speaker TOYOTA RAV4 1996 Service Repair Manual

Land Cruiser
1. Connect negative lead from battery to door lock actuator terminal No. 2. Connect positive lead from
ammeter to door lock actuator terminal No. 3 and negative ammeter lead to positive battery terminal. See
Fig. 16
. Current should change from 3.2 amps to less than 0.5 amps within 20-70 seconds.
2. Wait approximately 60 seconds and connect positive lead from battery to terminal No. 2 and negative
lead to terminal No. 3. Door lock actuator should move to LOCK position. If operation is not as specified,
replace door lock actuator assembly.
REMOVAL & INSTALLATION
POWER DOOR LOCK ACTUATORS (FRONT DOORS)
Removal & Installation (Land Cruiser)
1. Remove panel covering 3 screws for outside rear view mirror on inside of door by prying out with a
screwdriver. Remove interior window control switch by prying up on front of plastic switch retaining
plate. See Fig. 24
and Fig. 25 . Remove inside door handle bezel plug, screw and pry out bezel. See Fig.
26 . Remove side door panel courtesy light and wiring harness connector. Remove 7 interior door panel
screws, 3 clips and 2 caps.
2. Remove one screw, 2 cables and interior door handle. Remove speaker. Remove outside rear view mirror
assembly by removing 3 bolts. Remove service hole cover. Remove door molding at top of door, where
window slides. See Fig. 27
. Remove 2 bolts and remove door glass. Remove second speaker. Remove
lower glass track and frame. Remove window regulator 5 bolts and electrical connector through service
hole.
3. Remove door lock wiring harness connector. Disconnect 2 links which connect to outside door handle.
Remove 3 Torx (T-30) screws and remove door lock actuator through service hole.
4. To install, reverse removal procedure. See TORQUE SPECIFICATIONS
. NOTE: Tape end of screwdriver when using it as a pry tool.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
Microsoft
Sunday, November 22, 2009 10:53:11 AMPage 23 © 2005 Mitchell Repair Information Company, LLC.

Fig. 27: Identifying Front Door Molding Attachment Points (Land Cruiser & Sienna)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Removal & Installation (RAV4)
1. Remove window crank handle on non power window equipped vehicles. Remove inside door handle
bezel. See Fig. 26
. Remove outside rear view mirror cover. Remove power window switch (if equipped).
See Fig. 24
and Fig. 25 . Remove interior door panel screws. Remove 2 screws from inside door pull.
2. Remove 2 screws, linkage rod and inside door handle assembly. Remove service hole cover. Remove
outside rear view mirror. Remove glass track and remove door molding at top of door, where window
slides. Remove door speaker. Open door glass until bolts appear in service holes. Remove 2 side window
mounting bolts and pull window upward and remove window.
3. Remove electrical connector from window regulator (if equipped) and remove window regulator through
service hole. Remove door lock actuator linkage, 3 screws and remove door lock actuator through service
hole. To install reverse removal procedure. See TORQUE SPECIFICATIONS
.
Removal & Installation (Sienna)
1. Remove window crank handle on non-power window equipped vehicles. Remove inside door handle

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
Microsoft
Sunday, November 22, 2009 10:53:11 AMPage 27 © 2005 Mitchell Repair Information Company, LLC.

