ESP TOYOTA PROACE VERSO 2023 Service Manual

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Safety
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necessary, to slow the vehicle (indicated by the flashing of this warning lamp on the instrument panel and the brake lamps coming on).For information on weights and towed loads, refer to the Engine technical data and towed loads section or your vehicle’s registration certificate.To ensure safe driving with a Towing device, refer to the corresponding section.
Malfunction
If a fault occurs, this warning lamp lights up on the instrument panel, accompanied by a message and an audible signal.To continue towing a trailer, reduce speed and drive carefully!Have it checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
WARNI NG
The trailer stability control system provides an extra safety feature under normal driving conditions, when following the recommendations for use of trailers and current legislation in force in your country. It must not encourage the driver to take extra risks, such as using a trailer in unsuitable
conditions of operation (e.g. excessive load, exceeded nose weight, worn or under-inflated
tyres, faulty braking system) or driving at excessive speed.In certain cases, the system may not detect trailer snaking, particularly with a light trailer.When driving on slippery or poor surfaces, the system may not be able to prevent sudden trailer snaking.
Toyota Traction Select
(Depending on version)A special, patented traction control system, which improves driveability on snow, mud and sand.This system, optimised for operation in a range of conditions, enables you to manoeuvre in most slippery conditions (encountered during normal passenger car use).When combined with all-season Peak Mountain Snow Flake tyres, this system offers a compromise between safety, grip and driveability.The accelerator pedal should be pressed sufficiently to allow the system to harness the power of the engine. Operation at high engine speeds is completely normal.A five-position selector knob allows you to choose the setting best suited to the driving conditions encountered.
An indicator lamp associated with each mode comes on, accompanied by the display of a message to confirm your choice.
Operating modes


Standard (VSC)
This mode is calibrated for a low level of wheel spin, based on the different levels of grip normally encountered on the road.
NOTIC E
Every time the ignition is switched off, the system automatically resets to this mode.
Snow
This mode adapts its strategy to the conditions of grip encountered for each of
the two front wheels on moving off.

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(mode active up to 80 km/h (50 mph))
All terrain (mud, damp grass, etc.)
This mode, when moving off, allows considerable spin on the wheel with the least grip to optimise clearing of the mud and to regain grip. At the same time, the wheel with the most grip is controlled in such a way as to transmit as much torque as possible.
When moving, the system optimises wheel spin to respond to the driver's requirements as fully as possible.(mode active up to 50 km/h (31 mph))
Sand
This mode allows little spin on the two driving wheels at the same time to allow the vehicle to move forward and limit the risks of getting stuck in the sand.(mode active up to 75 mph (120 km/h))
WARNI NG
Do not use the other modes on sand as the vehicle may become stuck.
You can deactivate the ASR and DSC systems by turning the knob to the "OFF" position.
NOTIC E
The ASR and DSC systems will no longer act on the operation of the engine or of the brakes in the event of a change of trajectory.These systems are reactivated automatically from 31 mph (50 km/h) and whenever the ignition is switched on.
WARNI NG
RecommendationsYour vehicle is designed principally to drive on tarmac roads but it allows you to occasionally drive on other less passable terrain.However, it does not permit off-road driving such as:– crossing and driving on terrain which could damage the underbody or strip away components (fuel pipe, fuel cooler, etc.) due to obstacles or stones in particular,– driving on terrain with steep gradients and poor grip,– crossing a stream.
Seat belts
Inertia reelThe seat belts are equipped with an inertia reel which allows the strap length to automatically adjust to your shape. The seat belt returns to its storage automatically when it is not used.The inertia reels are fitted with a device which automatically locks the strap in the event of a
collision, emergency braking or if the vehicle rolls over. It can be released by pulling the strap firmly and then releasing it so that it reels in slightly.Pyrotechnic pretensioningThis system improves safety in the event of a frontal or side impact.Depending on the severity of the impact, the pyrotechnic pretensioning system instantly tightens the seat belts against the body of the occupants.The pyrotechnic pretensioning seat belts are enabled when the ignition is on.Force limiterThis system reduces the pressure of the seat belt on the chest of the occupant, thus improving their protection.
WARNI NG
In the event of an impactDepending on the nature and seriousness of the impacts, the pyrotechnic device may trigger before and independently of airbag deployment. Deployment of the pretensioners

