fuel tank TOYOTA RAV4 1997 Owners Manual

Publication No. OM42453U
Part No. 01999-42453
Printed in Japan 01- 9705- 00
Quick index If a service reminder indicator or warning buzzer comes on 71 . . . . .
If your vehicle will not start 131
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If your engine stalls while driving 134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 135
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If you have a flat tire 136
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If your vehicle needs to be towed 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break- in period 108 . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 119
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General maintenance 156
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Complete index 203
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Gas station information
Fuel type: UNLEADED gasoline, Octane Rating 87 (Research Octane Number
91) or higher.
For improved vehicle performance, the use of premium unleaded
gasoline with an Octane Rating of 91 (Research Octane Number
96) or higher is recommended.
See page 108 for detailed information.
Fuel tank capacity: 58 L (15.3 gal., 12.8 lmp. gal.)
Engine oil: API SH, ''Energy- Conserving II'' or ILSAC multigrade engine oil
is recommended.
See page 170 for detailed information.
Tire information: See pages 173 through 178.
Tire pressure: See page 198. U
3
I

Part 1Keys
7
OPERATION OF INSTRUMENTS ANDCONTROLSÐ
Chapter 1-2 Keys and Doors
Keys
Side doors
Power windows
Quarter window
Back door
Hood
Fuel tank cap
Electric moon roof
Detachable sun roof

Your vehicle is supplied with two
kinds of key.
1. Master key- This key works in every
lock.
2. Subkey- This key will not work in the glovebox.
To protect things locked in the glovebox
when you have your vehicle parked, leave
the subkey with the attendant. Since the side doors and back door can be
locked without a key, you should always carry a
spare key in case you accidentally
lock your keys inside the vehicle.
KEY NUMBER PLATE
Your key number is shown on the
plate. Keep the plate in a safe place
such as your wallet, not in the vehicle.
If you should lose your keys of if you need
additional keys, duplicates can be made
by a Toyota dealer using the key number.
You should also put a copy of the key
number with your important papers.

14
1. To open the fuel filler door, pull thelever up.
CAUTION!
Do not smoke, cause sparks or al-
low open flames when refuelling.
The fumes are flammable.
When opening the cap, do not re-
move the cap quickly. In hot weath-
er, fuel under pressure could cause
injury by spraying out of the filler
neck if the cap is suddenly re- moved.
2. To remove the fuel tank cap, turn
the cap slowly counterclockwise,
then pause slightly before remov-
ing it. After removing the cap, hang
it on the cap hanger.
It is not unusual to hear a slight swoosh
when the cap is opened. When installing,
turn the cap clockwise till you hear a click.
If the cap is not tightened securely, themalfunction indicator lamp comes on.
Make sure the cap is tightened securely.
The indicator lamp goes off after driving several times. If the indicator lamp does
not go off, contact your Toyota dealer as soon as possible.
CAUTION!
Make sure the cap is tightened se-
curely to prevent fuel spillage in
case of an accident.
Use only a genuine Toyota fuel tankcap for replacement. It has a built incheck valve to reduce fuel tank vac- uum.
Fuel tank cap

Part 1Fuel gauge
69
OPERATION OF INSTRUMENTS ANDCONTROLSÐ
Chapter 1-5 Gauges, Meters and Service reminderindicators
Fuel gauge
Engine coolant temperature gauge
Tachometer
Odometer and trip meter
Service
reminder indicators and
warning buzzers
The gauge works when the ignition
switch is on and indicates the approxi-
mate quantity of fuel remaining in the tank. Nearly fullÐNeedle at Fº Nearly emptyÐNeedle at Eº
It is a good idea to keep the tank over 1/4 full.
This fuel gauge has a non-return type
needle wh ich remains at the last indicated
position when the ignition switch is turned
off.
If the level approaches Eº or the low fuel
level warning light comes on, fill the fuel
tank as soon as possible. On inclines or curves, due to the move-
ment of fuel in the tank, the fuel gauge
needle may fluctuate or the low fuel level
warning light may come on earlier than usual.
If the fuel tank is completely empty, the malfunction
indicator lamp comes on. Fill
the fuel tank immediately.
The indicator lamp goes off after driving
several times. If the indicator lamp does
not go off, contact your Toyota dealer as soon as possible.

