seat belt TOYOTA RAV4 1996 Service Repair Manual

BO48D−01
H02975: 4 Clips
H02976
: 9 Clips BO−46
− BODYQUARTER WINDOW GLASS (3−Door)
1996 RAV4 (RM447U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE REAR SEAT
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE REAR FLOOR FINISH PLATE
4. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR BOLT
5. REMOVE QUARTER TRIM
(a) Remove the rear seat outer belt floor anchor bolt.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
(b) Remove the 4 screws.
(c) Using a screwdriver, remove the quarter trim.
6. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the rear seat belt shoulder anchor bolt.
(b) Remove the 3 clips and roof side inner garnish.
7. REMOVE FRONT PILLAR GARNISH
Using a screwdriver, remove the front pillar garnish.
8. REMOVE QUARTER WINDOW GLASS
Remove the 2 nuts and quarter window glass.
9. REMOVE QUARTER WINDOW LOCK
Remove the bolt, 2 screws and quarter window glass.
10. REMOVE HINGE

N14553
BO48G−01
H02978
4 Clips
H02979
: Clip
H02980
: 4 Clips
H02981
− BODYQUARTER WINDOW GLASS (5−Door)
BO−49
1996 RAV4 (RM447U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE REAR DOOR SCUFF PLATE
2. REMOVE REAR FLOOR FINISH PLATE
3. REMOVE REAR SIDE TRIM
(a) Remove the rear seat outer belt floor anchor bolt.
(b) Using a screwdriver, pull the garnish upwards to remove
it.
4. REMOVE DECK SIDE TRIM
(a) Remove the side trim tool bag cover.
(b) Remove the 8 screws.
(c) Using a screwdriver, remove the deck side trim.
5. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the rear seat outer belt shoulder anchor bolt.
(b) Remove the screw and 3 clips.
(c) Using a screwdriver, remove the roof side inner garnish.
6. REMOVE QUARTER WINDOW GLASS
Remove the 3 clips and glass.

BO3D7−01
N11414
− BODYREMOVABLE ROOF
BO−59
1996 RAV4 (RM447U)
REMOVAL
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE REAR SEAT
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE REAR FLOOR FINISH PLATE
4. REMOVE FRONT SEAT BELT SHOULDER ANCHOR
BOLT
5. REMOVE QUARTER TRIM LH AND RH
(a) Quarter trim LH and RH.
(b) Rear seat belt shoulder anchor bolt.
6. REMOVE ROOF SIDE INNER GARNISH
(a) Roof side inner garnish.
(b) Front pillar garnish.
7. REMOVE FRONT AND REAR REMOVABLE ROOF
(a) Disconnect the lock handle from the lock base.
(b) Pull the removable roof rearward to remove it.
8. REMOVE LOCK HANDLE
Remove the 2 screws and lock handle from the removable roof.
9. REMOVE AUXILIARY CATCH

11 2
UNLOCK AND SEAT BELT WARNING
2
1 215A
DOM E AUGE
BLOCK]
L-Y L-B W-
R-W
UNLOCK
W ARNING
SW
OURTESY SW
S SIDE) U 1FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
W-
W-B
ID
R- L
41918
W-B
A 8
B 5B B
2 1
R-
BUCKLE SW
LH B 6
W-B
B C
A B
W-B
W-
JUNCTION
CONNECTORB J10 , J11
A
SEAT BELT
WARNING LIGHT
[C O M B . M E T E R ]B C 9 , C11
A
JUNCTION CONNECTORB J10 , J11A
R-L
A C
-B
R-L
10A G
[FUSE 3
F 8
1H 71D11L 51J 5
BUZZER INTE G R ATIO N R EL AY
B
71
10
56
1I 9
B
1E 8 1B 8 1H 12
9
1D 51H1
Y
8
BY
1
DOOR C
(
DRIVER' D 6