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Safety
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C.Centre seat belt unfastened warning lamp (if your vehicle is fitted with a 2-seat front bench seat).
D.Right-hand seat belt not fastened/unfastened warning lamp (if your vehicle is fitted with individual front seats).Right-hand seat belt unfastened warning lamp (if your vehicle is fitted with a 2-seat front bench seat).
On switching on the ignition, the warning lamp(s) come(s) on if the corresponding seat belt is not fastened or is unfastened.At speeds above approximately 12 mph (20 km/h), the warning lamp(s) flash(es) for 2 minutes, accompanied by an audible signal. Once these 2 minutes have elapsed, the warning lamp(s) remain(s) on until the driver or the passenger fastens their seat belt.
Advice
WARNI NG
The driver must ensure that passengers use the seat belts correctly and that they are all fastened before setting off.Wherever seated in the vehicle, you must always fasten the seat belt, even for short
journeys.Do not invert the seat belt buckles, as they will not fulfil their role properly.
To ensure the proper functioning of the belt buckles, make sure that there are no foreign bodies present (e.g. a coin) before fastening.Before and after use, ensure that the seat belt is reeled in correctly.After folding or moving a seat or rear bench seat, ensure that the seat belt is positioned and reeled in correctly.
WARNI NG
InstallationThe lower part of the strap must be positioned as low as possible over the pelvis.The upper part must be positioned in the hollow of the shoulder.In order to be effective, a seat belt must:– be tightened as close to the body as possible.– be pulled in front of you with a smooth movement, ensuring that it is not twisted.– only be used to secure one person.– not show signs of tearing or fraying.– not be changed or modified, in order to avoid affecting its performance.
WARNI NG
Recommendations for childrenUse a suitable child seat if the passenger is less than 12 years old or shorter than one and a half metres (4 ft 11").Never use the same seat belt to secure more than one child.Never carry a child on your lap.
For more information on Child seats, refer to the corresponding section.
WARNI NG
MaintenanceIn accordance with current safety regulations, for all work on your vehicle's seat belts, contact a qualified workshop with the skills and equipment needed, which any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer is able to provide.Have the seat belts checked regularly by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer, particularly if the straps show signs of damage.Clean the seat belt straps with soapy water or a textile cleaning product, sold by
any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.

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IL:Seat position suitable for the installation of an Isofix Semi-UniversaL seat which is either:– "rearward facing" fitted with an upper strap or a support leg,– "forward facing" fitted with a support leg,– a carrycot fitted with an upper strap or a support leg.
X:Seat position not suitable for the installation of an ISOFIX child seat or carrycot for the specified weight group.
(a)Refer to the current legislation in the country in which you are driving before placing a child in this seat position.
(b)The seat can be installed centrally in the vehicle; it then prevents the use of the outer seats.
NOTIC E
For information on securing the upper strap using the ISOFIX mountings, refer to the corresponding section.
(1)Installing a carrycot on this seat may prevent the use of one or more of the other seats in this row.
(2)Installation possible only behind the driver's seat.
(3)Installation possible only behind the driver's seat with individual passenger seat.
(4)The seat in row 2 must be adjusted so that there is no contact between the child in row 3 and the seat immediately in front.
(5)The front seat must be adjusted so that there is no contact between the child in row 2 and the seat immediately in front.
(6)The front seat must be adjusted so that there is no contact between the child in row 2 and the seat immediately in front (with the front seat adjusted to 2 notches ahead of the centre of the slide).
i-Size child seats
i-Size child seats have two latches that engage on the two rings A.These i-Size child seats also have:– either an upper strap that is attached to ring B.– or a support leg that rests on the vehicle floor, compatible with the approved i-Size seat position.Their role is to prevent the child seat from tipping
forward in the event of a collision.For more information on the ISOFIX and i-Size mountings, refer to the corresponding section.

