BC1Cowl Wire and Fuel Tank Wire (Near the Fuel Tank)

2001 PRIUS (EWD414U)
TOYOTA HYBRID SYSTEM
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
223Engine Room R/B No.2 (Right Side of Reserve Tank)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1A27Engine Wire and Engine Room J/B (Engine Compartment Left)
1B
1F27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
1K
2A
2B30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)2C30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2D
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2K31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IA142Engine Room Main Wire and Cowl Wire (Cowl Side Panel LH)IA242Engine Room Main Wire and Cowl Wire (Cowl Side Panel LH)
IB142Floor Wire and Cowl Wire (Cowl Side Panel LH)
ID142Instrument Panel Wire and Cowl Wire (Left Kick Panel)
IE142Instrument Panel Wire and Engine Room Main Wire (Left Kick Panel)
IF142Instrument Panel Wire and Floor Wire (Left Kick Panel)IF242Instrument Panel Wire and Floor Wire (Left Kick Panel)
IH142Floor Wire and Engine Room Main Wire (Left Kick Panel)
IK144Engine Wire and Engine Room Main Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
EC40Engine Compartment Left
ID42Cowl Side Panel LHIE42Cowl Side Panel LH
IG42Cowl Side Panel RH
IH42Right Kick Panel
BI46Left Side of Rear Pillar
BJ46Right Side of Rear Pillar
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
E540Engine Room Main WireI844Engine Wire
I244Instrument Panel WireI944Engine Room Main Wire
I444Cowl WireB246Floor Wire

2001 PRIUS (EWD414U)
1
5 6
5 16A A A A A A A AB A
A AAA
A BB C B C
BI BKW±B
G G
G G G G G W±B
W±B W± B
W±B
W±B
JUNCTION CONNECTORB J32 , J33A
LICENSE PLATE LIGHT LH L 2
TAILLIGHT LH
[REAR COMB. LIGHT LH] R 6
LICENSE PLATE LIGHT RH L 3
TAI LLI GHT RH
[REAR COMB. LIGHT RH] R 7
JUNCTION
CONNECTORB J32 , J33A G
G
22 11