TOYOTA RAV4 1997 Owners Manual

195
Model:
3S-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
86.0 X 86.0 (3.39 X 3.39)
Displacement, cm 3
(cu. in):
1998 (121.9) Fuel type:
unleaded gasoline, Research Octane Number 91 (Octane rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.):
58 (15.3, 12.8) ENGINE
Valve clearance (engine cold), mm (in.)
Intake 0.19 '0.29 (0.007 '0.011)
Exhaust 0.28 '0.38 (0.011 '0.015)
Spark plug type: NIPPONDENSO PK20R11
NGK BKR6EP-1 1
Spark plug gap, mm (in.): 1.1 (0.043)
Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf: Generator belt 95 + 20
Air conditioning
compressor belt 66 - 99 Power steering
pump belt 80 + 20
ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.): With filter
4.1 (4.3, 3.6)
Without filter 3.9 (4.1, 3.4)
Engine Fuel Service specifications

196
Oil grade:
API SH, Energy-Conserving IIº mul-
tigrade engine oil or ILSAC multigrade en-
gine oil is recommended. Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp., qt.):
Manual Transmission 8.0 (8.5, 7.0)
Automatic transmission
7.7 (8.1, 6.8) Coolant type:
With ethylene-glycol antifreeze (Do not use alcohol type.)
BATTERY Open voltage* at 20 C (68 F):
12.6 '12.8 V Fully charged
12.2 '12.4 V Half charged
11.8 '12.0 V Discharged
*: Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off Charging rates: 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5' 15 (0.2 '0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Two-wheel drive models 3.9 (4.1, 3.4)
Four-wheel drive models
5.0 (5.3, 4.4) Oil type:
Two-wheel drive models
Multipurpose gear oil API GL-4 or GL-5
Four-wheel drive models
Multipurpose gear oil API GL-5
Recommended oil viscosity:
SAE 75W-90
AUTOMATIC TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.): Two-wheel drive models Up to 3.3 (3.5, 2.9)
Four-wheel drive models Up to 7.0 (7.4, 6.2)
Fluid type:
Two-wheel drive models Automatic transmission fluid D-II or DEXRON [
III (DEX
RON [
II)
Four-wheel drive models Toyota automatic transaxle
fluid Type T or equivalent

197
TRANSFER
(four-wheel drive models with an au-
tomatic transaxle)
Oil capacity, L (qt., Imp. qt.):
0.7 (0.7, 0.6)
Oil type:
Multipurpose gear oil API GL-5
Recommended oil viscosity: SAE 75W-90
REAR DIFFERENTIAL (four-wheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL-5
Recommended oil viscosity:
Above -18 C (0 F)
SAE 90
Below -18 C (0 F)
SAE 80W or 80W-90 BRAKES Minimum pedal clearance when de- pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm (in.):
75 (3.0)
Pedal freeplay, mm (in.): 1' 6 (0.04 '0.24)
Pad wear limit, in. (mm): 1.0 (0.04)
Lining wear limit, in. (mm):
1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf): 5' 8 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON [
II or III

198
Tire size and pressure:
Tire pressure 2
MdlTi i
Tire ressure
kpa (kgf/cm 2
or bar, psi)
Wh l iModelTire sizeFrontRearWheel size
2-door models215/70R 16 99S180 (1.8, 26)180 (1.8, 26)16 X 6JJ 16 X 6.5JJ*
235/60R 16 100H170 (1.7, 25)170 (1.7, 25)16 X 6.5 JJ
4-door models215/70R 16 99S190 (1.9, 28)180 (1.8, 26)16 x 6JJ 16 X 6.5JJ *
235/60R 16 100H170 (1.7, 25)170 (1.7, 25)16 X 6.5JJ
Wheel nut torque, N w m (kgf w m, f w Ibf):
103 (10.5, 76)
*: Vehicles with aluminum wheel
Tires

199
Engine compartment (U.S.A.) Fuses (type A) 1 AM2 20A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system
2 DOME 15A: Personal lights, open door
warning light, clock 3 EFI 15A: Multiport fuel injection sys-
tem/sequential multiport fuel injection system 4 HAZ-HORN 15A: Emergency flashers,
horns
5 ALT-S 5A: Charging system
6 SPARE 15A: Spare fuse
7 SPARE 7.5A: Spare fuseEngine compartment (Canada) 8 H-LP LH 15A: Left-hand headlight
9 H-LP RH 15A: Right-hand headlight
10 DRL 7.5A: Daytime running light sys-
tem
11 H-LP LH-L 10A: Left-hand headlight
(low beam)
12 H-LP RH-L 10A: Right hand head-
light (low beam)
13 H-LP LH-H 10A: Left-hand headlight
(high beam)
14 H-LP RH-H 10A: Right-hand healight
(high beam)Engine compartment
15 TAIL 10A: Tail lights, parking lights, li-
cense plate lights, interior lights
16 GAUGE 10A: Gauges and meters,
service reminder indicators (except dis-
charge and open door warning lights),
back-up lights, air conditioning system,
power windows, rear window defogger,
center differential lock system, electroni-
cally controlled automatic transmission system
17 TURN 7.5A: Turn signal lights
18 CIG & RAD 15A: Cigarette lighter,
clock, car audio system, power rear view mirrors
Fuses