bezel. Remove interior window control switch by prying up on front of plastic switch retaining plate. See
Fig. 24
and Fig. 25 . Remove armrest. Remove side door panel courtesy light and wiring harness
connector. Remove upper armrest base panel. Remove 3 screws. Pry door trim away from door.
2. Remove 2 screws, linkage rod and inside door handle assembly. Remove service hole cover. Disconnect
harness connector from power mirror, if equipped. Remove 3 bolts and remove outside rear view mirror
assembly. Remove 3 screws and remove speaker. Remove 2 bolts and remove window glass. Remove
door molding at top of door, where window slides. See Fig. 27
.
3. Remove window track. Remove electrical connector from window regulator (if equipped) and remove
window regulator through service hole. Remove door lock actuator linkage, 3 screws and remove door
lock actuator through service hole. To install reverse removal procedure. See TORQUE
SPECIFICATIONS .
Removal & Installation (Tacoma)
1. Remove window crank handle on non-power window equipped vehicles. Remove screw and slide interior
door handle forward and remove handle from control link. Remove door lock bezel. Remove clip from
armrest panel and disconnect electrical connectors. Remove 2 screws. Pry interior door panel loose from
door. Lift upward and remove door panel.
2. Remove 5 screws and remove speaker. Remove service hole cover. With power remote mirrors, remove
electrical connectors and 3 bolts. Remove weather stripping and glass channel. Remove front lower glass
frame. Open door glass until nut appears in service hole. Remove 2 bolts and remove door glass by lifting
upward. Remove rear lower glass frame.
3. Disconnect harness connector and remove 6 bolts and remove window regulator. Disconnect 3 screws
and linkage from door lock assembly. Remove door lock assembly. To install, reverse removal procedure.
See TORQUE SPECIFICATIONS
.
Removal & Installation (Tundra)
1. Remove window crank handle on non-power window equipped vehicles. Remove inside door handle
bezel. See Fig. 26
. Remove interior window control switch by prying up on front of plastic switch
retaining plate. See Fig. 24
and Fig. 25 . Remove side door panel courtesy light and wiring harness
connector. Remove tweeter speaker. Remove 2 screws and pry door trim away from door.
2. Remove inner and lower weather strip from door. Remove screw and slide inside door handle backward
and remove it. Disconnect 2 cables from inside door handle. Remove service hole cover. Remove 3
speaker screws and remove speaker. Disconnect remote mirror wiring harness. Remove 3 screws from
mirror and remove mirror assembly. Remove glass track and remove door molding at top of door, where
window slides. See Fig. 28
. Remove door glass channel. Remove front and lower frames. Open door
glass until bolts appear in service hole. Remove 2 bolts and remove door glass.
3. Remove harness connector, nut and bolts for window regulator and remove regulator through service
hole. Disconnect linkage from door lock actuator, remove bolt and remove 3 Torx (T-30) screws and
remove door lock actuator. To install, reverse removal procedure. See TORQUE SPECIFICATIONS
.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
Microsoft
Sunday, November 22, 2009 10:53:11 AMPage 28 © 2005 Mitchell Repair Information Company, LLC.

bezel. Remove 2 screws from inside door pull. Pry interior door panel loose from door. Remove power
window switch if equipped.
2. Remove 2 screws, linkage rod and inside door handle assembly. Remove service hole cover. Remove
door molding at top of door, where window slides. Remove window track. Remove division bar. Remove
rear door quarter window and glass.
3. Remove electrical connector from window regulator (if equipped) and remove window regulator through
service hole. Remove door lock actuator linkage, 3 screws and remove door lock actuator through service
hole. To install reverse removal procedure. See TORQUE SPECIFICATIONS
.
Removal & Installation (Tundra)
1. Remove one screw and inside door handle bezel. Remove one screw and remove armrest. Pry door trim
away from door. Remove 4 screws and remove speaker. Remove inside door handle screw and slide door
handle forward and disconnect cable.
2. Remove service hole cover. Remove access door controller cables, links and clamps. Remove 3 access
door controller bolts and access door controller. Disconnect lower door lock harness connector. Remove 3
Torx screws (T-30) and remove lower door lock assembly.
3. To install reverse removal procedure. See TORQUE SPECIFICATIONS
.
Removal & Installation (4Runner)
1. Remove window crank handle on non-power window equipped vehicles. Remove interior door handle
screw and slide door handle forward. Disconnect door handle from link and remove door handle. Remove
door arm rest. Remove interior window control switch by prying up on front of plastic switch retaining
plate. Remove 2 clips and 2 screws and pry door trim away from door.
2. Remove service hole cover. Remove inner and outer weather strip from door. Remove division bar.
Remove quarter window glass with weatherstrip and glass channel. Disconnect harness connector.
Remove clip and pull down on locking knob. Disconnect linkage from door handle. Remove 3 door lock
mounting screws and remove door lock actuator assembly.
3. To install reverse removal procedure. See TORQUE SPECIFICATIONS
.
POWER DOOR LOCK ACTUATORS (LIFTGATE & BACK DOOR)
Removal & Installation (Land Cruiser)
1. Remove assist grip. Remove inside handle bezel. Remove back door garnish around rear window.
Remove rear wiper arm and grommet. Remove 2 bolts from rear wiper linkage assembly and remove 3
bolts from rear wiper motor assembly. Remove lower back door weather stripping. Remove 2 inside back
door handle mounting bolts and remove inside back door handle linkage rod and remove back door inside
handle.
2. Remove linkage and 3 mounting bolts from back door controller and lock actuator assembly. Remove
back door linkage and lock actuator assembly. To install, reverse removal procedure. See TORQUE
SPECIFICATIONS .
Removal & Installation (RAV4)

