engine TOYOTA PRIUS 2008 2.G Workshop Manual

5
When trouble arises
457
5-2. Steps to take in an emergency
PRIUS_U_(L/O_0802)
Add coolant if required.
Water can be used in an emer-
gency measure if coolant is
unavailable. (
P. 467)
Have the vehicle checked at your nearest Toyota dealer as soon as
possible.
ITY52P019
STEP6
■Overheating
In the following situations, your vehicle may be overheating.
● High coolant temperature warning light is displayed on the touch screen.
● Steam is coming from under the hood.
CAUTION
■To prevent an accident or injury when inspecting under the hood of
your vehicle
● Keep hands and clothing away from the fan and engine drive belt while the
engine is running.
● Do not loosen the radiator cap while the engine and radiator are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.

458 5-2. Steps to take in an emergency
PRIUS_U_(L/O_0802)
NOTICE
■When adding engine coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot engine too
quickly can cause damage to the hybrid system.

463
6-1. Specifications
6
Vehicle specifications
PRIUS_U_(L/O_0802)
Vehicle identification
The vehicle identificati on number (VIN) is the legal identifier for your
vehicle. This is the primary identification number for your Toyota. It is
used in registering the ownership of your vehicle.
This number is stamped on the
top left of the instrument panel.
This number is also on the Certi-
fication Label.
The engine number and traction
motor number are stamped on
the engine block as shown.Gasoline engine number
Electric motor (traction motor)
number
ITY61P001
ITY61P002
ITY61P003

464 6-1. Specifications
PRIUS_U_(L/O_0802)
Engine
Fuel
Model1NZ-FXE
Type4-cylinder in line, 4-cycle, gasoline
Bore and stroke 2.95  3.33 in. (75.0  84.7 mm)
Displacement91.4 cu. in. (1497 cm3)
Drive belt tension 44 - 88 lbf(196 - 392 N, 20 - 40 kgf)*
*: Drive belt tension measured with Boroughs
drive belt tension gauge No. BT-33-73F (used
belt)
Valve clearance
(engine cold)
Intake
Exhaust
0.007 - 0.009 in. (0.17 - 0.23 mm)
0.011 - 0.013 in. (0.27 - 0.33 mm)
Fuel typeUnleaded gasoline only
Octane Rating
87 (Research Octane Number 91) or higher
Fuel tank capacity 11.9 gal. (45 L, 9.9 lmp.gal.)
Idler assembly
Crankshaft Water pump

466 6-1. Specifications
PRIUS_U_(L/O_0802)
Lubrication system
*:5W-30 is an oil that provides optimal levels of fuel efficiency.
Oil viscosity:
● The 5W portion of the oil viscosity rating indicates the characteristic
of the oil which allows cold startab ility. Oils with a lower value before
the W allow for easier starting of the engine in cold weather.
● The 30 in 5W-30 indicates the oil viscosity when the oil is as its oper-
ating temperature. An oil with a higher viscosity may be better suited
if the vehicle is operated at high speeds, or under extreme load con-
dition.
Oil capacity
(drain and refill)
with filter
without filter 3.9 qt. (3.7 L, 3.3 lmp.qt.)
3.6 qt. (3.4 L, 3.0 lmp.qt.)
Oil grade
ILSAC multigrade engine oil
Recommended oil
viscosityUse Toyota approved “Toyota Genuine Motor Oil” or
equivalent to satisfy the grade and viscosity shown
below.
Outside temperature

467
6-1. Specifications
6
Vehicle specifications
PRIUS_U_(L/O_0802)
Cooling system
Ignition system
Capacity
Gasoline engine
Power control unit
9.0 qt. (8.6 L, 7.5 lmp.qt.)
2.9 qt. (2.7 L, 2.4 lmp.qt.)
Coolant typeUse either of the following:
• “Toyota Super Long Life Coolant”
• Similar high-quality ethylene glycol-based non-silicate, non-amine, non-nitrite, and non-borate
coolant with long-life organic acid technology
Do not use plain water alone.
Spark plug
Make DENSO NGK SK16R11
IFR5A11
Gap
0.043 in. (1.1 mm)
NOTICE
■Iridium-tipped spark plugs
Use only iridium-tipped spark plugs. Do not adjust gap when tuning engine.