11 3
CURRENT ALWAYS FLOWS TO TERMINAL 1 OF THE INTEGRATION RELAY THROUGH THE DOME FUSE.
1. SEAT BELT WARNING SYSTEM
WHEN THE IGNITION SW IS TURNED ON, CURRENT FLOWS FROM THE GAUGE FUSE TO TERMINAL 7 OF THE INTEGRATION RELAY.
AT THE SAME TIME, CURRENT FLOWS TO TERMINAL 9 OF THE RELAY FROM THE GAUGE FUSE THROUGH THE SEAT BELT
WARNING LIGHT. THIS CURRENT ACTIVATES THE INTEGRATION RELAY AND THE CURRENT FLOWING THROUGH THE WARNING
LIGHT FLOWS FROM TERMINAL 9 OF THE RELAY " TERMINAL 10 " GROUND, CAUSING THE WARNING LIGHT TO LIGHT UP. A
BUCKLE SW OFF SIGNAL IS INPUT TO TERMINAL 8 OF THE RELAY, THE CURRENT FLOWING TO TERMINAL 7 OF THE RELAY FLOWS
FROM TERMINAL 10 " GROUND AND THE SEAT BELT WARNING BUZZER SOUNDS FOR APPROX. 4-8 SECONDS. HOWEVER, IF THE
SEAT BELT IS PUT ON DURING THIS PERIOD (WHILE THE BUZZER IS SOUNDING), SIGNAL INPUT TO TERMINAL 8 OF RELAY STOPS
AND THE CURRENT FLOW FROM TERMINAL 7 OF THE RELAY " TERMINAL 10 " GROUND IS CUT, CAUSING THE BUZZER TO STOP.
2. UNLOCK WARNING SYSTEM
WITH THE IGNITION KEY INSERTED IN THE KEY CYLINDER (UNLOCK SW ON), THE IGNITION SW STILL OFF AND DRIVER'S DOOR
OPEN (DOOR COURTESY SW ON), WHEN A SIGNAL IS INPUT TO TERMINAL 6 OF THE RELAY, THE INTEGRATION RELAY OPERATES,
CURRENT FLOWS FROM TERMINAL 7 OF THE RELAY " TERMINAL 10 " GROUND AND UNLOCK WARNING BUZZER SOUNDS.
B 6 BUCKLE SW LH
1-2 : CLOSED WITH DRIVER'S SEAT BELT IN USE
D 6 DOOR COURTESY SW (DRIVER'S SIDE)
1-GROUND : CLOSED WITH LH DOOR OPEN
U 1 UNLOCK WARNING SW
10-9 : CLOSED WITH IGNITION KEY IN CYLINDER
INTEGRATION RELAY
10-GROUND : ALWAYS CONTINUITY
6-GROUND : CONTINUITY WITH THE DRIVER'S DOOR OPEN
5-GROUND : CONTINUITY WITH IGNITION KEY IN CYLINDER
8-GROUND : CONTINUITY WITH THE DRIVER'S SEAT BELT IN USE
9-GROUND :0 VOLTS WITH THE IGNITION SW ON AND THE BUCKLE SW LH OFF
1-GROUND : ALWAYS APPROX. 12 VOLTS
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
B 630D 632 (2-DOOR), 33 (4-DOOR)J11B31
C 9A30F 831U 131
C11B30J10A31
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
223R/B NO. 2 (ENGINE COMPARTMENT LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20INSTRUMENT PANEL WIRE AND J/B NO 1 (LOWER FINISH PANEL)1D20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1E20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1H
1I20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1J
20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1L20FLOOR WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
ID36LEFT KICK PANEL
SYSTEM OUTLINE
SERVICE HINTS