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
Microsoft
Sunday, November 22, 2009 10:53:11 AMPage 31 © 2005 Mitchell Repair Information Company, LLC.

REMOVAL & INSTALLATION
POWER MIRROR ASSEMBLY
Removal & Installation
Remove mirror inner trim panel on inside of door. Mirror inner trim panel may include speaker. If necessary,
disconnect speaker harness connector. Disconnect power mirror motor harness connector. Support outside
mirror assembly while removing mirror retaining bolts/nuts on inside of door. To install, reverse removal
procedure.
POWER MIRROR SWITCH
WIRING DIAGRAMS
54Up
45Down
14Left
41Right
(1)See Fig. 20 .
NOTE: Power mirror switch removal and installation procedures are not available from
manufacturer.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Mirrors
Microsoft
Sunday, November 22, 2009 10:55:58 AMPage 23 © 2005 Mitchell Repair Information Company, LLC.

Fig. 41: Removing Headlining (Camry Solara)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 42: Aligning Sun Roof Drive Gear (Camry Solara)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Removal (1999 Celica)
1. Close sun roof. Turn ignition off. Release and fold down rear seatback. Remove 2 bolts and seatback. Pull
up on front of rear seat cushion and remove seat belts through seat cushion. Remove seat cushion wire
from seatback center hinge and remove rear seat cushion. Remove front pillar upper and lower trim. See
Fig. 43
. Remove front door scuff plates. Remove rear view mirror, sun visors and holders. Remove sun
roof control switch cover and switch. Remove rear seatback hinges and lock strikers.
2. On liftback models, remove rear package tray trim panel, luggage compartment mat and rear deck trim
cover. Remove deck trim panels. On Coupe models, remove rear centrally mounted brakelight and rear
package tray trim panel. Remove rear speaker grilles and quarter trim panels.
3. On all models, Remove front seat outer belt shoulder anchor bolt. Remove rear seat outer belt floor
anchor bolt. Remove coat hook and clip. Remove rear pillar upper trim. Remove rear seat outer belt from
rear pillar upper trim. Remove sun roof opening trim. Remove 3 clips, stoppers and headlining.
4. Remove sun roof glass mounting nuts and shims. See Fig. 44
. Record number and location of shims. Pull

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:30 AMPage 56 © 2005 Mitchell Repair Information Company, LLC.

