engine TOYOTA PROACE 2021 Manual Online

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WARNI NG
Only use products recommended by TOYOTA or products of equivalent quality and specification.In order to optimise the operation of components as important as those in the braking system, TOYOTA selects and offers very specific products.
12 V battery
The battery does not require any maintenance.However, check regularly that the terminals are correctly tightened (versions without quick release terminals) and that the connections are clean.
NOTIC E
For more information on the precautions to take before any work on the 12 V battery, refer to the corresponding section.
WARNI NG
Versions equipped with Stop & Start are fitted with a 12 V lead-acid battery of specific technology and specification.Its replacement should be carried out only by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Passenger compartment
filter
Depending on the environment and the use of the vehicle (e.g. dusty atmosphere, city driving), change it twice as often, if necessary.
NOTIC E
A clogged passenger compartment filter can adversely affect air conditioning system performance and generate undesirable odours.
Air filter
Depending on the environment and the use of the vehicle (e.g. dusty atmosphere,
city driving), change it twice as often, if necessary.
Oil filter
Change the oil filter each time the engine oil is changed.
Particle filter (Diesel)
The start of clogging of the particle filter is indicated by the temporary lighting of this warning lamp, accompanied by an alert message.
As soon as the traffic conditions permit, regenerate the filter by driving at a speed of at least 60 km/h (37 mph) until the warning lamp goes off.
NOTIC E
If the warning lamp stays on, this indicates a low Diesel additive level.For more information on Checking levels, refer to the corresponding section.
NOTIC E
Following prolonged operation of the vehicle at very low speed or at idle, you may, in exceptional circumstances, notice the emission of water vapour at the exhaust while accelerating. This has no impact on the vehicle’s behaviour or the environment.

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Fitting different tyres on the front and rear axles can cause the VSC to mistime.Always mark the direction of rotation on the tyres that will be stored when fitting winter or summer tyres. Store them in a cool, dry place and away from direct exposure to the sun's rays.Winter or 4-seasons tyres can be identified by this symbol on their sidewalls.
Shock absorbers
It is not easy for drivers to detect when shock absorbers are worn. Nevertheless, the shock absorbers have a major impact on road holding and braking performance.For your safety and driving comfort, it is important to have them regularly checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Timing and accessory kits
The timing and accessory kits are used from the time the engine is started until it is switched off. It is normal for them to wear over time.A faulty timing or accessory kit can damage the engine, rendering it unusable. Observe the recommended replacement frequency, stated in distance travelled or time elapsed, whichever is reached first.
AdBlue® (Diesel engines)
To respect the environment and ensure compliance with the Euro 6 standard, without adversely affecting the performance or fuel consumption of its Diesel engines, TOYOTA has taken the decision to equip its vehicles with a system that associates SCR (Selective Catalytic Reduction) with a Diesel particle filter (DPF) for
the treatment of exhaust gases.
SCR system
Using a liquid called AdBlue® that contains urea, a catalytic converter turns up to 85% of the nitrogen oxides (NOx) into nitrogen and water, which are harmless to health and the environment.The AdBlue® is contained in a special tank holding about 20 litres.Its capacity allows a driving range of approximately 3,000 miles (5,000 km) (which may vary considerably depending on your driving style and the vehicle). An alert system is automatically triggered when the remaining range reaches 1,500 miles (2,400 km), i.e. once the reserve level has been reached.Several alerts are triggered successively during the remaining 1,500 miles (2,400 km) until the tank is empty and the vehicle is immobilised.If the estimated distance travelled by the vehicle between two services is greater than 3,000 miles (5,000 km), it will be necessary to top up the AdBlue.
NOTIC E
For more information on the Warning and indicator lamps and the associated alerts, or the Indicators, please refer to the corresponding sections.
WARNI NG
Once the AdBlue® tank is empty, a device required by law prevents the engine from being restarted.If the SCR system is faulty, the level of emissions from the vehicle will no longer meet the Euro 6 standard and the vehicle starts polluting the environment.In the event of a confirmed SCR system malfunction, it is essential to visit any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer. After 685 miles (1,100 km), a device is automatically activated to prevent the engine from starting.In both cases, a range indicator indicates the distance that can be travelled before the vehicle is stopped.

