engine TOYOTA PROACE VERSO 2021 Owners Manual

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WARNI NG
The headlamps have polycarbonate lenses with a protective coating:– Do not clean them with a dry or abrasive cloth, nor with detergent or solvent products.– Use a sponge and soapy water or a pH neutral product.– When using a high-pressure washer on persistent marks, do not keep the lance directed towards the headlamps, lamps or their edges for too long, so as not to damage their protective coating and seals.
WARNI NG
Changing a bulb must only be done with the ignition off and after the headlamp / lamp has been switched off for several minutes - risk of serious burns!Do not touch the bulb directly with your fingers; use a lint-free cloth.It is essential only to use anti-ultraviolet (UV) type bulbs, so as not to damage the headlamp.Always replace a failed bulb with a new bulb of the same type and specification. To avoid lighting imbalance, replace the bulbs in pairs.
NOTIC E
Halogen bulbs (Hx)To ensure good quality lighting, check that the bulb is correctly positioned in its housing.
WARNI NG
Opening the bonnet/Accessing the bulbsProceed with caution when the engine is hot - risk of burns!Take care with objects or clothing that could be caught in the blades of the cooling fan - risk of strangulation!
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After changing a bulbTo refit, carry out the operations in reverse order to removal.Close the protective cover very carefully to guarantee the sealing of the lamps.
Model with halogen
headlamps

1.Daytime running lamps/sidelanps (P21-5W)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (H7-55W)
4.Direction indicators (PY21W-21W amber)
Model with Xenon
headlamps

1.Daytime running lamps/sidelanps (LEDs)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (D8S-25W)
4.Direction indicators (PY21W-21W amber)

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In the event of a breakdown
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Fuse N°Rating(Amps)Functions
F2920Audio system, touch screen, CD player, navigation.
F3215Front 12 V accessory socket.
Version 2 (Full)

The fuses described below vary according to the equipment in your vehicle.
Fuse N°Rating(Amps)Functions
F55Touch screen, reversing camera and
parking sensors.
Fuse N°Rating(Amps)Functions
F820Single or double rear wipers.
F10/F1130Internal/external locks, front and rear.
F123Alarm.
F1710Rear 12 V accessory socket.
F3315Front 12 V accessory socket.
F3620Audio system, touch screen, CD player, navigation.
Engine compartment fuses
The fusebox is placed in the engine compartment near the battery.
Access to the fuses

► Release the two latches A.► Remove the cover.► Change the fuse.► When you have finished, close the cover carefully then engage the two latches A, to ensure correct sealing of the fusebox.The fuses described below vary according to the equipment in your vehicle.
Fuse N°Rating(Amps)Functions
F1425Front and rear screenwash pump.
F1930Windscreen wiper motor.
F2015Front and rear screenwash pump.

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Fuse N°Rating(Amps)Functions
F2215Horn.
F2315Right-hand main beam headlamp.
F2415Left-hand main beam headlamp.
12 V battery / Accessory
battery
Procedure for starting the engine using another battery or charging a discharged battery.
Lead-acid starter batteries
ECO
Batteries contain harmful substances such as sulphuric acid and lead.They must be disposed of in accordance with regulations and must not, in any circumstances, be discarded with household waste.Take used remote control batteries and vehicle batteries to a special collection point.
WARNI NG
Protect your eyes and face before handling the battery.All operations on the battery must be carried out in a well ventilated area and away from naked flames and sources of sparks, so as to avoid the risk of explosion or fire.Wash your hands afterwards.
Electric motor
NOTIC E
Flat accessory batteryIt is no longer possible to start the motor or recharge the traction battery.
WARNI NG
Precautions before working on the accessory batterySelect mode P, switch off the ignition, check that the instrument panel is off and that the vehicle is not plugged in.
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Jump-starting another vehicleDo not use the accessory battery to jump-start another vehicle or to charge another vehicle's battery.
WARNI NG
Always replace the battery with one of equivalent specification.
Access to the battery
The battery is located under the bonnet.► Open the bonnet using the interior release lever, then the exterior safety catch.► Secure the bonnet stay.

► Remove the plastic cover to access the (+) terminal, if your vehicle has one.The battery (-) terminal is not accessible.There is a remote earth point near the battery.
NOTIC E
For more information on the Bonnet and the Engine, refer to the corresponding sections.

