check engine TOYOTA PRIUS 2007 2.G Owners Manual

129
(d) Malfunction Indicator Lamp
This lamp comes on when the “IGON”
mode is enabled and goes off after the
hybrid system starts. This means that
the warning light system is operating
properly.
If the lamp remains on or the lamp
comes on while driving, first check the
following:
Empty fuel tank
If the fuel tank is empty, refuel immedi-
ately.
This case is a temporary malfunction. The
malfunction indicator lamp will go off after
taking several driving trips.
If the lamp does not go off even after
several trips, contact your Toyota deal-
er as soon as possible.
There is a problem somewhere in the
engine, hybrid system, throttle control
system or warning light system itself.
Contact your Toyota dealer as soon as
possible to service the vehicle. Emissions inspection and maintenance
(I/M) programs
Your vehicle may not pass a state emis-
sion inspection if the malfunction indicator
lamp remains on. Contact your Toyota
dealer to check your vehicle’s emission
control system and OBD (On
−Board Diag-
nostics) system before taking your vehicle
for the inspection.
For details, see “Emissions inspection and
maintenance (I/M) programs” on page 394.
(e) Master Warning Light
()
If the master warning light comes on, the
warning light for the faulty system is high-
lighted or the message such as “Please
press “P” to engage Park.” and “The bat-
teries will not be charged if the transaxle
is in Neutral N.” appears on the multi −in-
formation display. (See “Service reminder
indicators and warning buzzers— —Multi −
information display” on page 133 or “Pre-
cautions for use” on page 14 or “Fuel
gauge” on page 122 for instructions.) (f) “ABS” Warning Light
The light comes on when the “IG
−ON”
mode is enabled. If the anti −lock brake
system and the brake assist system work
properly, the light turns off after the
“READY” light comes on. Thereafter if the
system malfunctions, the light comes on
again.
When the “ABS” warning light is on (and
the brake system warning light is on), the
anti −lock brake system does not operate,
but the brake system still operates con-
ventionally.
If any of the following conditions
occurs, this indicates a malfunction
somewhere in the parts monitored by
the warning light system. Contact your
Toyota dealer as soon as possible so
service the vehicle.
The light does not come on when the
“IG −ON” mode is enabled, or the light
remains on after the “READY” light
comes on.
The light comes on while you are driv-
ing.
A warning light turning on briefly during
operation does not indicate a problem.

135
(a) Charging System Warning Light
When there are problems in the charging
system while the hybrid system is running,
the warning light comes on.
NOTICE
When the charging system warning
light comes on while the hybrid sys-
tem is running, malfunctions may
have occurred. If the warning light
comes on, immediately stop the ve-
hicle in a safe place and contact your
Toyota dealer.
(b) Low Engine Oil Pressure Warning Light
This light warns that the engine oil pres-
sure is too low.
If it stays on while you are driving, pull
off the road to a safe place and stop the
engine immediately. Call a Toyota dealer
or qualified repair shop for assistance.
The light may come on when the oil level
is extremely low. It is not designed to
indicate low oil level, and the oil level
must be checked using the level dipstick.
NOTICE
Do not drive the vehicle with the
warning light on—even for one block.
It may ruin the engine.
(c) High Coolant Temperature Warning Light
The light operates to warn that the hybrid
system is almost over heating.
If it comes on while you are driving, stop
the vehicle and check your hybrid system.
For detailed instructions, see “If your ve-
hicle overheats” on page 364.
Your vehicle may overheat during severe
operating conditions, such as:
Driving up a long hill on a hot day.
Reducing speed or stopping after high
speed driving.
NOTICE
 Do not remove the thermostat in
the cooling system as this may
cause the hybrid system to over-
heat. The thermostat is designed to
control the flow of coolant to keep
the temperature of the hybrid sys-
tem within the specified operating
range.
 Continued driving with the light on
could result in the overheating of
hybrid system.