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Driving recommendations
► Observe the driving regulations and remain vigilant whatever the traffic conditions.► Monitor your environment and keep your hands on the wheel to be able to react to anything that may happen any time.► Drive smoothly, anticipate the need for braking and maintain a longer safety distance,
especially in bad weather.► Stop the vehicle to carry out operations that require close attention (such as adjustments).► During long trips, take a break every two hours.To ensure the durability of the vehicle and for safety reasons, remember that certain precautionary measures must be taken when driving the vehicle:
Manoeuvre cautiously, at low speed
Manoeuvre slowly.Before turning, check that there are no obstacles at mid-height along the sides.Before reversing, check that there are no obstacles, particularly at high level behind the vehicle.Be aware of the external dimensions, if ladders are fitted.
Drive the vehicle carefully
Take corners gently.Anticipate the need to brake as the stopping distance is increased, particularly on wet or icy roads.
Be aware of the effect of side winds on the vehicle.
Maintenance
Inflate to the minimum pressure indicated on the label, or even over-inflate by 0.2 to 0.3 bar for long journeys.
Important!
WARNI NG
Never leave the engine running in a closed space without sufficient ventilation. Internal combustion engines emit toxic exhaust gases such as carbon monoxide. Danger of poisoning and death!
WARNI NG
In very severe wintry conditions (temperature below -23°C), let the engine run for 4 minutes before moving off, to ensure the correct operation and durability of the mechanical components of your vehicle (engine and gearbox).
WARNI NG
Never drive with the parking brake applied. Risk of overheating and damaging the braking system!
WARNI NG
Do not park the vehicle or leave the engine running on a flammable surface (e.g. dry grass, dead leaves).The vehicle exhaust system is very hot, even several minutes after the engine stops. Risk of fire!
WARNI NG
Never drive on surfaces covered with vegetation (tall grass, accumulation of dead leaves, crops, debris) such as a field, a country lane overgrown with bushes or a grassy verge.This vegetation could come into contact with the vehicle's exhaust system or other systems which are very hot. Risk of fire!
WARNI NG
Make sure you do not leave any item in the passenger compartment which could act like a magnifying glass under the effect of the sun's rays and cause a fire - risk of fire or damage to interior surface!

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WARNI NG
Never leave a vehicle unattended with the engine running. If you have to leave your vehicle with the engine running, apply the parking brake and put the gearbox into neutral or position N or P (depending on the type of gearbox).
WARNI NG
Never leave children inside the vehicle unsupervised.
On flooded roads
We strongly advise against driving on flooded roads, as this could cause serious damage to the engine or gearbox, as well as to your vehicle's electrical systems.

If the vehicle absolutely must drive through a flooded section of road:► Check that the depth of the water does not exceed 15 cm, taking account of waves that might be generated by other users.
► Deactivate the Stop & Start function.► Drive as slowly as possible without stalling. In all cases, do not exceed 6 mph (10 km/h).► Do not stop and do not switch off the motor.On leaving the flooded road, as soon as safety conditions allow, make several light brake applications to dry the brake discs and pads.If in doubt about the state of your vehicle, contact any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
Noise (Electric)
On the outside
Due to the vehicle’s quiet operation when driving, the driver must pay particular attention.At speeds of up to 19 mph (30 km/h), the pedestrian horn warns other road users of the vehicle’s presence.
NOTIC E
Cooling the traction batteryThe cooling fan comes on during charging to cool the on-board charger and the traction battery.
On the inside
During use, you may hear certain perfectly
normal noises specific to electric vehicles, such as:– Traction battery relay when starting.– Vacuum pump when braking.
– Vehicle tyres or aerodynamics when driving.– Jolting and knocking noise during hill starts.
In case of towing
WARNI NG
Driving with a trailer places greater demands on the towing vehicle and requires extra care from the driver.
NOTIC E
Respect the maximum towable weights.At altitude: reduce the maximum load by 10% per 1,000 metres (3,280 ft) of altitude; the density of the air decreases with altitude and the performance of the engine reduces.
WARNI NG
New vehicle: do not pull a trailer before having driven at least 1,000 kilometres (620 miles).
NOTIC E
If the outside temperature is high, let the engine idle for 1 to 2 minutes after the vehicle comes to a stop, to help it to cool.

