steering TOYOTA PRIUS 2001 Service Repair Manual

*The titles given inside the components are the names of the terminals (terminal codes) and are not treated as being
abbreviations.
2001 PRIUS (EWD414U)
ABBREVIATIONS D
ABBREVIATIONS
The following abbreviations are used in this manual.
ABS = Anti±Lock Brake System
A/C = Air Conditioning
COMB. = Combination
DC = Direct Current
ECU = Electronic Control Unit
EMPS = Electric Motor Power Steering
ESA = Electronic Spark Advance
EVAP = Evaporative Emission
HV = Hybrid Vehicle
J/B = Junction Block
LH = Left±Hand
PTC = Positive Temperature Coefficient
R/B = Relay Block
RH = Right±Hand
SFI = Sequential Multiport Fuel Injection
SRS = Supplemental Restraint System
SW = Switch
TEMP. = Temperature
VSV = Vacuum Switching Valve
w/ = With
w/o = Without

2001 PRIUS (EWD414U)
G
Position of Parts in Engine Compartment
I 1 Ignition Coil and Igniter No.1
I 2 Ignition Coil and Igniter No.2
I 3 Ignition Coil and Igniter No.3
I 4 Ignition Coil and Igniter No.4
I 5 Injector No.1
I 6 Injector No.2
I 7 Injector No.3
I 8 Injector No.4
I 9 Inverter
I 10 Inverter
I 11 Inverter
I 12 Inverter
I 13 Inverter
I 14 Inverter
K 1 Knock Sensor
M 1 Mass Air Flow Meter
M 2 Motor Generator No.1
M 3 Motor Generator No.2
M 4 Motor Generator No.2N 1 Noise Filter (Ignition)
O 1 Oil Pressure SW
R 1 Radiator Fan Motor
S 1 Steering Shaft Torque Sensor
T 1 Theft Deterrent Horn
T 2 Throttle Control Motor
T 3 Throttle Position Sensor
V 1 Vacuum Sensor (HC Adsorber and Catalyst System)
V 2 VSV (EVAP)
V 3 VSV (HC Adsorber and Catalyst System)
W 1 Washer Motor
W 2 Water Pump Motor (A/C)
W 3 Water Pump Motor (Inverter)
W 4 Water Temp. SW

2001 PRIUS (EWD414U)
G ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
A 7 A/C Amplifier
A 8 A/C Amplifier
A 9 A/C Amplifier
A 10 A/C Room Temp. Sensor
A 11 A/C Solar Sensor
A 12 A/C Thermistor
A 13 Accel Position Sensor
A 14 Air Inlet Control Servo Motor
A 15 Air Mix Control Servo Motor
A 16 Air Vent Mode Control Servo Motor
A 17 Airbag Sensor Assembly
A 18 Airbag Sensor Assembly
A 19 Airbag Sensor Assembly
A 20 Airbag Squib (Front Passenger Airbag Assembly)
A 21 Airbag Squib (Steering Wheel Pad)
A 22 Ashtray Illumination
B 5 Back±Up Light Relay
B 6 Blower Motor
B 7 Blower Motor Linear Controller
B 8 Body ECU
B 9 Body ECU
B 10 Brake ECU
B 11 Brake ECU
B 12 Brake ECU
B 13 Brake ECU
B 14 Brake Warning BuzzerC 7 Center Cluster SW
C 8 Cigarette Lighter
C 9 Cigarette Lighter Illumination
C 10 Combination Meter
C 11 Combination Meter
C 12 Combination SW
C 13 Combination SW
C 14 Combination SW
D 2 Data Link Connector 3
D 3 Daytime Running Light Relay
D 4 Diode (Door Courtesy)
D 5 Diode (Daytime Running Light)
E 3 EMPS ECU
E 4 EMPS ECU
E 5 EMPS ECU
E 6 EMPS ECU
E 7 Engine Control Module
E 8 Engine Control Module
E 9 Engine Control Module
E 10 Engine Control Module

