rims TOYOTA PRIUS 2001 Service Repair Manual

NEW MODEL OUTLINE
SAFETY
182MO32
Aluminum EA Material
EA : Energy Absorbing
EA rib
(center pillar garnish pad) EA rib
(side rail front specer)EA rib
(side rail rear specer)
20
Head Impact Protection Structure
The construction of the pillar trims and roof side adopted gives full consideration to protecting the heads of
the driver and passengers from injury in the event of a collision. In addition, impact absorbing material has
been built into the interior of each pillar trim and roof side which are most likely to be the cause of head
injuries in a collision.
SRS Airbag
SRS airbags are standard for the driver and front passenger seats on all models. In the event of a frontal collision,
the airbags function to support the seatbelts in reducing the impact to the driver and front passenger. Also,
SRS side airbags are available as a option. The SRS side airbags have been designed to help reducing the
impact energy that is transmitted to the driver and front passenger in the event of a side collision.
Seatbelt with Pre-tensioner and Force-limit-
ing Mechanism
Three-point type seatbelts with pre-tensioner and force limiter are standard on the front seats of all models.
An ELR-equipped seatbelt is provided on the driver's side and an ALR/ELR selectable one on the passenger
side.
Three sets of 3-point type
ALR/ELR selectable seatbelts are fitted on the rear seats.

H13694
5 Clips
H15384
4 Clips
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±27
2001 PRIUS (RM778U)
8. REMOVE LUGGAGE COMPARTMENT SIDE TRIM
COVER LH AND RH
(a) Remove the 3 clips and lower side luggage compartment
cover.
(b) Remove the clip and warning reflector holder.
(c) Remove the warning reflector box.
(d) Remove the 4 clips and luggage compartment side trim
cover LH and RH.
9. REMOVE REAR SEAT CUSHION (See page BO±83)
10. REMOVE REAR SEATBACK (See page BO±83)
11. REMOVE LUGGAGE TRIM NO. 2 COVER
12. REMOVE LUGGAGE COMPARTMENT TRIM COVER
13. REMOVE UPPER PART OF REAR DOOR OPENING
TRIMS
14. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, disengage the clips.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward to remove it.
(c) Employ the same manner described above to the other
side.
15. REMOVE CRS TETHER ANCHOR
Remove the 3 CRS tether anchor covers and 3 CRS tether an-
chor brackets.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
16. REMOVE PACKAGE TRAY TRIM PANEL
(a) Pull the package tray trim panel upward to disengage the
clips.
(b) Remove the rear seat outer belts through the cut out on
the package tray trim.
(c) Pull the package tray trim panel forward to remove it.
17. REMOVE SILENCER PAD
18. REMOVE ROOM PARTITION PANEL
19. REMOVE TORSION BAR
(a) Remove the torsion bars from center bracket.

BO3Q1±01
H13694
5 Clips
H15383
H15384
4 Clips
± BODYBACK WINDOW GLASS
BO±53
2001 PRIUS (RM778U)
REMOVAL
1. REMOVE REAR SEAT CUSHION (See page BO±83)
2. REMOVE REAR SEATBACK (See page BO±83)
3. REMOVE UPPER PART OF REAR DOOR OPENING
TRIMS
4. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, disengage the clips.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward to remove it.
(c) Employ the same manner described above to the other
side.
5. REMOVE HIGH±MOUNTED STOP LIGHT
(a) Remove the clip, then pull the high±mounted stop light
cover.
(b) Disconnect the connector.
(c) Remove the 2 screws and high±mounted stop light.
6. REMOVE CRS TETHER ANCHORS
Remove the 3 CRS tether anchor covers and 3 CRS tether an-
chor brackets.
7. REMOVE PACKAGE TRAY TRIM PANEL
(a) Pull the package tray trim panel upward to disengage the
clips.
(b) Remove the rear seat outer belts through the cutout on
the package tray trim.
(c) Pull the package tray trim panel forward to remove it.
8. REMOVE SILENCER PAD
9. REMOVE REAR ASSIST GRIPS
(a) Using a screwdriver, remove the caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 screws and 2 rear assist grips.
10. PULL DOWN REAR PART OF ROOF HEADLINING
Remove the 2 clips.