73
NOTICE
Do not continue driving if the engine drive belt is broken or loose.
(d) Low Oil Pressure Warning Light
This light warns that the engine oil pres-
sure is too low.
If it flickers or stays on while you are driv-
ing, pull off the road to a safe place and
stop the engine immediately. Call a Toyo-
ta dealer or qualified repair shop for assis-tance.
The light may occasionally flicker when
the engine is idling or it may come on brief-
ly after a hard stop. There is no cause for concern if it then goes out when the en-
gine is accelerated slightly.
The light may come on when the oil level
is extremely low. It is not designed to indi- cate low oil level, and the oil level must bechecked using the level dipstick.
Do not drive the vehicle with the
warning light onÐeven for one
block. It may ruin the engine. CAUTION
! (e) Malfunction Indicator Lamp
This lamp comes on in the following cases.
a. The fuel tank is completely empty. (See Fuel gaugeº in Chapter 1-5 for in- structions.)
b. The fuel tank cap is not tightened se-
curely. (See Fuel tank capº in Chapter
1-2 for instructions.)
c. There is a problem somewhere in your
engine or automatic transmission electri- cal system.
If it comes on while you are driving in case
c, have your vehicle checked/repaired by
your Toyota dealer as soon as possible.
(f) Low Fuel Level Warning Light
This light comes on when the fuel level in
the tank becomes nearly empty. Fill up the tank as soon as possible.
On inclines or curves, due to the move-
ment of fuel in the tank, the low fuel level
warning light may come on earlier than usual.
(g) ABSº Warning Light
This light warns that there is a problem
somewhere in your anti-lock brake sys- tem. If the light comes on while you are driving,
have your vehicle checked by your T
oyota
dealer as soon as possible.
The light will come on when the ignition
key is turned to the ONº position. After
about 3 seconds, the light will go off. When the ABSº warning light is on (and
the brake system warning light is off), the brake system operates conventionally but
anti-lock brake system is not assisting brake performance so that the wheels can
lock-up during sudden braking or braking
on slippery road surfaces.
(h) Open Door Warning Light
This light remains on until all the doors
and back door are completely closed.
(i) Automatic Transmission Fluid Tem-
perature Warning Light (four-
wheel drive models)
This light warns that the automatic trans- mission fluid temperature is too high.

108
Do not drive horizontally across
steep slopes. Driving straight up or
straight down is preferred. Your ve-
hicle (or any similar off-road ve-
hicle) can tip over sideways much
more easily than forward or back- ward.
When driving off-road or in rugged
terrain, do not drive at excessive
speeds, jump the vehicle, or strike
objects, etc. This may cause loss or
control or vehicle rollover. You are
also risking expensive damage to
your vehicle's suspension and chassis. Drive gently and avoid high speeds.
Your vehicle does not need an elaborate
break-in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of your vehicle:
Do not drive over 88 km/h (55 mph).
Run the engine at moderate speed be- tween 2000 and 4000 rpm.
Avoid full-throttle starts.
Try to avoid hard stops during the first
300 km (200 miles).
Do not drive slowly with the manual
transmission in a high gear.
Do not drive for a long time at any
single speed, either fast or slow.
Do not tow a trailer during the first 800
km (500 miles) FUEL TYPE
Your new vehicle must use only un-
leaded gasoline.
To help prevent gas station mixups, your
Toyota has a new smaller fuel tank open- ing.
The special nozzle on pumps with un-
leaded fuel will fit it, but the larger stan-
dard nozzle on pumps with leaded gas will
not.
Do not use leaded gasoline. Use of
leaded gasoline will cause the
three-way catalytic converter tolose its effectiveness and the emis- sion control system to function im-properly. Also, this can increase maintenance costs.
NOTICE
OCTANE NUMBER
Select Research Octane Number 91
(Octane Rating 87) or higher.
Use of unleaded fuel with an octane num- ber rating lower than stated above will
cause persistent heavy knocking. If se-
vere, this will lead to engine damage.
Break-in period
Fuel

109
If you detect heavy knocking even when
using the recommended fuel, or if you
hear steady knocking while holding a
steady sp
eed on level roads, consult your
Toyota dealer.
However, now and then, you may notice
light knocking for a short time while accel-
erating or driving up hills. This is no needof concern.
GASOLINES CONTAINING DETER-
GENT ADDITIVES
Toyota recommends use of gasolines
that contain detergent additives to
avoid buld-up of engine deposits.
For further details, ask your Toyota dealer
or a local gasoline retailer.
GASOLINES CONTAINING MTBE
Gasolines that contain MTBE (Methyl
Tertiary-Butyl Ether) are available in
the market. If you use a gasoline mixed
with MTBE, make certain that it does
not contain more than 15% of MTBE.
If the use of gasolines containing MTBE causes poor driveability and/or poor fuel
economy, you should discontinue the use
of fuels containing MTBE. If you use gasohol in your Toyota, be sure
that it is
unleaded, has an octane rating no
lower than 87 and does not contain more than 10% ethanol.
Gasohol is a mixture of gasoline and etha-
nol.
Toyota does not recommend the use of
gasolines containing methanol. If you use
gasoline containing methanol, use only
gasoline meeting the requirements above
and also containing less than 5% metha-
nol with cosolvents and corrosion inhibi-
tors for methanol.