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The indicator lamp flashes in response to a manual request to apply or release the brake.
WARNI NG
In the event of a battery failure, the electric parking brake will not operate. As a safety measure, with a manual gearbox, if the parking brake is not applied, immobilise the vehicle by engaging a gear.As a safety measure, with an automatic gearbox or drive selector, if the parking brake is not applied, immobilise the vehicle by placing the supplied chock against one of the wheels.Contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.


WARNI NG
Before leaving the vehicle, check that the parking brake is applied: the parking brake
indicator lamps on the instrument panel and the control must be on fixed.If the parking brake is not applied, there is an audible signal and a message is displayed on opening the driver's door.
WARNI NG
Never leave a child alone inside the vehicle, as they could release the parking brake.
WARNI NG
When the vehicle is parked: on a steep slope, heavily loaded or during towingWith a manual gearbox, turn the wheels toward the pavement and engage a gear.With an automatic gearbox or a drive selector, turn the wheels toward the pavement and select mode P.When towing, the vehicle is approved for parking on slopes of up to 12%.
Manual operation
Manual release
With the ignition on or engine running:► Depress the brake pedal.► While maintaining pressure on the brake pedal, briefly push the control lever.
NOTIC E
If you push the control lever without pressing the brake pedal, the parking brake is not released and a message is displayed.
Manual application
With the vehicle stationary:
► Pull briefly on the control lever.The control lever indicator lamp flashes to confirm the application request.
Automatic operation
Automatic release
First ensure that the engine is running and that the driver's door is closed.The electric parking brake gradually releases automatically as the vehicle moves off.With a manual gearbox► Fully depress the clutch pedal and engage first gear or reverse.► Depress the accelerator pedal and release the clutch pedal.With an automatic gearbox► Depress the brake pedal.► Select mode D, M or R.► Release the brake pedal and depress the accelerator pedal.With a drive selector► Depress the brake pedal.► Select mode D, B or R.

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► Release the brake pedal and depress the accelerator pedal.
NOTIC E
With an automatic gearbox or drive selector, if the brake does not release automatically, check that the front doors are properly closed.
WARNI NG
When stationary with the engine running, do not depress the accelerator pedal unnecessarily. Risk of parking brake release.
Automatic application
With the vehicle stationary, the parking brake is applied automatically when the engine is switched off.
WARNI NG
It is not applied automatically if the engine stalls or enters STOP mode with Stop & Start.
NOTIC E
In automatic mode, the parking brake can be manually applied or released at any time using the control.
Special cases
Immobilising the vehicle with the
engine running
To immobilise the vehicle with the engine running, briefly pull the control lever.
Parking the vehicle with the brake
released
WARNI NG
In very cold conditions (ice), applying the parking brake is not recommended.To immobilise the vehicle, engage a gear or place the chocks against one of the wheels.
NOTIC E
With an automatic gearbox or drive selector, mode P is automatically selected when the ignition is switched off. The wheels are blocked.For more information on Free-wheeling, refer to the corresponding section.
NOTIC E
With an automatic gearbox or drive selector, while mode N is selected, opening the driver’s door triggers an audible signal. It stops when the driver's door closes again.
Deactivating automatic
operation
In some situations, for example when it is extremely cold or when towing (e.g. caravan, breakdown), it may be necessary to deactivate automatic operation of the system.