H15384
4 Clips
H15383
H13694
5 Clips BO±58
± BODYBACK WINDOW GLASS
2001 PRIUS (RM778U)
12. INSTALL REAR PART OF ROOF HEADLINING
Install the 2 clips.
13. INSTALL REAR ASSIST GRIPS
(a) Install the 2 rear assist grips with the 4 screws.
(b) Install the caps.
14. INSTALL SILENCER PAD
15. INSTALL PACKAGE TRAY TRIM PANEL
(a) Install the seat belt through the cutout of the package tray
trim.
(b) Install the package tray trim as shown in the illustration.
16. INSTALL CRS TETHER ANCHORS
(a) Install the 3 CRS tether anchor brackets.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(b) Install the CRS tether anchor covers.
17. INSTALL HIGH±MOUNTED STOP LIGHT
(a) Install the high±mounted stop light with the 2 screws.
(b) Connect the connector.
(c) Install the high±mounted stop light cover, then install the
clip.
18. INSTALL ROOF SIDE INNER GARNISH
(a) Install the roof side inner garnish as shown in the illustra-
tion.
(b) Employ the same manner described above to the other
side.
19. INSTALL UPPER PART OF REAR DOOR OPENING
TRIMS
20. INSTALL REAR SEATBACK (See page BO±86)
21. INSTALL REAR SEAT CUSHION (See page BO±86)

BO3TC±01
H154373 Clips
H154384 Clips
H15519
BO±62
± BODYINSTRUMENT PANEL
2001 PRIUS (RM778U)
REMOVAL
1. REMOVE STEERING WHEEL PAD AND STEERING
WHEEL (See page SR±4)
2. REMOVE FRONT DOOR SCUFF PLATES
3. REMOVE COWL SIDE TRIMS
4. REMOVE FRONT PILLAR GARNISHES
5. REMOVE LOWER FINISH PANEL
(a) Remove the 2 screws and hood lock release lever.
(b) Zip the shifting hole cover open.
(c) Remove the bolt and screw.
(d) Using a screwdriver, remove the lower finish panel, then
disconnect the connectors and DLC3.
(e) Remove the shifting hole cover from the lower finish pan-
el.
6. REMOVE FINISH PANEL
7. REMOVE COLUMN COVERS (See page SR±4)
8. REMOVE SPIRAL CABLE (See page SR±4)
9. REMOVE GLOVE COMPARTMENT DOOR
(a) Rotate the stoppers of the glove compartment door to 90°
and pull them out inward.
(b) Remove the 2 screws and glove compartment door.
(c) Remove the 2 screws and glove compartment door lock
from the glove compartment door.
10. REMOVE LOWER CENTER CLUSTER FINISH PANEL
(a) Remove the 2 clips.
(b) Using a screwdriver, remove the lower center cluster fin-
ish panel.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connector.
11. w/ Glove compartment door reinforcement:
REMOVE GLOVE COMPARTMENT DOOR RE-
INFORCEMENT
12. DISCONNECT PASSENGER AIRBAG CONNECTOR
(a) Disconnect the passenger airbag connector.
NOTICE:
When disconnecting the airbag connector, take care not to
damage the airbag wire harness.
(b) Disengage the airbag connector clamp from the center
bracket.

BO3SR±01
H13689
H13690
H15374
H13691
2 Clips BO±70
± BODYROOF HEADLINING
2001 PRIUS (RM778U)
REMOVAL
1. REMOVE REAR SEAT CUSHION (See page BO±83)
2. REMOVE REAR SEATBACK (See page BO±83)
3. REMOVE FRONT DOOR INSIDE SCUFF PLATE
(a) Using a screwdriver, remove the front door inside scuff
plate.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
4. REMOVE REAR DOOR INSIDE SCUFF PLATE
(a) Using a screwdriver, remove the rear door inside scuff
plate.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
5. REMOVE COWL SIDE TRIM
(a) Remove the clip and cowl side trim.
(b) Employ the same manner described above to the other
side.
6. REMOVE FRONT DOOR OPENING TRIMS
7. REMOVE REAR DOOR OPENING TRIMS
8. REMOVE CENTER PILLAR LOWER GARNISH
(a) Using a screwdriver, remove the center pillar lower gar-
nish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.