Do not use gasohol other thanstated above. It will cause fuel
system damage or vehicle perfor-
mance problems.
If driveability problems occur(poor hot starting, vaporizing, en-
gine knock, etc), discontinue theuse.
Take care not to spill gasohol dur-
ing refueling. Gasohol may causepaint damage.
NOTICE
58 L (15.3 gal., 12.8 imp. gal.)
GASOLINES CONTAINING ALCOHOL
If your engine knocks... FUEL TANK CAPACITY

158Automatic transmission Parkº
mech-
anism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your ve-
hicle is held securely with the selector lever in ºPº position and all brakes re- leased.
IN THE ENGINE COMPARTMENT Items listed below should be checked
from time to time , e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See Chapter 7-3 for additional infor-
mation.
Engine coolant level Make sure the coolant level is between
the ºFULLº and ºLOWº lines on the see-
through reservoir when the engine is cold.
See Chapter 7-2 for additional informa-tion.
Battery electrolyte level Make sure the electrolyte level of all bat-
tery cells is between upper and lower level
lines on the case. Add only distilled water
when replenishing. See Chapter 7-3 for
additional information. Brake fluid level
Make sure the brake fluid level is correct. See Chapter 7-2 for additional informa-tion.
Engine oil level
Check the l
evel on the dipstick with the en-
gine turned off and the vehicle parked on
a level spot. See Chapter 7-2 for addition-
al information. Power steering fluid level Check the level through the reservoir. The
level should be in the HOTº or COLDº
range depending on the fluid t emperature.
See Chapter 7-2 for additional informa- tion.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have the cause located and corrected immedi-
ately. (See engine exhaust cautions in
Part 2.) Be on the alert for changes in perfor-
mance, sounds, and visual tip-offs
that in-
dicate service is needed. Some important
clues are as follows: Engine missing, stumbling, or pinging
Appreciable loss of power
Strange engine noises
A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)
Change in exhaust sound (This may
indicate a dangerous carbon monox-
ide leak. Drive with the windows open
and have the exhaust system checked
immediately.)
Flat-looking tire; excessive tire squeal
when cornering; uneven tire wear
Vehicle pulls to one side when drivingstraight on a level road
Strange noises related to suspensionmovement
Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking
Engine coolant temperature continual-
ly higher than normal
Does your vehicle need repairing?

185
To prevent burning yourself, do not check the washer fluid level when
the engine is hot.CAUTION
!
NOTICE
After checking the washer fluid
level, make sure the dipstick is se-
curely reinserted. If it is loose, fluid may leak from the reservoir.
Do not check the washer fluid lev-el or add washer fluid when the en-gine is running or when it is hot.If the fluid is spilled over the hot
engine, a fire could result.
If you have added washer fluid un-til it is close to the top of the open-
ing for adding fluid, do not pullout the dipstick. Otherwise, thefluid will overflow.
Do not use engine antifreeze or
any other substitute because itmay damage your vehicle's paint.
The headlights have the beam angle
gauges to check:
1. Vertical movement
2. Horizontal movement
To obtain correct gauge readings, do
these before you check the headlightaims. Make sure the body around the head- light is not deformed.
Park the vehicle on a level spot.
Fill up the fuel tank.
Bounce the vehicle several times.
A passenger should sit on the driver's
seat while checking the headlight aims.Vertical movement gauges: The bubble
on the gauge should be within six marks
from center on both sides.
Checking headlight aims

195
Model:
3S-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
86.0 X 86.0 (3.39 X 3.39)
Displacement, cm 3
(cu. in):
1998 (121.9) Fuel type:
unleaded gasoline, Research Octane Number 91 (Octane rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.):
58 (15.3, 12.8) ENGINE
Valve clearance (engine cold), mm (in.)
Intake 0.19 '0.29 (0.007 '0.011)
Exhaust 0.28 '0.38 (0.011 '0.015)
Spark plug type: NIPPONDENSO PK20R11
NGK BKR6EP-1 1
Spark plug gap, mm (in.): 1.1 (0.043)
Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf: Generator belt 95 + 20
Air conditioning
compressor belt 66 - 99 Power steering
pump belt 80 + 20
ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.): With filter
4.1 (4.3, 3.6)
Without filter 3.9 (4.1, 3.4)
Engine Fuel Service specifications