11 4
UNLOCK AND SEAT BELT WARNING

11 9
THE SRS IS A DRIVER AND PASSENGER PROTECTION DEVICE WHICH HAS A SUPPLEMENTAL ROLE TO THE SEAT BELTS.
WHEN THE IGNITION SW IS TURNED TO ACC OR ON, CURRENT FROM THE CIG & RAD FUSE FLOWS TO TERMINAL 10 OF THE
AIRBAG SENSOR ASSEMBLY. ONLY WHEN THE IGNITION SW IS ON DOES THE CURRENT FROM THE IGN FUSE TO TERMINAL 9.
IF AN ACCIDENT OCCURS WHILE DRIVING, WHEN THE FRONTAL IMPACT EXCEEDS A SET LEVEL, CURRENT FROM THE CIG & RAD
OR IGN FUSE FLOWS TO TERMINALS 4 AND 2 OF THE AIRBAG SENSOR ASSEMBLY " TERMINAL 1 OF THE AIRBAG SQUIB "
TERMINAL 2 " TERMINALS 3 AND 1 OF THE AIRBAG SENSOR ASSEMBLY " TERMINAL 5 OR TERMINAL 6 OR BODY GROUND "
GROUND, SO THAT CURRENT FLOWS TO THE AIRBAG SQUIBS AND CAUSES IT TO OPERATE.
THE AIRBAG STORED INSIDE THE STEERING WHEEL PAD IS INSTANTANEOUSLY EXPANDED TO SOFTEN THE SHOCK TO THE
DRIVER.
THE AIRBAG STORED INSIDE THE PASSENGER'S INSTRUMENT PANEL IS INSTANTANEOUSLY EXPANDED TO SOFTEN THE SHOCK
TO THE PASSENGER.
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A1830C1130J 231
A1930D 128J 731
A2030F 831
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
IE20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
IM20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
EA134ENGINE WIRE AND ENGINE ROOM MAIN WIRE (INSIDE OF R/B NO. 2)
IB136ENGINE ROOM MAIN WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
IG238ENGINE WIRE AND INSTRUMENT PANEL WIRE (UNDER THE INSTRUMENT PANEL CENTER)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EC34INTAKE MANIFOLD
ID36LEFT KICK PANEL
IE36INSTRUMENT PANEL BRACE LH
AB 12
34
5678910A18
YELLOW
12A19
YELLOW
12A20
YELLOW
4 3 XC11
GRAY
XX3
X5X
XX X11
XXX
XXX
X
X D 1
BL ACKF 8
(
SEE PAGE 26)A A A A A
AAAAAAAJ 2
BLUE
(
HINT : SEE PAGE 7)C C A A
AA CCJ 7
GRAY
(
HINT : SEE PAGE 7) B
BBB
SYSTEM OUTLINE

K
1
234
3 RAV4
2
1H 12
1H 71I91D11H12
2 1
ID15A
DOME
Left kick panelINTEGRATION RELAY
B 6
BUCKLE
SW LH
100A ALT2ACC
IG 1 AM1 4
I10
IGNITION SW
BATTERY 1D 9
1K 440A
AM1
2
28
6 2
W WF 7
FU SIBLE
LIN K B LO C K
W80A MAIN
1D 7
1F 1
1B 8 419
318 B-YBR-L
W-B W-BR-Y
2
1
W-B W-B
Unlock and Seat Belt Warning Power
Source
W-B C10
HIGH BEAM INDICATOR LIGHT
[COMB. METER]
R-G W-B
Headlight
W-B
34
12
2
22
1G 81J 4
Right kick panel 15A
H-LP
LH15A
H-LP
RH 5
21 2133
R-Y
818
H-LP RELAY
H 1
HEADLIGHT
LHH 2
HEADLIGH T
RH
17
LIGHT
CONTROL SWDIM MER
SW
OFF
TAIL
HEAD
LO W
HIGH
FLASHH T ED HF HU HL
C13
COMBINATION SW9 6
1J 10
1G 112
2
10 1199
R-BR-LR-G
R-Y
R-G
R-YR-G
R- WR-Y
R-W
1J 7
1G 9
R-W R-W14
2 1
IG 30A
MAIN
NO. 1
F 8
10A GAUGE
[FUSE BLOCK]
9
ID Left kick panel 10 5W
W
A
AJ10
JUNCTION
CONNECTOR RR
10 1G
1C 14
R-G
R- Y
1E 8
7BB
CA8A
5B
11J 5
L-Y
Y-B
R-L
R- L
C 9 A , C11 B
J10 A , J11 B
JUNCTION CONNECTOR SEAT BELT WARNING
LIGHT[COM B. M ETER]R-W
1L 5
1
D 6
DOOR COURTESY SW
(
Driver' s Side) 6
1 2
U 1
UNLOCK
WARNING
SW
L-B
BA CB
W-B51D
J10 A , J11 B
JUNCTION
CONNECTOR W-B
W-B AAAAAA
BBBCCC JUNCTION CONNECTOR
13 9 8 7 6 5 4 3 2 1 101112
10 9 8 7 6 5 4 3 2 1A C 9 BROW N
B C11 GRAY SEAT BELT WARNING LIGHT
[CO MB . M ETE R ]
B J11 G R A YA J10 G R A Y