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 60: Aligning Drive Cable (RAV4 4
-Door)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Removal (Sienna 4-Door)
1. Close sun roof. Turn ignition off. Remove second row seats. Remove third row seats (if equipped).
Remove liftback door scuff plate. See Fig. 61
. Remove rear speaker cover and rear quarter trim panel
cover. Remove seat belt bezel from rear quarter trim panel. Remove luggage room light. Carefully
remove left and right quarter trim panels by removing 4 screws and releasing clips along outer edges.
Remove "D" pillar trim. Remove second row seat shoulder belt outer anchor bolt and "C" pillar trim.
2. Remove quarter trim front panel. Disconnect power connectors and heater control cable. Remove slide
door scuff plate. Remove roof side rail trim. Remove front door scuff plates. Remove kick panels.
Remove front door opening trim. Remove front pillar trim. Disconnect tweeter speaker (if equipped).
3. Remove front seat shoulder belt outer floor anchor bolt. Remove center pillar lower trim. Remove front
seat shoulder belt seat shoulder belt outer anchor bolt. Remove coat hooks. Remove assist grips. Remove
sun visors and holders. Remove sun roof opening trim moldings. Remove overhead console. Remove
dome light cover and dome lights. Release 4 clips and remove roof headlining.
4. Remove sun roof side trim. Usin
g a Torx wrench, remove 4 sun roof mounting bolts. See Fig. 62. Pull

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:30 AMPage 80 © 2005 Mitchell Repair Information Company, LLC.

upward on sun roof glass and remove. Remove 3 bolts and sun roof motor assembly. Disconnect 4 drain
hoses. Remove 8 bolts and 4 brackets. Remove 6 nuts and sun roof housing.
Removal (Sienna 5-Door)
1. Close sun roof. Turn ignition off. Remove second row seats. Remove third row seats (if equipped).
Remove liftback door scuff plate. See Fig. 61
. Remove slide door scuff plate. Remove rear speaker
cover. On left side remove rear quarter trim panel cover. On right side remove air inlet grille. On both
sides, remove seat belt bezel from rear quarter trim panel. Remove luggage room light. Remove slide
door courtesy lights. Carefully remove left and right quarter trim panels by removing 2 screws, and
releasing clips along outer edges. Remove "D" pillar trim. Remove second row seat shoulder belt outer
anchor bolt and "C" pillar trim.
2. Remove roof side rail trim. Remove front door scuff plates. Remove kick panels. Remove front door
opening trim. Remove front pillar trim. Disconnect tweeter speaker (if equipped).
3. Remove front seat shoulder belt outer floor anchor bolt. Remove center pillar lower trim. Remove front
seat shoulder belt seat shoulder belt outer anchor bolt. Remove coat hooks. Remove assist grips. Remove
sun visors and holders. Remove sun roof opening trim moldings. Remove overhead console. Remove
dome light cover and dome lights. Remove heater control panel. Release 4 clips and remove roof
headlining.
4. Remove sun roof side trim. Using a Torx wrench, remove 4 sun roof mounting bolts. See Fig. 62
. Pull
upward on sun roof glass and remove. Remove 3 bolts and sun roof motor assembly. Disconnect 4 drain
hoses. Remove 8 bolts and 4 brackets. Remove 6 nuts and sun roof housing.
Disassembly & Reassembly
1. Remove screws and sun roof panel stoppers. Remove sunshade trim. Remove rear sun roof drip channel.
Remove 4 screws and rear frame. Remove screws and guide rail stoppers. Slide drive cable rearward and
remove it. Remove sun roof wind deflector panel. Remove 2 screws and guide blocks. Remove 6 screws
and sun roof housing.
2. To reassemble, adjust drive cables to a completely closed and tilted down position. Slide both cables
forward or backward to align marks. See Fig. 30
. To complete reassembly, reverse disassembly
procedure.
Installation
Prior to installing drive motor, remove cam plate cover from drive motor. Turn drive gear until marks align,
indicating a full closed position. See Fig. 40
. Reinstall cam plate cover. Tighten nuts and bolt to specification.
See TORQUE SPECIFICATIONS
. To complete installation, reverse removal procedure.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:30 AMPage 81 © 2005 Mitchell Repair Information Company, LLC.