2001 PRIUS (EWD414U)
A 1A4A2A3 C 2
IO1 5
IGA AB ABAD 4D10 D 1D3D9 ID13
ID12
ID11
I 7B C E
2134
AA23 15WRL WRR TRQG TRQ2 TRQ1 TRQV PGND GR±G
P±B
WGR ±G
P±B
W
W± B
W±B W±BB G
R W
B
WGR±GP±B W±L W±B
EMPS ECUB E 3 , E 4AC, E 5 D, E 6
TS TC SIL
W±B
JUNCTION
CONNECTOR J17 STEERING SHAFT
TORQUE SENSOR S 1
BRAKE ECU B11
JUNCTION
CONNECTORB J18 , J19A VCC VT1 VT2 GND RRO RLO
(
SHIELDED)
(
SHIELDED)
JUNCTION
CONNE CTOR J16
(
SHIELDED)
EC B

2001 PRIUS (EWD414U)
EMPS
In this system, the controller determines the direction and the amount of the assistant force based on the signals from the
vehicle speed sensor and the torque sensor that is built in the gear box. The controller then assists the operation of the
steering wheel by controlling the DC motor installed in the steering gear box.
E5 (C), E6 (D) EMPS ECU
(D) 5±GROUND : Approx. 12 volts with the ignition SW at ON position
(C) 2±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
B1136E5C36J18A37
C1036E6D36J19B37
D134J14A37J2237
D236J15B37J2637
E3A36J1637S135
E4B36J1737
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
324Engine Room R/B No.3 (Engine Compartment Right)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
2A30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)2B30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2I31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IA242Engine Room Main Wire and Cowl Wire (Cowl Side Panel LH)
ID142Instrument Panel Wire and Cowl Wire (Left Kick Panel)
IM144Engine Room Main Wire and Cowl Wire (Right Kick Panel)
IO144Engine Wire and Cowl Wire (Right Kick Panel)
IP144Instrument Panel Wire and Cowl Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
IG42Cowl Side Panel RH
IH42Right Kick Panel
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I744Engine Wire
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
SRS
NOTICE: When inspecting or repairing the SRS, perform the operation in accordance with the following precautionary
instructions and the procedure and precautions in the Repair Manual for the applicable model year.

Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information
when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery.

Work must be started after 90 seconds from when the ignition switch is turned to the ºLOCKº position and the
negative (±) terminal cable is disconnected from the battery.
(The SRS is equipped with a back±up power source so that if work is started within 90 seconds from
disconnecting the negative (±) terminal cable of the battery, the SRS may be deployed.)

When the negative (±) terminal cable is disconnected from the battery, the memory of the clock and audio system will be
canceled. So before starting work, make a record of the contents memorized in the audio memory system. When work is
finished, reset the audio systems as they were before and adjust the clock. To avoid erasing the memory in each
memory system, never use a back±up power supply from outside the vehicle.

Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during repairs.

Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt pretensioner,
airbag sensor assembly or side airbag sensor directly to hot air or flames.

Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front passenger airbag
assembly, side airbag assembly, seat belt pretensioner, airbag sensor assembly and side airbag sensor assembly
should be inspected.

Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.

Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt
pretensioner, airbag sensor assembly or side airbag sensor assembly in order to reuse it.

If the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt pretensioner, airbag sensor
assembly or side airbag sensor assembly has been dropped, or if there are cracks, dents or other defects in the case,
bracket or connector, replace them with new ones.

Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting the system's electrical circuits.

Information labels are attached to the periphery of the SRS components. Follow the instructions on the notices.

After work on the SRS is completed, perform the SRS warning light check.

If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section of the Repair
Manual.