323
30p001d
The threeway catalytic converters are
emission control devices installed in
the exhaust system.
Its purpose is to reduce pollutants in the
exhaust gas.
CAUTION
Keep people and combustible mate-
rials away from the exhaust pipe
while the engine is running. The
exhaust gas is very hot.
Do not drive, idle or park your ve-
hicle over anything that might burn
easily such as grass, leaves, paper
or rags.
NOTICE
A large amount of unburned gases
flowing into the threeway catalytic
converter may cause it to overheat
and create a fire hazard. To prevent
this and other damage, observe the
following precautions:
Use only unleaded gasoline.
 Do not drive with an extremely low
fuel level; running out of fuel could
cause the engine to misfire, creat-
ing an excessive load on the three
way catalytic converter.
 Do not turn off the ignition while
the vehicle is moving.
 Keep your engine in good running
order. Malfunctions in the engine
electrical system, electronic ignition
system/distributor ignition system
or fuel system could cause an ex-
tremely high temperature.
 If the engine becomes difficult to
start or stalls frequently, take your
vehicle in for a checkup as soon
as possible. Remember, your Toyota
dealer knows your vehicle and its
threeway catalytic converter sys-
tem best.
To ensure that the threeway cata-
lytic converter and the entire emis-
sion control system operate proper-
ly, your vehicle must receive the
periodic inspections required by the
Toyota Maintenance Schedule. For
scheduled maintenance information,
refer to the “Scheduled Maintenance
Guide” or “Owner ’s Manual Supple-
ment”.
Threeway catalytic converters

324
CAUTION
Avoid inhaling the engine exhaust.
It contains carbon monoxide, which
is a colorless and odorless gas. It
can cause unconsciousness or even
death.
Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.
Do not run the hybrid system in a
garage or enclosed area except for
the time needed to drive the vehicle
in or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the hybrid sys-
tem running. If it is unavoidable,
however, do so only in an uncon-
fined area and adjust the heating or
cooling system to force outside air
into the vehicle.
Keep the back door closed while
driving. An open or unsealed back
door may cause exhaust gases to
be drawn into the vehicle.
To allow proper operation of your
vehicle’s ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.
If you smell exhaust fumes in the
vehicle, open the windows and
close the back door to ensure
plenty of fresh air enters the ve-
hicle. If you can smell exhaust
fumes even though there are no
other vehicles in the surrounding
area, have your vehicle checked by
your Toyota dealer. Continued in-
halation of exhaust fumes can lead
to death by gas poisoning.
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of
lubricating and cooling the inside of the
engine, and plays a major role in main-
taining the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are as
follows.
Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil
is left on the cylinder wall when a
piston moves downwards in the cylin-
der. High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall
is burned by the high temperature com-
bustion gases during the combustion
process.
Engine exhaust cautionsFacts about engine oil
consumption

325

Oil is also used to lubricate the stems
of the intake valves. Some of this oil
is sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-
perature exhaust gases also burn the
oil used to lubricate the exhaust valve
stems.
The amount of engine oil consumed de-
pends on the viscosity of the oil, the
quality of the oil and the conditions the
vehicle is driven under.
More oil is consumed by high −speed driv-
ing and frequent acceleration and decel-
eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
Oil consumption: Max. 1.0 L per 1000
km (1.1 qt./600 miles, 0.9 Imp.qt./600
miles)
When judging the amount of oil con-
sumption, note that the oil may become
diluted and make it difficult to judge
the true level accurately. As an example, if a vehicle is used for
repeated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more. This
is because the oil is gradually becoming
diluted with fuel or moisture, making it
appear that the oil level has not changed.
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making it
appear that oil is excessively consumed
after driving at high speeds.
IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in prop-
er vehicle maintenance is to keep the en-
gine oil at the optimum level so that oil
function will not be impaired. Therefore, it
is essential that the oil level be checked
regularly. Toyota recommends that the oil
level be checked every time you refuel
the vehicle.
NOTICE
Failure to check the oil level regularly
could lead to serious engine trouble
due to insufficient oil.
For detailed information on oil level check,
see “Checking the engine oil level” on
page 404.

