engine TOYOTA PRIUS PLUS 2019 Workshop Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2019, Model line: PRIUS PLUS, Model: TOYOTA PRIUS PLUS 2019Pages: 568, PDF Size: 73.58 MB
Page 463 of 568

4637-2. Steps to take in an emergency
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When trouble arises
(If equipped)
Dirt, rain, condensation, ice, snow, etc., are pres-
ent on the windshield in front of the camera sen-
sor.
The following systems will be temporarily unus-
able.
• PCS (Pre-Crash Safety system)
• LDA (Lane Departure Alert with steering con-
trol) system
• Dynamic radar cruise control
• RSA (Road Sign Assist)
• Automatic High Beam
Turn the system off, remove any dirt, rain,
condensation, ice, snow, etc., from the
windshield, and then turn the system back
on.
(If equipped)
Indicates a malfunction in the pre-crash safety
system
A buzzer also sounds.
Have the vehicle inspected by any autho-
rized Toyota retailer or Toyota authorized
repairer, or any reliable repairer immedi-
ately.
Indicates an engine oil pressure malfunction
A buzzer also sounds.
Immediately stop the vehicle in a safe place
and contact any authorized Toyota retailer
or Toyota authorized repairer, or any reli-
able repairer.
Indicates a malfunction in the Drive-Start Control
system
A buzzer also sounds.
Have the vehicle inspected by any autho-
rized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.
Indicates a malfunction in the brake override sys-
tem
A buzzer also sounds.
Have the vehicle inspected by any autho-
rized Toyota retailer or Toyota authorized
repairer, or any reliable repairer immedi-
ately.
Warning messageDetails/Actions
(Yellow)
Page 490 of 568

4907-2. Steps to take in an emergency
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WARNING
■When using the compact spare tire
● Remember that the spare tire provided is specifically designed for use with
your vehicle. Do not use your spare tire on another vehicle.
● Do not use more than one compact spare tire simultaneously.
● Replace the spare tire with a standard tire as soon as possible.
● Avoid sudden acceleration, abrupt steering, sudden braking and shifting
operations that cause sudden engine braking.
■ When the compact spare tire is attached
The vehicle speed may not be correctly detected, and the following systems
may not operate correctly:
■ Speed limit when using the compact spare tire
Do not drive at speeds in excess of 80 km/h (50 mph) when a compact
spare tire is installed on the vehicle.
The compact spare tire is not designed for driving at high speeds. Failure to
observe this precaution may lead to an accident causing death or serious
injury.
■ After using the tools and jack
Before driving, make sure all the tools and jack are securely in place in their
storage location to reduce the possibility of personal injury during a collision
or sudden braking.
• ABS & Brake assist
• VSC
•TRC
•Cruise control*
• Dynamic radar cruise control*
• PCS (Pre-Crash Safety system)*
• EPS
*: If equipped
• Rear view monitor system*
• IPA (Intelligent Parking Assist)*
• LDA (Lane Departure Alert with
steering control)*
• Navigation system*
• Automatic High beam*
Page 515 of 568

5157-2. Steps to take in an emergency
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When trouble arises
Start the engine of the second vehicle. Increase the engine speed
slightly and maintain at that level for approximately 5 minutes to
recharge the 12-volt battery of your vehicle.
Maintain the engine speed of the second vehicle and start the
hybrid system of your vehicle by turning the power switch to ON
mode.
Make sure the “READY” indicator comes on. If the indicator light
does not come on, contact any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
Once the hybrid system has started, remove the jumper cables in
the exact reverse order from which they were connected.
Close the exclusive jump starting terminal cover, and reinstall the
fuse box cover to its original position.
When installing, first hook the fuse box cover onto the two rear tabs.
Once the hybrid system starts, have the vehicle inspected at any
authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer as soon as possible.
■ Starting the hybrid system when the 12-volt battery is discharged
The hybrid system cannot be started by push-starting.
■ To prevent 12-volt battery discharge
● Turn off the headlights and the audio system while the hybrid system is off.
● Turn off any unnecessary electrical components when the vehicle is running
at a low speed for an extended period, such as in heavy traffic.
■ When the 12-volt battery is removed or discharged
● In some cases, it may not be possible to unlock the doors using the smart
entry & start system when the 12-volt battery is discharged. Use the wire-
less remote control or the mechanical key to lock or unlock the doors.
● The hybrid system may not start on the first attempt after the 12-volt battery
has recharged but will start normally after the second attempt. This is not a
malfunction.
● The power switch mode is memorized by the vehicle. When the 12-volt bat-
tery is reconnected, the system will return to the mode it was in before the
12-volt battery was discharged. Before disconnecting the 12-volt battery,
turn the power switch off. If you are unsure what mode the power switch was
in before the 12-volt battery discharged, be especially careful when recon-
necting the 12-volt battery.
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6
7
8
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Page 521 of 568

5217-2. Steps to take in an emergency
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When trouble arises
After stopping the hybrid system and waiting for 5 minutes or
more, start the hybrid system and check for the instrument clus-
ter or multi-information display.
If the hybrid system overheat warning light does not turn off or
the message does not disappear:
Stop the hybrid system and contact any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer.
If the hybrid system overheat warning light does not come on or
the message is not displayed:
The hybrid system temperature has dropped and the vehicle may
be driven normally.
However, if the warning light comes on again frequently or the message
appears again frequently, contact any authorized Toyota retailer or
Toyota authorized repairer, or any reliable repairer.
WARNING
■ When inspecting under the hood of your vehicle
Observe the following precautions.
Failure to do so may result in serious injury such as burns.
● If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot.
● After the hybrid system has been turned off, check that the indicator on the
power switch and the “READY” indicator are off.
When the hybrid system is operating, the gasoline engine may automati-
cally start, or the cooling fan may suddenly operate even if the gasoline
engine stops. Do not touch or approach rotating parts such as the fan,
which may lead to fingers or clothing (especially a tie, a scarf or a muffler)
getting caught, resulting in serious injury.
● Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
High temperature steam or coolant could spray out.
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Page 522 of 568