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In the event of a breakdown
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Starting using another
battery
If the vehicle's battery is flat, the engine can be started using a backup battery (either external or from another vehicle) and jump leads or using a battery booster.
WARNI NG
Never start the engine by connecting a battery charger.Never use a 24 V or higher battery booster.Check beforehand that the backup battery has a nominal voltage of 12 V and a capacity at least equal to that of the discharged battery.The two vehicles must not be in contact with each other.Switch off all electricity-consuming equipment on both vehicles (audio system, wipers, lighting, etc.).Make sure that the jump leads are well away from the engine’s moving parts (fan, belt, etc.).Do not disconnect the (+) terminal while the engine is running.


► Lift the plastic cover on the (+) terminal, if the vehicle has one.► Connect the red cable to the (+) terminal of flat battery A (at the metal elbow), then to the (+) terminal of the backup battery B or of the booster.► Connect one end of the green or black cable to the (-) terminal of the backup battery B or of the booster (or to an earth point on the assisting vehicle).► Connect the other end of the green or black cable to the earth point C.► Start the engine on the assisting vehicle and leave it running for a few minutes.► Operate the starter on the broken down vehicle and let the engine run.If the engine does not start immediately, switch off the ignition and wait a few moments before trying again.► Wait for it to return to idle.► Disconnect the jump leads in reverse order.
► Refit the plastic cover to the (+) terminal, if the vehicle has one.► Allow the engine to run for at least 30 minutes, with the vehicle stationary, so that the battery reaches an adequate state of charge.
WARNI NG
Driving immediately without having reached a sufficient level of charge may affect some of
the vehicle's functionalities.
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To disconnect, proceed in reverse order.
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Automatic gearboxNever try to start the engine by pushing the vehicle.
Charging the battery using a
battery charger
For optimum service life of the battery, it is essential to maintain an adequate state of
charge.In some circumstances, it may be necessary to charge the battery:

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– When using the vehicle mainly for short journeys.– If the vehicle is to be taken off the road for several weeks.Consult any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
WARNI NG
To charge the vehicle's battery yourself, use
only a charger compatible with lead-acid batteries with a nominal voltage of 12 V.
WARNI NG
Follow the instructions provided by the manufacturer of the charger.Never reverse polarities.
NOTIC E
It is not necessary to disconnect the battery.
► Switch the ignition off.► Switch off all electrical consumers (audio system, lighting, wipers, etc.).

► Switch off charger B before connecting the cables to the battery, so as to avoid any dangerous sparks.► Ensure that the charger cables are in good condition.► Lift the plastic cover on the (+) terminal, if the vehicle has one.► Connect the cables of charger B as follows:• the positive (+) red cable to the (+) terminal of battery A,• the negative (-) black cable to earth point C on the vehicle.► At the end of the charging operation, switch off charger B before disconnecting the cables from battery A.
WARNI NG
If this label is present, use only a 12 V charger to avoid causing irreversible damage to the electrical components.
24V
12V
WARNI NG
Never try to charge a frozen battery - risk of explosion!If the battery has frozen, have it checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer who will verify that the internal components have not been damaged and that the case has not cracked, which would mean a risk of toxic and corrosive acid leaking.
Disconnecting the battery
In order to maintain an adequate state of charge for starting the engine, we recommend disconnecting the battery if the vehicle is to be unused for an extended period.Before disconnecting the battery:► Close all openings (doors, tailgate, windows).

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In the event of a breakdown
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► Switch off all electricity-consuming devices (audio system, wipers, lamps, etc.).► Switch off the ignition and wait for 4 minutes.After accessing the battery, it is only necessary to disconnect the (+) terminal.
Quick-release terminal clamp
Disconnecting the (+) terminal

► Depending on equipment, lift the plastic cover on the (+) terminal.► Raise lever A fully to release clamp B.
► Remove clamp B by lifting it off.
Reconnecting the (+) terminal

► Raise lever A fully.► Refit open clamp B on the (+) terminal.► Push clamp B fully down.► Lower lever A to lock clamp B.► Depending on equipment, lower the plastic cover on the (+) terminal.
WARNI NG
Do not force the lever, as it will not lock in place if the clamp is not positioned correctly; start the procedure again.
Following reconnection
After reconnecting the battery, turn on the ignition and wait 1 minute before starting the engine, to enable the electronic systems to initialise.If minor problems nevertheless persist following this operation, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.Referring to the relevant section, reinitialise certain equipment:– Remote control key or electronic key (depending on version).– Electric windows.– Electric doors,– Date and time.– Preset radio stations.
NOTIC E
The Stop & Start system may not be operational during the trip following the first engine start.
In this case, the system will only be available again after a continuous period of immobilisation of the vehicle, a period which depends on the exterior temperature and the state of charge of the battery (up to about 8 hours).