326
30p103
Electric water pumpCoolant heat storage
tank
Coolant flow control
valve
The coolant heat storage tank system
stores hot coolant and feeds it via the
electric water pump automatically to warm
the engine as required. This system helps
generate clean emissions. To confirm the
coolant heat storage system check, the
pump may operate automatically with the
vehicle stopped (in the “OFF” mode).
Although the pump may operate and
cause noise while the vehicle is stopped,
this does not indicate a malfunction.
CAUTION
The coolant in this tank is hot even
if the engine and radiator are cold.
For replacement of the coolant,
contact your Toyota dealer.
Do not touch bolts (9 pieces)
painted in yellow.
In case the bolts are loosened,
there is a risk of hot coolant com-
ing out from inside the tank.
When this has any malfunction, the
surface of this tank gets hot. To
prevent burning yourself, do not
touch the tank.
INFORMATION
In such cases as the time of engine
starting and a short trip after the
engine is stopped, the electric water
pump will work for a moment, but
this is no problem.
This is for the preparation for good
emission.
Your engine is fitted with iridiumtipped
spark plugs.
NOTICE
Use only iridiumtipped spark plugs.
Do not adjust gaps for engine perfor-
mance or smooth drivability.
Coolant heat storage system Iridiumtipped spark plugs

350
1. Check the area around the vehicle be-fore entering it.
2. Adjust seat position, seatback angle, head restraint height and steering
wheel angle.
3. Adjust the inside and outside rear view mirrors.
4. Lock all doors.
5. Fasten seat belts.
When you get in the vehicle, check
whether the “READY” light is on or
not.
CAUTION
Your vehicle does not produce any
noise or vibration when the vehicle is
ready to be driven with the “READY”
light on. Move your foot carefully
from the brake pedal to the accelera-
tion pedal when driving.
1. Apply the parking brake firmly.
2. Turn off unnecessary lights and acces- sories.
3. Depress the brake pedal and hold it to the floor until driving off.
40p102b
Before starting the hybrid system, be sure
to follow the instructions in “(a) Before
starting the hybrid system”.
Normal starting procedure
Carry the key and press the “POWER”
switch briefly and firmly with the brake
pedal depressed. The “READY” light starts
blinking. After a few seconds, the blinking
“READY” light remains on and two beeps
sound. (If the ambient temperature is low,
such as during winter driving conditions,
it may take time until the “READY” light
is on.)
The engine may not start even with the
“READY” light on.
Before starting the hybrid
system How to start the hybrid
system— (a) Before starting
the hybrid system
( b ) Tu rn in g on th e hyb rid
system (Using the smart
function—on some models)

354
CAUTION
Sudden braking, acceleration and
steering when driving on a slippery
road surface may cause tire slip-
page and reduce your ability to
control the vehicle, resulting in an
accident.
Sudden changes in engine speed,
such as sudden engine braking,
may cause the vehicle to skid, re-
sulting in an accident.
After driving through a puddle,
lightly depress the brake pedal to
make sure that the brakes are func-
tioning properly. Wet brake pads
may prevent the brakes from func-
tioning properly. If the brakes on
only one side are wet and not func-
tioning properly, steering control
may be affected, resulting in an ac-
cident.
When encountering flooded roads
Do not drive on a road that has flooded
after heavy rain etc. Doing so may cause
serious damage to the vehicle.
NOTICE
Driving on a flooded road may cause
the engine to stall as well as cause
serious vehicle malfunctions such as
shorts in electrical components and
engine damage from water immersion.
In the event that you drive on a
flooded road and the vehicle is
flooded, be sure to have your Toyota
dealer check brake function, changes
in quantity and quality of engine oil,
transaxle fluid for the hybrid system,
etc. and lubricant condition for the
bearings and suspension joints (where
possible) and the function of all joints
and bearings.
Make sure you have a proper freeze
protection for engine coolant.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based non−silicate, non −amine, non− nitrite,
and non− borate coolant with long −life
hybrid organic acid technology. (Coolant
with long −life hybrid organic acid
technology is a combination of low
phosphates and organic acids.)
See “Checking the coolant level” on page
406 for details of coolant type selection.
For the U.S.A.—“Toyota Super Long Life
Coolant” is a mixture of 50% coolant and
50% deionized water. This coolant pro-
vides protection down to about −35 \bC
( − 31 \bF).
For Canada—“Toyota Super Long Life
Coolant” is a mixture of 55% coolant and
45% deionized water. This coolant pro-
vides protection down to about −42 \bC
( − 44 \bF).
NOTICE
Do not use plain water alone.
Winter driving tips