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WARNI NG
If any AdBlue® is splashed, or if there are any spillages on the bodywork, rinse immediately with cold water or wipe with a damp cloth.If the fluid has crystallised, clean it off using a sponge and hot water.
WARNI NG
Important: in the event of a top-up after a breakdown because of a lack of AdBlue, it is essential to wait around 5 minutes before switching on the ignition, without opening the driver’s door, unlocking the vehicle, inserting the key into the ignition switch, or bringing the key for the "Smart Entry & Start" system into the passenger compartment.Switch on the ignition, then wait for 10 seconds before starting the engine.
► Switch off the ignition and remove the key from the switch to switch off the engine.or► With Smart Entry & Start, press the "START/STOP" button to switch off the engine.
Accessing the AdBlue® tank

► To access the AdBlue® tank, open the front left-hand door.► Turn the blue cap a 6th of a turn anti-clockwise.► Release the cap upwards.► With a container of AdBlue®: after checking the expiry date, read the instructions on the label carefully before pouring the contents of the container into the vehicle's AdBlue tank.► With an AdBlue® pump: insert the nozzle and fill the tank until the nozzle automatically cuts out.► After filling, perform the same sequence of operations in reverse order.
WARNI NG
In order not to overfill the AdBlue® tank:– Add between 10 and 13 litres using AdBlue® containers.– Stop after the nozzle’s first automatic cut-out, if you are refilling at a service station.The system only registers AdBlue® top-ups of 5 litres or more.
WARNI NG
If the AdBlue® tank is completely empty – which is confirmed by the message "Top up AdBlue: Starting impossible" – it is essential to add at least 5 litres.

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Practical information
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Free-wheeling
In certain situations, you must allow the vehicle to free-wheel (while being towed, on a rolling road, in an automatic car wash, or being transported by rail or sea freight, etc.).The procedure varies according to the type of gearbox and parking brake.
WARNI NG
Never leave the vehicle unattended with the vehicle into free-wheeling mode.
With manual or automatic
gearbox and manual parking
brake /
To release them
► With the vehicle stationary and engine running, depress the brake pedal.► With a manual gearbox, place the gear lever into neutral.► With an automatic gearbox, place the gear selector to mode N.► Release the parking brake.
► Release the brake pedal, then switch off the engine.
Reverting to normal operation
► Apply the parking brake.► With an automatic gearbox, place the gear selector to mode P.
With a manual gearbox and
electric parking brake /
To release them
► With the engine running and while depressing the brake pedal, move the gear selector to the neutral position.► While depressing the brake pedal, switch off the engine.► Release the brake pedal, then switch on the ignition.► While depressing the brake pedal, press the control lever to release the parking brake.► Release the brake pedal, then switch off the ignition.
Reverting to normal operation
► While depressing the brake pedal, restart the engine and apply the parking brake.
With an automatic gearbox
and electric parking brake /
To release them
► With the engine running and while depressing the brake pedal, set the gear selector to N.► While depressing the brake pedal, switch off
the engine.► Release the brake pedal, then switch on the ignition.► While depressing the brake pedal, press the control lever to release the parking brake.► Release the brake pedal, then switch off the ignition.
Reverting to normal operation
► While depressing the brake pedal, restart the engine, then set the gear selector to P.