2001 PRIUS (EWD414U)
SRS
C 1
D 11B 215A
AM2 1J 976AM2 AM1ACC
IG1
IG2
ST2
1 2 2 1 2 1 12
SPIRAL
CABLE B 14 B13 B10 B11 A6A5C2C1 10A
SRS ACC FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2E 4
2B 5
2E 2
B 5B6B23 A7A10 A12 A9C12 C9C7C104 3 2 1 4 3 2 1 3
SIDE AIRBAG
SQUIB RH S 7
SIDE AIRBAG
SQUIB LH S 6
AIRBAG SQUIB
(
FRONT PASSENGER
AIRBAG ASSEMBLY) A20
AIRBAG SQUIB
(
STEERING
WHEEL PAD) A21 IGNITION SW I15
SIDE AIRBAG SENSOR RH S 5
SIDE AIRBAG SENSOR LH S 4
HYBRID VEHICLE
CONTROL ECU H13
FUSIBLE
LINK
BLOCK
NO. 1D F1 2 , F13CAIRBAG SENSOR ASSEMBLYB A17 , A18AC, A19 ABFS
B±G B W±R W±R
B±W B±O
GR
L
P±L
L±W
LG±B
GR ±L
P
L±Y
LG
GR Y±B
Y
Y±R
Y±G
Y±R
Y±G
Y±G
Y±R
BATTERYD+ D± P+ P± SFL+ SFR±SFL± SFR+ IG2 ACC GSW2 VUPL SSL+ SSL± ESL VUPR SSR+ SSR± ESR
GR
2C 2
2G 1
120A MAIN
1
FUSIBLE
LINK BLOCK
NO. 2 F18
1 212 A 2A1C5C6
P15
PRETENSIONER
RH PRETENSIONER
LH P14
Y±B
Y
Y±B
Y
PL+ PL± PR+ PR±
P±L
(
*1)
(
*1)
(
*1)
(
*1)
(
*1)
(
*1)
(
*1)
(
*1) (
*1) (
*1) (
*1) (
*1)

2001 PRIUS (EWD414U)
SRS
The SRS is a driver and front passenger protection device which has a supplemental role to the seat belts.
When the ignition SW is turned to ACC or ON, current from the SRS ACC fuse flows to TERMINAL (B) 6 of the airbag sensor
assembly. Only when the ignition SW is on does the current flow TERMINAL (B) 5 of the airbag sensor assembly.
If an accident occurs while driving, when the frontal impact exceeds a set level, current flows to TERMINALS (B) 14, (B) 10,
(A) 2 and (C) 5 of the airbag sensor assembly to TERMINAL 1 of the airbag squibs and the pretensioners to TERMINAL 2 to
TERMINALS (B) 13, (B) 11, (A) 1 and (C) 6 of the airbag sensor assembly to TERMINAL (B) 27, (B) 28 or BODY GROUND
to GROUND, so that current flows to the front airbag squibs and the pretensioners and causes them to operate.
When the side impact also exceeds a set level, current from the ignition SW (IG2) or SRS ACC fuse flows to TERMINALS
(A) 5, (C) 2, (A) 2 and (C) 5 of the airbag sensor assembly to TERMINAL 1 of the side airbag squibs and the pretensioners to
TERMINAL 2 to TERMINALS (A) 6, (C) 1, (A) 1 and (C) 6 of the airbag sensor assembly to TERMINAL (B) 27, (B) 28 or
BODY GROUND to GROUND, causing side airbag squibs and the pretensioners to operate.
The airbag stored inside the steering wheel pad is instantaneously expanded to soften the shock to the driver.
The airbag stored inside the passenger's instrument panel is instantaneously expanded to soften the shock to the front
passenger.
Side airbags are instantaneously expanded to soften the shock of side to the driver and front passenger (w/ side airbags).
The pretensioners make sure of the seat belt restrainability.
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A17A36F134J25B37
A18B36F234J2637
A19C36F12C34J27A37
A2036F13D34J28B37
A2136F1838J2937
B936H1337P1439
B2038I1537P1539
B2138J1137S439
C10A36J22A37S539
C11B36J23B37S639
D236J24A37S739
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1B27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
2A
2B
2C30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2D
()
2E
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2K31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IJ144Floor No.3 Wire and Instrument Panel Wire (Under the Instrument Panel Center)
IL144Instrument Panel Wire and Engine Room Main Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
ID42Cowl Side Panel LH
IH42Right Kick Panel
SYSTEM OUTLINE