► Start the engine.► Use the control lever to apply the parking brake, if it is released.► Take your foot fully off the brake pedal.► Hold the control lever pressed in the release direction for between 10 and a maximum of 15 seconds.► Release the control lever.► Depress and hold the brake pedal.► Pull the control lever in the application direction for 2 seconds.This indicator lamp on the instrument panel comes on to confirm deactivation of
the automatic functions.► Release the control lever and the brake pedal.

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Facing downhill, with the vehicle stationary and reverse gear engaged, the vehicle is held for a short time when the driver releases the brake pedal.
Malfunction
If the event of a malfunction, these warning lamps light up on the instrument panel, accompanied by the display of a message.Have it checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
6-speed manual gearbox
Engaging 5th or 6th gear
► Move the gear selector fully to the right to engage 5th or 6th gear.
WARNI NG
Failure to follow this instruction could cause permanent damage to the gearbox (inadvertent engagement of 3rd or 4th gear).
Engaging reverse gear

► Raise the ring under the knob and move the gear lever to the left, then forwards.
WARNI NG
Only engage reverse gear when the vehicle is stationary with the engine at idle.
NOTIC E
As a safety precaution and to facilitate engine starting:– always select neutral,– depress the clutch pedal.
Gear efficiency indicator
(Depending on engine.)This system helps reduce fuel consumption by recommending the most appropriate gear.
Operation
Depending on the driving situation and the vehicle's equipment, the system may advise to skip one or more gears.Gear shift recommendations should not be considered compulsory. In fact, the road layout, the traffic density and safety remain the deciding factors when choosing the best gear. The driver therefore remains responsible for deciding whether or not to follow the indications issued by the system.This function cannot be deactivated.On certain Diesel versions with manual gearbox, the system may suggest changing into neutral (N is displayed in the instrument panel) so that the engine can go into standby (STOP mode with Stop & Start), in certain driving conditions.

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Information displayed on
the instrument panel


When you move the selector or press button M, the corresponding gear and indicator lamp are shown on the instrument panel.The "-" symbol is displayed if a value is invalid.► If the message "Foot on the brake" is displayed on the instrument panel, press the brake pedal firmly.
Moving off
► With your foot on the brake, select position P.► Start the engine.If the conditions are not met, there is an audible signal, accompanied by a message on the instrument panel screen.► Release the parking brake, unless it is set to automatic mode (with electric parking brake).► Select position R, N or D.
WARNI NG
If you are setting off from a steep slope with a loaded vehicle, depress the brake pedal, select position D, release the parking brake, unless it is set to automatic mode (with electric parking brake), then release the brake pedal.
► Gradually release the brake pedal.Or► Accelerate gradually in order to release the electric parking brake (if it is set to automatic mode).The vehicle moves off immediately.
NOTIC E
If P is displayed on the instrument panel but the selector is in another position, place the selector in position P to allow the engine to be started.If position N is selected inadvertently while driving, allow the engine to return to idle, then select position D to accelerate.
WARNI NG
When the engine is running at idle with the brakes released, if position R, D or M is selected, the vehicle moves even without the accelerator being pressed.Never leave children inside the vehicle unsupervised.As a safety measure, never leave the vehicle
without taking your key or remote control with you, even for a short time.When carrying out maintenance with the engine running, apply the parking brake and select position P.
WARNI NG
With an automatic gearbox, never try to start the engine by pushing the vehicle.
Automatic operation
► Select position D for automatic changing of the gears.The gearbox then operates in auto-adaptive mode, without any intervention on the part of the driver. It continuously selects the most suitable gear according to the driving style, the road
profile and the load in the vehicle.For maximum acceleration without touching the selector, press the accelerator fully down (kick-down).