engine TOYOTA PRIUS PLUG-IN 2014 Repair Manual

473
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47856U_(U)
4
Maintenance and care
CAUTION
■When adding washer fluid
Do not add washer fluid when the hybrid system is hot or operating as
washer fluid contains alcohol and may catch fire if spilled on the engine etc.
NOTICE
■Do not use any fluid other than washer fluid
Do not use soapy water or engine antifreeze instead of washer fluid.
Doing so may cause streaking on the vehicle’s painted surfaces.
■Diluting washer fluid
Dilute washer fluid with water as necessary.
Refer to the freezing temperatures listed on the label of the washer fluid bot-
tle.

498
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47856U_(U)
Checking and replacing fuses
If any of the electrical components do not operate, a fuse may have
blown. If this happens, check and replace the fuses as necessary.
Turn the “POWER” switch off.
Ve h i c l e s w i t h S o l a r Ve n t i l a t i o n S ystem: Turn the Solar Ventilation
System off and make sure not to operate the Remote Air Condi-
tioning System.
Open the fuse box cover.
Engine compartment
Push the tab in and lift the lid
off.
When closing, first hook the lid
onto the two rear tabs.
Left side instrument panel
Remove the lid.
After a system failure, see “Fuse layout and amperage rat-
ings” (→P. 5 0 1 ) f o r d e t a i l s a b o u t w h i c h f u s e t o c h e c k .
STEP 1
STEP 2
ITO43P127
STEP 3

501
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47856U_(U)
4
Maintenance and care
Fuse layout and amperage ratings
■Engine compartment
FUSEAmpereCircuit
1HTR 50A Air conditioning system
2RDI 30A Electric cooling fans
3CDS 30A Electric cooling fans
4FUEL OPN 7.5A Fuel filler door opener
5S-HORN 10A No circuit
6ENG W/P 30A Cooling system
7ABS MAIN
NO.27.5A Anti-lock brake system
8H-LP CLN 30A Headlight cleaner
9P-CON MTR 30AP position control system, trans-
mission
10 AMP NO.1 30A Audio system

534
5-1. Essential information
PRIUS PHV_OM_OM47856U_(U)
If you think something is wrong
If you notice any of the following symptoms, your vehicle probably
needs adjustment or repair. Contact your Toyota dealer as soon as
possible.
■Visible symptoms
●Fluid leaks under the vehicle
(Water dripping from the air conditioning after use is normal.)
●Flat-looking tires or uneven tire wear
●High engine coolant temperature warning light flashes or
comes on
■Audible symptoms
●Changes in exhaust sound
●Excessive tire squeal when cornering
●St rang e noises re la te d to the suspension system
●Pinging or other noises related to the hybrid system
■Operational symptoms
●Engine missing, stumbling or running roughly
●Appreciable loss of power
●Ve h i c l e p u l l s h e a v i l y t o o n e s i d e w h e n b r a k i n g
●Ve h i c l e p u l l s h e a v i l y t o o n e s i d e w h e n d r i v i n g o n a l e v e l r o a d
●Loss of brake effectiveness, spongy feeling, pedal almost
touches the floor

536
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47856U_(U)
Stop the vehicle immediately.
The following warning indicates the possibility of damage to the vehi-
cle that may lead to an accident. Immediately stop the vehicle in a
safe place and contact your Toyota dealer.
Warning lightWarning light/Details
Charging system warning light
Indicates a malfunction in the vehicle’s charging system
High coolant temperature warning light
Indicates that the coolant temperature is too high
Changes from a flashing to a solid light when the engine
coolant temperature increases.

5
When trouble arises
537
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47856U_(U)
Have the vehicle inspected by your Toyota dealer immediately.
Failure to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by your Toyota dealer immediately.
Warning lightWarning light/Details
(U.S.A.)
(Canada)
Malfunction indicator lamp
Indicates a malfunction in:
•The hybrid system;
•The electronic engine control system; or
•The electronic throttle control system
SRS warning light
Indicates a malfunction in:
•The SRS airbag system;
•The front passenger occupant classification system; or
•The seat belt pretensioner system
(U.S.A.)
(Canada)
ABS warning light
Indicates a malfunction in:
•The ABS; or
•The brake assist system
Electric power steering system warning light (warn-
ing buzzer)
Indicates a malfunction in the EPS system

5
When trouble arises
549
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47856U_(U)
Stop the vehicle immediately.
A buzzer sounds and a warning message is shown on the multi-infor-
mation display. The following warnings indicate the possibility of dam-
age to the vehicle that may lead to an accident. Immediately stop the
vehicle in a safe place and contact your Toyota dealer.
Warning messageDetails
(U.S.A.)
(Canada)
Indicates an abnormal engine oil pressure.
The warning light may turn on if the engine oil pres-
sure is too low.
Indicates a malfunction in the hybrid system.

564
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47856U_(U)
Interior
buzzer
Exterior
buzzerWarning messageDetailsCorrection
procedure
Once⎯
(Flashes)
The elec-
tronic key
does not
operate
properly.
→P. 5 9 4
⎯⎯
Power
was
turned off
due to
the auto-
matic
power off
function.
Next time when
starting the
hybrid system,
increase the
engine speed
slightly and
maintain that
level for approxi-
mately 5 min-
utes to charge
the battery.
NOTICE
■While the engine oil level warning is displayed
Continued engine operation with low engine oil will damage the engine.
■Engine oil maintenance message
The warning message is based on the projected driving range after engine
oil maintenance message is reset.
The system does not monitor the purity of the engine oil.

5
When trouble arises
599
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47856U_(U)
Star t th e en gine o f the se co nd vehicle. In cre ase th e e ngine
speed slightly and maintain at that level for approximately
5minutes to charge the battery of your vehicle.
Maintain the engine speed of the second vehicle and start
the hybrid system of your vehicle by turning the “POWER”
switch to ON mode.
Make sure the “READY” indicator comes on. If the indicator
light does not come on, contact your Toyota dealer.
Once the hybrid system has started, remove the jumper
cables in the exact reverse order from which they were con-
nected.
Close the exclusive jump starting terminal cover, and rein-
stall the fuse box cover to its original position.
When installing, first hook the fuse box cover onto the two rear
tabs.
Once the hybrid system starts, have the vehicle inspected at
your Toyota dealer as soon as possible.
STEP 4
STEP 5
STEP 6
STEP7
STEP8

5
When trouble arises
607
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47856U_(U)
CAUTION
■To p r e v e n t a n a c c i d e n t o r i n j u r y w hen inspecting under the hood of
your vehicle
●If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injuries such as burns.
●After the hybrid system has been turned off, check that the indicator on the
“POWER” switch and the “READY” indicator are off.
When the hybrid system is operating, the gasoline engine may automati-
cally start, or the cooling fans may suddenly operate even if the gasoline
engine stops. Do not touch or approach rotating parts such as the fans,
which may lead to fingers or clothing (especially a tie, a scarf or a muffler)
getting caught, resulting in serious injury.
●Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.
NOTICE
■When adding engine/power control unit coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot hybrid sys-
tem too quickly can cause damage to the hybrid system.
■To p r e v e n t d a m a g e t o t h e c o o l i n g s y s t e m
Observe the following precautions:
●Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.).
●Do not use any coolant additives.