200
Instrument panel
19 DEF-I/UP 7.5A: Multiport fuel injec-
tion system/sequential multiport fuel in-
jection system
20 IGN 7.5A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning light
21 ECU-IG, 7.5A: Anti-lock brake sys-
tem, electronically controlled automatic transmission system
22 WIPER 20A: Windshield wipers and
washer, rear wiper and washer23 SRS 7.5A: SRS airbag system
24 OBD 7.5A: On-board diagnosis sys-
tem
25 STOP 10A: Stop lightsInstrument panel
26 A/C 7.5A: Air conditioning system
Fuses (type B)
27 MAIN No. 1 30A: Starting system,
headlights
28 RDI FAN 30A: Electric cooling fan
29 CDS FAN 30A: Electric cooling fan
30 POWER 30A: Power windows, power
door lock system 31 DEF 30A: Rear window defogger
32 AM1 40A: CIG & RADº, WIPERº,
GAUGEº, ECU-IGº, TURNº and TAILº fusesPassenger 's side kick panel Fuses (type C)
33 Main 80A: AM2º, HAZ-HORNº,
EFIº, DOMEº, RADIOº and ALT-Sº fuses
34 ALT 100A: Tail lights, ABSº, RADIOº,
HTRº, AM1º, POWERº, STOPº and
DEFº fuses 35 HTR 50A: Air conditioning system
36 ABS 60A: Anti-lock brake system

Part 9Reporting safety defects for
U.S. owners
201
REPORTING SAFETY DEFECTS FOR U.S.OWNERS AND UNIFORM TIRE QUALITY GRADING
Reporting safety defects for
U.S. owner
s

Uniform tire quality grading
If you believe that your vehicle has
a defect which could cause a crash
or could cause injury or death, you should immediately inform the Na-
tional Highway Traffic Safety Ad-
ministration (NHTSA) in addition to
notifying Toyota Motor Sales,
U.S.A., Inc.
(Toll-free: 1-800-331-4331).
If NHTSA receives similar com-
plaints, it may open a investiga-
tion, and if it finds that a safety de-
fect exists in a group of vehicles, it
may order a recall and remedy
campaign. However, NHTSA can-
not become involved in individual
problems between you, your deal-
er, or Toyota Motor Sales, U.S.A.,Inc. To contact NHTSA, you may eithercall the Auto Safety Hotline toll-
free at 1-800-424-9393 (or
366-0123 in Washington D.C.
area) or
write to: NHTSA. U.S. De-
partment of Transportation. Wash-
ington D.C. 20590. You can also
obtain other information about mo-
tor vehicle safety from the Hotline.

202This
information has been prepared in ac-
cordance with regulations issued by the
National Highway Traffic Safety Adminis-
tration of the U.S. Department of Trans-
portation. It provides the purchasers and/
or prospective purchasers of Toyota
vehicles with information on uniform tire
quality grading.
Your Toyota dealer will help answer any
questions you may have as you read this information.
DOT quality gradesÐAll passenger
vehicle tires must conform to Federal
Safety Requirements in addition tothese grades. These quality grades are
molded on the sidewall.
Treadwear ÐThe treadwear grade is a
comparative rating based on the wear
rate of the tire when tested under con-
trolled conditions on a specified govern-
ment test course. For example, a tire
graded 150 would wear one and a half
(1-1/2) times as well on the government course as a tire graded 100. The relative
performance of tires depends upon the
actual conditions of their use, however,
and may depart significantly from the norm due to variations in driving habits,
service practices and differences in road characteristics and climate. Traction A, B, C
ÐThe traction grades,
from highest to lowest, are A, B, and C,
and they represent the tire's ability to stop
on wet pavement as measured under
controlled conditions on specified govern-
ment test surfaces of asphalt and con-
crete. A tire marked C may have poor trac-
tion performance.
Warning: The traction grade assigned to this tire is based on braking (straight
ahead) traction tests and does not include
cornering (turning) traction.
Temperature A, B, C ÐThe temperature
grades are A (the highest), B, and C, rep-
resenting the tire's resistance to the gen-
eration of heat and its ability to dissipate heat when tested under controlled condi-tions on a specific indoor laboratory test
wheel. Sustained high temperature can
cause the material of the tire to degener- ate and reduce tire life, and excessive
temperature can lead to sudden tire fail-
ure. The grade C corresponds to a level of
performance which all passenger car tires
must meet under the Federal Motor Ve-
hicle Safety Standard No. 109. Grades B
and A represent higher levels of perfor- mance on the laboratory test wheel than
the minimum required by law. Warning: The temperature grades for this tire
are established for a tire that is proper-
ly inflated and not overloaded. Excessivespeed, underinflation, or excessive load- ing, either separately or in combination,can cause heat buildup and possible tire failure.
Uniform tire quality grading