355
Check the condition of the 12 volt bat-
tery and cables.
Cold temperatures reduce the capacity of
any 12 volt battery, so it must be in top
shape to provide enough power for winter
starting. Section 8−3 tells you how to
visually inspect the 12 volt battery. Your
Toyota dealer will be pleased to check the
level of charge.
Make sure the engine oil viscosity is
suitable for the cold weather.
See page 405 for recommended viscosity.
Leaving a heavy summer oil in your ve-
hicle during winter months may cause
harder starting. If you are not sure about
which oil to use, call your Toyota deal-
er—they will be pleased to help.
Keep the door locks from freezing.
Squirt lock de −icer or glycerine into the
locks to keep them from freezing.
Use a washer fluid containing an anti
freeze solution.
This product is available at your Toyota
dealer and most auto parts stores. Follow
the manufacturer ’s directions for how
much to mix with water.NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Do not use your parking brake when
there is a possibility it could freeze.
When parking, push the “P” position
switch and block the rear wheels. Do not
use the parking brake, for snow or water
accumulated in and around the parking
brake mechanism may freeze, making it
hard to release.
Keep ice and snow from accumulating
under the fenders.
Ice and snow built up under your fenders
can make steering difficult. During extreme
winter driving, stop and check under the
fenders occasionally.
Depending on where you are driving,
we recommend you carry some emer-
gency equipment.
Some of the things you might put in the
vehicle are tire chains, window scraper,
bag of sand or salt, flares, small shovel,
jumper cables, etc.40p050b
Your vehicle is not designed to be
dinghy towed (with four wheels on the
ground) behind a motorhome.
NOTICE
Do not tow your vehicle with four
wheels on the ground. This may cause
serious damage to your vehicle.
Dinghy towing

360
Before making these checks, make sure
you have followed the correct starting
procedure given in “How to start the
hybrid system” on page 350 and that you
have sufficient fuel. Also check whether
the other keys will start the hybrid
system. If they work, your key may be
broken. Have the key checked at your
Toyota dealer. If none of your keys work,
there may be a malfunction in the hybrid
vehicle immobilizer system. Call your
Toyota dealer. (See “Keys” on page 20.)
If the instrument cluster dims or the
instrument cluster display turns off
with the hybrid system on—1. Check that the 12 volt battery terminals are tight and clean.
2. If the 12 volt battery terminals are O.K., the 12 volt battery is discharged.
You may try jump starting. See “(b)
Jump starting” for further instructions.
NOTICE
Hybrid vehicles cannot be push
started.
If the instrument cluster is shown in
appropriate brightness when the hybrid
system is in the “IGON” mode—
The hybrid vehicle system is suspected to
be faulty. Contact your Toyota dealer. If the 12 volt battery is discharged, the
hybrid system can be started by jump
starting. Depending on the vehicle con-
dition, the engine may not start.
To avoid serious personal injury and
damage to your vehicle which might re-
sult from battery explosion, acid burns,
electrical burns, or damaged electronic
components, these instructions must be
followed precisely.
If the 12 volt battery is discharged, you
cannot access to the 12 volt battery in the
luggage compartment because the back
door cannot be opened. Use the exclusive
jump starting terminal in the engine
compartment. For details, see “JUMP
STARTING PROCEDURE” on page 361.
NOTICE
If the 12 volt battery is discharged
with the transaxle in “P”, your vehicle
cannot be moved unless the front
wheels are raised. This is because the
front wheels are locked by means of
the parking lock mechanism.
If you are unsure about how to follow this
procedure, we strongly recommend that
you seek the help of a competent qualified
technician or towing service.
If your vehicle will not start—
(a) Simple checks
(b) Jump starting