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With drive selector (Electric)
and electric parking brake /
Release procedure
► With the vehicle stationary and the engine running, depress the brake pedal and select mode N.
Within 5 seconds:► Depress and hold the brake pedal, then observe this order: switch off the engine (if start with START/STOP, press and hold the button for 2 seconds) and move the push selector forwards or backwards.► Release the brake pedal, then switch on the ignition.► Place your foot on the brake and press the electric parking brake control to release it.► Release the brake pedal, then switch off the ignition.
NOTIC E
Smart Entry & StartYou must not depress the brake pedal while switching the ignition on again, then switching it off. If you do, the engine will start, requiring you to restart the procedure.
WARNI NG
A message is displayed on the instrument panel to confirm the unlocking of the wheels for 15 minutes.When the vehicle is free-wheeling, the audio system cannot be updated (message displayed on the instrument panel).
Reverting to normal operation
► While depressing the brake pedal, restart the engine, then set the gear selector to P.
Advice on care and
maintenance
General recommendations
Observe the following recommendations to avoid damaging the vehicle.
Exterior
WARNI NG
Never use a high-pressure jet wash in the engine compartment - risk of damaging the electrical components!Do not wash the vehicle in bright sunshine or extremely cold conditions.
NOTIC E
When washing the vehicle in an automatic roller-brush car wash, be sure to lock the doors and, depending on version, move the electronic key away and deactivate the “hands-free” function (Hands-Free Access).When using a pressure washer, hold the lance at least 30 cm from the vehicle (particularly when cleaning areas containing chipped paint, sensors or seals).Promptly clean up any stains containing chemicals liable to damage the vehicle's paint (including tree resin, bird droppings, insect
secretions, pollen and tar).

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In the event of a breakdown
8
Warning triangle
This reflective and dismantlable device is to be installed on the side of the road when a vehicle is broken down or damaged.
WARNI NG
Before getting out of the vehicleTurn on the hazard warning lamps, then put on the safety vest to assemble and install the triangle.
Assembling and placing the
triangle

For versions supplied with a triangle as original equipment, refer to the illustration above.For other versions, refer to the assembly instructions provided with the triangle.► Put the triangle in place behind the vehicle,
as required by local legislation.
Running out of fuel
(Diesel)
With Diesel engines, the fuel system must be primed if you run out of fuel.Before starting to prime the system, it is essential to put at least 5 litres of Diesel into the fuel tank.
NOTIC E
For more information on Refuelling and on Misfuel prevention (Diesel), refer to the corresponding section.
NOTIC E
For more information on the Engine compartment, in particular the location of these components under the bonnet, refer to the corresponding section.
1.5 D-4D Diesel engines
► Switch on the ignition (without starting the engine).► Wait around 1 minute and switch off the ignition.► Operate the starter motor to start the engine.If the engine does not start at the first attempt, do not keep trying, but restart the procedure.
2.0 D-4D Diesel engines
► Switch on the ignition (without starting the engine).► Wait around 6 seconds and switch off the ignition.► Repeat the operation 10 times.► Operate the starter motor to start the engine.If the engine does not start at the first attempt, do not keep trying, but restart the procedure.

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In the event of a breakdown
8
WARNI NG
The speed limit sticker must be secured to the interior of the vehicle in the driver's field of vision, to remind you that a wheel is in temporary use.
► Start the vehicle and leave the engine running.
NOTIC E
Do not start the compressor before connecting the white pipe to the tyre valve: the sealant product would be expelled through the pipe.
► Switch on the compressor by moving switch B to position I until the tyre pressure reaches 2.0 bars. The sealant product is injected under pressure into the tyre; do not disconnect the pipe from the valve during this operation (risk of blowback).
NOTIC E
If after approximately seven minutes this pressure is not reached, this indicates that the tyre is not repairable; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer for assistance.
► Remove the kit and screw the cap back on
the white pipe. Take care to avoid contaminating
the vehicle with traces of fluid. Keep the kit to hand.
WARNI NG
Take care, the sealant product is harmful if swallowed and causes irritation to the eyes.Keep this product out of the reach of children.The use-by date of the fluid is marked on the bottle.After use, do not discard the bottle in standard waste, take it to any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer waste disposal site.Do not forget to obtain a new bottle of sealant, available from any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.


► Drive immediately for approximately three miles (five kilometres), at reduced speed (between 12 and 37 mph (20 and 60 km/h)), to plug the puncture.
► Stop to check the repair and measure the tyre pressure using the kit.
Inflating, adjusting and
checking tyre pressures

► Turn selector A to the "Inflation" position.► Uncoil the white pipe G fully.► Connect the white pipe to the valve on the repaired tyre.► Reconnect the compressor's electric plug to the vehicle's 12 V socket.► Start the vehicle and leave the engine running.