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) A 1
A/C Condenser Fan Motor90980±11237
A 2A/C Magnetic Clutch and Lock Sensor90980±10942
A 3A/C Triple Pressure SW (A/C Dual and
Single Pressure SW)90980±10943
A 4ABS Speed Sensor Front LH90980±11003A 5ABS Speed Sensor Front RH90980±11003
A 6Ambient Temp. Sensor90980±11070
A 7A/C Amplifier90980±11911
A 8A/C Amplifier90980±11913
A 9A/C Amplifier90980±11927
A10A/C Room Temp. Sensor
A11A/C Solar Sensor90980±11919
A12A/C Thermistor
A13Accel Position Sensor90980±11144
A14Air Inlet Control Servo Motor90980±11921
A15Air Mix Control Servo Motor90980±11909A16Air Vent Mode Control Servo Motor90980±11909
A17Airbag Sensor Assembly90980±11869
A18Airbag Sensor Assembly90980±11872
A19Airbag Sensor Assembly90980±11867
A20Airbag Squib (Front Passenger Airbag
Assembly)90980±11884
A21Airbag Squib (Steering Wheel Pad)90980±10850
A22Ashtray Illumination90980±12111
A23ABS Speed Sensor Rear LH90980±11060A24ABS Speed Sensor Rear RH90980±11060
B 1Brake Actuator90980±11087
B 2Brake Actuator90980±11161
B 3Brake Actuator90980±11698
B 4Brake Fluid Level Warning SW90980±11207
B 5Back±Up Light Relay82660±20340
B 6Blower Motor90980±10214
B 7Blower Motor Linear Controller90980±11676
B 8Body ECU90980±11971
B 9Body ECU90980±11973
B10Brake ECU90980±11935
B11Brake ECU90980±11476
B12Brake ECU90980±11637
B13Brake ECU90980±11638
B14Brake Warning Buzzer90980±10906
B15Battery Blower Motor82824±47130
B16Battery Blower Motor Controller90980±11676
B17Battery ECU90980±11392
B18Battery ECU90980±11424
B19Battery Fan Relay82660±20340
B20Buckle SW and Tension Reducer LH
B21Buckle SW RH and Seat Belt Warning
Occupant Detection Sensor90980±11471
C 1Camshaft Position Sensor90980±10947
C 2Camshaft Timing Oil Control Valve90980±11162
C 3Circuit Breaker Sensor90980±11898
C 4Converter90980±10942
C 5Converter90980±11963
C 6Crankshaft Position Sensor90980±12028
C 7Center Cluster SW90980±10801
C 8Cigarette Lighter90980±10760
C 9Cigarette Lighter Illumination90980±11148
C10Combination Meter90980±11927
C11Combination Meter90980±11923
C12Combination SW90980±11594
C13Combination SW90980±11672
C14Combination SW90980±11616
D 1DC Motor90980±10838
D 2Data Link Connector 390980±11665
D 3Daytime Running Light Relay90980±12034
D 4Diode (Door Courtesy)90980±11251
D 5Diode (Daytime Running Light)90980±10962
D 6Door Courtesy SW Front LH
D 7Door Courtesy SW Front RH90980±10871D 8Door Courtesy SW Rear LH90980±10871
D 9Door Courtesy SW Rear RH
D10Door Lock Control SW Front RH90980±10797
D11Door Lock Motor and Door Unlock
Detection SW Rear LH
90980±11150
D12Door Lock Motor and Door Unlock
Detection SW Rear RH90980±11 150
D13Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front LH
90980±11858
D14Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front RH90980±11 858
E 1Engine Coolant Temp. Sensor90980±10737
E 2Engine Hood Courtesy SW90980±11189
E 3EMPS ECU90980±12012
E 4EMPS ECU90980±11579
E 5EMPS ECU90980±12120
E 6EMPS ECU90980±11923
E 7Engine Control Module90980±11421
E 8Engine Control Module90980±11476
E 9Engine Control Module90980±11637