468 6-1. Specifications
PRIUS_U_(L/O_0802)
Electrical system
Transmission
12 volt battery
Open voltage at
68F (20 C): 12.6 
12.8V Fully charged
12.2  12.4V Half charged
11 . 5  11.9V Discharged
(Voltage is checked 20 minutes after
the engine and all lights are turned
off.)
Charging rates 3.5A max.
Fluid capacity
Drain and refill3.8 qt. (3.6 L, 3.2 lmp.qt.)
Fluid type Toyota Genuine ATF WS
NOTICE
■Transmission fluid type
Using transmission fluid other than “Toyota Genuine ATF WS” may cause
deterioration in shift quality, locking up of your transmission accompanied by
vibration, and ultimately damage the transmission of your vehicle.

469
6-1. Specifications
6
Vehicle specifications
PRIUS_U_(L/O_0802)
Brakes
*1: Minimum pedal clearance when depressed with a force of 44 lbf (196 N,
20.0 kgf) while the engine is running.
*2: Parking brake pedal travel when depressed with a force of 66.0 lbf (294 N,33.0 kgf).
Pedal clearance *13.98 in. (101.0 mm) Min.
Pedal free play Less than 0.04 - 0.24 in. (1.0 - 6.0 mm)
Brake pad wear limit 0.04 in. (1.0 mm)
Parking brake pedal
travel
*26  9 clicks
Parking brake lining wear
limit 0.04 in. (1.0 mm)
Fluid type
SAE J1703 or FMVSS No. 116 DOT 3

472
6-1. Specifications
PRIUS_U_(L/O_0802)
Fuel infor mation
■Fuel tank opening fo r unleaded gasoline
To help prevent incorrect fueling, your Toyota has a fuel tank opening that
only accommodates the special nozzle on unleaded fuel pumps.
■ If your engine knocks
● Consult your Toyota dealer.
● You may occasionally notice light knocking for a short time while acceler-
ating or driving uphill. This is normal and there is no need for concern.
■ Gasoline quality
In very few cases, driveability problems may be caused by the brand of gas-
oline you are using. If driveability problems persist, try changing the brand of
gasoline. If this does not correct the problem, consult your Toyota dealer.
■ Gasoline quality standards
● Automotive manufacturers in the US, Europe and Japan have developed
a specification for fuel quality called World-Wide Fuel Charter (WWFC)
that is expected to be applied worldwide.
● The WWFC consists of four categories that are based on required emis-
sion levels. In the US, category 4 has been adopted.
● The WWFC improves air quality by lowering emissions in vehicle fleets,
and customer satisfaction through better performance.
■ Toyota recommends the use of gaso line containing detergent additives
● Toyota recommends the use of gasoline that contains detergent additives
to avoid build-up of engine deposits.
● All gasoline sold in the US contains detergent additives to clean and/or
keep clean intake systems.
Your vehicle must use only unleaded gasoline.
Unleaded gasoline with an Octa ne Rating 87 (Research Octane Num-
ber 91) or higher required for optimum engine performance.
At minimum, the gasoline you us e should meet the specifications
of ASTM D4814 in the U.S.A. and CGSB3.5-M93 in Canada.

474 6-1. Specifications
PRIUS_U_(L/O_0802)
NOTICE
■Notice on gasoline quality
● Do not use leaded gasoline.
Leaded gasoline can cause damage to your vehicle’s three-way catalytic
converters causing the emission control system to malfunction.
● Do not use gasohol other than that stated here.
Other gasohol may cause fuel system damage or vehicle performance
problems.
● Using unleaded gasoline with an octane number or rating lower than that
stated here will cause persistent heavy knocking.
At worst, this will lead to engine damage.
■ Fuel-related p oor driveability
If after using a different type of fuel, poor driveability is encountered (poor
hot starting, vaporization, engine knocking, etc.), discontinue the use of that
type of fuel.
■ When refueling with gasohole
Take care not to spill gasohol. It can damage your vehicle’s paint.