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Towing
Procedure for having your vehicle towed or for towing another vehicle using a removable mechanical device.
NOTIC E
General recommendationsObserve the legislation in force in the country where you are driving.Ensure that the weight of the towing vehicle is higher than that of the towed vehicle.The driver must remain at the wheel of the towed vehicle and must have a valid driving licence.When towing a vehicle with all four wheels on the ground, always use an approved towbar; ropes and straps are prohibited.The towing vehicle must move off gently.When the vehicle is towed with its engine off, there is no longer braking and steering assistance.
WARNI NG
A professional recovery service must be called if:– broken down on a motorway or main road;– not possible to put the gearbox into neutral, unlock the steering, or release the parking brake;– not possible to tow a vehicle with an automatic gearbox, with the engine running;– towing with only two wheels on the ground;– four-wheel drive vehicle;– no approved towbar available.
WARNI NG
Before towing the vehicle, it is essential to put the vehicle in free-wheeling mode.For more information on Free-wheeling, refer to the corresponding section.
NOTIC E
Electric motorAn electric vehicle cannot under any circumstances be used to tow another vehicle.However, it may be used, for example, to exit a rut.
WARNI NG
With a manual gearbox, place the gear lever in neutral.With an automatic gearbox, place the gear selector in position N.Failure to adhere to this instruction may lead to damage to some braking components and the lack of braking assistance on restarting the engine.

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In the event of a breakdown
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Towing constraints
Type of vehicle(engine/gearbox)Front wheels on the groundRear wheels on the groundFlatbed4 wheels on the ground with towbar
Internal combustion/Manual







Internal combustion/Automatic







Electric







NOTIC E
In case of battery or electric parking brake failure, it is essential to call a professional using flatbed recovery vehicles (excluding manual gearbox).
Accessing the eye
The towing eye is stowed in the tool box.
NOTIC E
For more information on the Tool box, refer to the corresponding section.
Towing your vehicle

► In the front bumper, slide a finger from the centre of the cover plate to the upper corner (as shown above) to unclip it.► Screw the towing eye in fully.► Install the towbar.► Switch on the hazard warning lamps on the towed vehicle.► Move off gently, drive slowly and for a short
distance.
Towing another vehicle

► On the rear bumper, press the cover (as shown above) to unclip it.► Screw the towing eye in fully.► Install the towbar.► Switch on the hazard warning lamps on the towed vehicle.► Move off gently, drive slowly and for a short distance.

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Engine technical data and
towed loads
Engines
The engine characteristics are given in the vehicle's registration document, as well as in sales brochures.Only the values available at the time of publication are presented in the tables.Contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to obtain missing values.
NOTIC E
The maximum power corresponds to the value type-approved on a test bed, under conditions defined by European legislation (Directive 1999/99/EC).
For more information, contact a any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Weights and towed loads
The weights and towed loads relating to the vehicle are indicated on the registration document, as well as in sales brochures.These values are also indicated on the manufacturer's plate or label.
For more information, contact a any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.The GTW (Gross Train Weight) and towed load values indicated are valid up to a maximum altitude of 1,000 metres. The towed load value must be reduced by 10% for each additional 1,000 metres of altitude.The maximum authorised nose weight corresponds to the weight permitted on the towball.
WARNI NG
When exterior temperatures are high, the vehicle performance may be limited in order to protect the engine. When the exterior temperature is higher than 37°C, reduce the towed weight.
WARNI NG
Towing even with a lightly loaded vehicle can adversely affect its road holding.Braking distances are increased when towing a trailer.When using a vehicle to tow, never exceed a speed of 62 mph (100 km/h) (observe the local legislation in force).

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Technical data
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Engines and towed loads - Diesel EURO 5 (only Ukraine)

PROACE VAN
Engines1.6D-4D 95HP2.0D-4D 150HP
GearboxesManual 5-speedManual 6-speedAutomatic 6-speed
Code3WZ-TV (DV6FDU)4WZ-FTV (DW10FD)
Cubic capacity (cc)1,5991,997
Max. power: EC standard (kW)7011 0
FuelDieselDiesel
LengthCompact/Medium/Long(L1/L2/L3)
Medium*/Long*(L2/L3)*Compact/Medium/Long(L1/L2/L3)
Medium*/Long*(L2/L3)*Compact/Medium/Long(L1/L2/L3)
Medium*/Long*(L2/L3)*
Braked trailer (within the GTW limit) (kg)
on a 10% or 12% gradient
1,0001,000800
Unbraked trailer (kg)750750750
Maximum authorised nose weight (kg)7280921008088
* Increased payload.