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) L 2
License Plate Light LH90980±11148L 3License Plate Light RH90980±11148
L 4Luggage Compartment Door Unlock SW90980±11212
L 5Luggage Compartment Light90980±11148
L 6Luggage Compartment Light SW90980±11097
M 1Mass Air Flow Meter90980±11317
M 2Motor Generator No.190980±11658
M 3Motor Generator No.290980±11034
M 4Motor Generator No.290980±11143
M 5Multi Display90980±11911
M 6Multi Display90980±11923
M 7Multi Display90980±10799
N 1Noise Filter (Ignition)90980±10843
N 2Navigation ECU90980±11973
N 3Navigation ECU90980±11923
N 4Noise Filter (Rear Window Defogger)90980±11259
O 1Oil Pressure SW90980±11363
P 1Park/Neutral Position SW90980±11535
P 2Parking Brake SW90980±11147
P 3PTC Heater90980±10903
P 4PTC Heater90980±10867
P 5Personal Light90980±11212
P 6Power Window Control SW Front RH
P 7Power Window Control SW Rear LH90980±10797
P 8Power Window Control SW Rear RH
P 9Power Window Master SW90980±11469
P10Power Window Motor Front LH90980±11011
P11Power Window Motor Front RH
P12Power Window Motor Rear LH90980±10860
P13Power Window Motor Rear RH
P14Pretensioner LH90980±11884
P15Pretensioner RH90980±11862
R 1Radiator Fan Motor90980±11237
R 2Radio and Player90980±10996
R 3Radio and Player90980±10997
R 4Radio and Player90980±10903
R 5Remote Control Mirror SW90980±11657
R 6Rear Combination Light LH90980±11011R 7Rear Combination Light RH90980±11011
R 8Rear Speaker LH90980±10935R 9Rear Speaker RH90980±10935
R10Remote Control Mirror LH90980±11587R11Remote Control Mirror RH90980±11587
S 1Steering Shaft Torque Sensor90980±10942
S 2Shift Lock ECU90980±11488
S 3Stop Light SW90980±11118
S 4Side Airbag Sensor LH90980±11857S 5Side Airbag Sensor RH90980±11 857
S 6Side Airbag Squib LH90980±11864S 7Side Airbag Squib RH90980±11864
S 8System Main Relay90980±11529
S 9System Main Relay82675±36050S10System Main Relay82675±36050
S11System Main Relay±S12System Main Relay±
T 1Theft Deterrent Horn90980±10619
T 2Throttle Control Motor90980±11162
T 3Throttle Position Sensor90980±10711
T 4Transponder Key Computer90980±11475
T 5Turn Signal Flasher Relay90980±10799
T 6Tension Reducer Solenoid90980±11918
U 1Unlock Warning SW and Key Interlock
Solenoid90980±10795
V 1Vacuum Sensor (HC Adsorber and Catalyst
System)90980±10845
V 2VSV (EVAP)90980±11156
V 3VSV (HC Adsorber and Catalyst System)90980±11149
V 4Vapor Pressure Sensor90980±11143
V 5VSV (Canister Closed Valve)90980±11156
V 6VSV (Parge Flow Switching Valve)90980±11859
W 1Washer Motor90980±10981
W 2Water Pump Motor (A/C)90980±10887
W 3Water Pump Motor (Inverter)90980±11003
W 4Water Temp. SW90980±11235
W 5Wireless Door Control Receiver90980±11909