5227-2. Steps to take in an emergency
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NOTICE
■When adding engine/power control unit coolant
Add coolant slowly after the hybrid system has cooled down sufficiently.
Adding cool coolant to a hot hybrid system too quickly can cause damage to
the hybrid system.
■ To prevent damage to the cooling system
Observe the following precautions:
● Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.).
● Do not use any coolant additive.
Page 528 of 568

5288-1. Specifications
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Engine number
The engine number is stamped
on the engine block as shown.
Engine
Model2ZR-FXE
Ty p e4-cylinder in line, 4-cycle, gasoline
Bore and stroke80.5 88.3 mm (3.17 3.48 in.)
Displacement1798 cm3 (109.7 cu.in.)
Valve clearanceAutomatic adjustment
Fuel
Fuel type
When you find these types of fuel label at
the gas station, use only the fuel with one of
the following labels.
EU area
Unleaded gasoline conforming to European
standard EN228 only
Except EU area
Unleaded gasoline only
Research Octane Number95 or higher
Fuel tank capacity
(Reference)45 L (11.9 gal., 9.9 lmp.gal.)
Page 529 of 568

5298-1. Specifications
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Vehicle specifications
*: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up the engine and turn off the hybrid system, wait
more than 5 minutes, and check the oil level on the dipstick.
Electric motor (traction motor)
Ty p ePermanent magnet synchronous motor
Maximum output60 kW
Maximum torque207 N•m (21.1 kgf•m, 153 ft•lbf)
Hybrid battery (traction battery)
Ty p eLithium-ion battery
Voltage3.6 V/cell
Capacity5 Ah
Quantity56 cells
Nominal voltage201.6 V
Lubrication system
Oil capacity
(Drain and refill
reference
*)
With filter
Without filter4.2 L (4.4 qt., 3.7 Imp.qt.)
3.9 L (4.1 qt., 3.4 Imp.qt.)
Page 530 of 568

5308-1. Specifications
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Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Toyota
recommends the use of approved “Toyota Genuine Motor Oil”.
Another motor oil of matching quality can also be used.
Oil grade:
0W-20, 5W-30 and 10W-30:
API grade SL “Energy-Conserving”, SM “Energy-Conserving”, SN
“Resource-Conserving” or SN PLUS “Resource-Conserving”; or
ILSAC multigrade engine oil
15W-40:
API grade SL, SM, SN or SN PLUS multigrade engine oil
Recommended viscosity (SAE):
SAE 0W-20 is filled into your
Toyota vehicle at manufactur-
ing, and the best choice for
good fuel economy and good
starting in cold weather.
If SAE 0W-20 oil is not avail-
able, SAE 5W-30 oil may be
used. However, it should be
replaced with SAE 0W-20 at the
next oil change.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 0W-20 or 5W-
30 engine oil is recommended.
Temperature range anticipated
before next oil changePreferred
Page 531 of 568

5318-1. Specifications
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Vehicle specifications
Oil viscosity (0W-20 is explained here as an example):
• The 0W in 0W-20 indicates the characteristic of the oil which
allows cold startability. Oils with a lower value before the W allow
for easier starting of the engine in cold weather.
• The 20 in 0W-20 indicates the viscosity characteristic of the oil
when the oil is at high temperature. An oil with a higher viscosity
(one with a higher value) may be better suited if the vehicle is
operated at high speeds, or under extreme load conditions.
How to read oil container labels:
Either or both API registered marks are added to some oil contain-
ers to help you select the oil you should use.
API Service Symbol
Top portion: “API SERVICE SN”
means the oil quality designa-
tion by American Petroleum Ins-
titute (API).
Center portion: “SAE 0W-20”
means the SAE viscosity grade.
Lower portion: “Resource-
Conserving” means that the oil
has fuel-saving and environ-
mental protection capabilities.
ILSAC Certification Mark
The International Lubricant Specification Advisory Committee (ILSAC)
Certification Mark is displayed on the front of the container.
1
2
Page 532 of 568

5328-1. Specifications
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Cooling system
Capacity
Gasoline
engine
Without an exhaust heat recirculator sys-
tem
6.5 L (6.9 qt., 5.7 Imp.qt.)
With an exhaust heat recirculator system
6.9 L (7.3 qt., 6.1 Imp.qt.)
Power
control unit2.7 L (2.9 qt., 2.4 Imp.qt.)
Coolant type
Use either of the following:
• “Toyota Super Long Life Coolant”
• Similar high-quality ethylene glycol-
based non-silicate, non-amine, non-
nitrite, and non-borate coolant with
long-life hybrid organic acid technology
Do not use plain water alone.
Ignition system (spark plug)
MakeDENSO SC20HR11 or SC16HR11
Gap1.1 mm (0.043 in.)
NOTICE
■ Iridium-tipped spark plugs
Use only iridium-tipped spark plugs. Do not adjust the spark plug gap.