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WARNI NG
The headlamps have polycarbonate lenses with a protective coating:– Do not clean them with a dry or abrasive cloth, nor with detergent or solvent products.– Use a sponge and soapy water or a pH neutral product.
– When using a high-pressure washer on persistent marks, do not keep the lance directed towards the headlamps, lamps or their edges for too long, so as not to damage their protective coating and seals.
WARNI NG
Changing a bulb must only be done with the ignition off and after the headlamp / lamp has been switched off for several minutes - risk of serious burns!Do not touch the bulb directly with your fingers; use a lint-free cloth.It is essential only to use anti-ultraviolet (UV) type bulbs, so as not to damage the headlamp.Always replace a failed bulb with a new bulb of the same type and specification. To avoid
lighting imbalance, replace the bulbs in pairs.
NOTIC E
Halogen bulbs (Hx)To ensure good quality lighting, check that the bulb is correctly positioned in its housing.
WARNI NG
Opening the bonnet/Accessing the bulbsProceed with caution when the engine is hot - risk of burns!Take care with objects or clothing that could be caught in the blades of the cooling fan - risk of strangulation!
WARNI NG
After changing a bulbTo refit, carry out the operations in reverse order to removal.Close the protective cover very carefully to guarantee the sealing of the lamps.
Model with halogen
headlamps

1.Daytime running lamps/sidelanps (P21-5W)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (H7-55W)
4.Direction indicators (PY21W-21W amber)
Model with Xenon
headlamps

1.Daytime running lamps/sidelanps (LEDs)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (D8S-25W)
4.Direction indicators (PY21W-21W amber)

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In the event of a breakdown
8
Fuse N°Rating(Amps)Functions
F2920Audio system, touch screen, CD player, navigation.
F3215Front 12 V accessory socket.
Version 2 (Full)

The fuses described below vary according to the equipment in your vehicle.
Fuse N°Rating(Amps)Functions
F55Touch screen, reversing camera and parking sensors.
Fuse N°Rating(Amps)Functions
F820Single or double rear wipers.
F10/F1130Internal/external locks, front and rear.
F123Alarm.
F1710Rear 12 V accessory socket.
F3315Front 12 V accessory socket.
F3620Audio system, touch screen, CD player, navigation.
Engine compartment fuses
The fusebox is placed in the engine compartment near the battery.
Access to the fuses

► Release the two latches A.► Remove the cover.► Change the fuse.► When you have finished, close the cover carefully then engage the two latches A, to ensure correct sealing of the fusebox.The fuses described below vary according to the equipment in your vehicle.
Fuse N°Rating(Amps)Functions
F1425Front and rear screenwash pump.
F1930Windscreen wiper motor.
F2015Front and rear screenwash pump.

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Fuse N°Rating(Amps)Functions
F2215Horn.
F2315Right-hand main beam headlamp.
F2415Left-hand
main beam headlamp.
12 V battery / Accessory
battery
Procedure for starting the engine using another battery or charging a discharged battery.
Lead-acid starter batteries
ECO
Batteries contain harmful substances such as sulphuric acid and lead.They must be disposed of in accordance with regulations and must not, in any circumstances, be discarded with household waste.Take used remote control batteries and vehicle batteries to a special collection point.
WARNI NG
Protect your eyes and face before handling the battery.All operations on the battery must be carried out in a well ventilated area and away from naked flames and sources of sparks, so as to avoid the risk of explosion or fire.Wash your hands afterwards.
Electric motor
NOTIC E
Flat accessory batteryIt is no longer possible to start the motor or recharge the traction battery.
WARNI NG
Precautions before working on the accessory batterySelect mode P, switch off the ignition, check that the instrument panel is off and that the vehicle is not plugged in.
WARNI NG
Jump-starting another vehicleDo not use the accessory battery to jump-start another vehicle or to charge another vehicle's battery.
WARNI NG
Always replace the battery with one of equivalent specification.
Access to the battery
The battery is located under the bonnet.► Open the bonnet using the interior release
lever, then the exterior safety catch.► Secure the bonnet stay.

► Remove the plastic cover to access the (+) terminal, if your vehicle has one.The battery (-) terminal is not accessible.There is a remote earth point near the battery.
NOTIC E
For more information on the Bonnet and the Engine, refer to the corresponding sections.