brake TOYOTA RAV4 1999 Service Manual

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Parts and tools
Here is a list of parts and tools you will
need on performing do- it- yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
Checking the engine oil level
Parts (if level is low):
Engine oil API grade SJ,
ºEnergy- Conservingº or ILSAC
multigrade having viscosity proper for
your climate
Tools: Rag or paper towel
Funnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low): ºToyota Long Life Coolantº or equiva-
lent
See Chapter 7- 2 for details about cool-
ant type selection.
Demineralized or distilled water
Tools:
Funnel (only for adding coolant)
Checking brake fluid
Parts (if level is low): SAE J1703 or FMVSS No.116 DOT 3
brake fluid Tools:
Rag or paper towel
Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low): Automatic transmission fluid DEXRON II
or III
Tools: Rag or paper towel
Funnel (only for adding fluid)
Checking battery condition
Tools:
Warm water
Baking soda
Grease
Conventional wrench (for terminal
clamp bolts)
Checking and replacing fuses
Parts (if replacement is necessary): Fuse with same amperage rating as
original Tools:
Screwdriver (for driver's side instru-
ment lower panel nut)
Conventional wrench (for passenger 's
side kick panel nut)
Adding washer fluid
Parts: Water
Washer fluid containing antifreeze
(for winter use)
Tools:
Funnel
Replacing light bulbs
Parts: Bulb with same number and wattage
rating as original (See charts in ºRe-
placing light bulbsº in Chapter 7- 3.)
Tools:
Screwdriver

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Part 7
DO- IT- YOURSELF
MAINTENANCEÐ
Chapter 7- 2
Engine and Chassis
Checking the engine oil level
Checking the engine coolant level
Checking brake fluid
Checking power steering fluid
Checking tire pressure
Checking and replacing tires
Rotating tires
Installing snow tires and chains
Replacing wheels
Aluminum wheel precautions
Checking the engine oil level
Low level Full level
Add oil O.K. Too full
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick. 1. To get a true reading, the vehicle should be on a level spot. After turning
off the engine, wait a few minutes for
the oil to drain back into the bottom of
the engine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Reinsert the dipstickÐpush it in as far as it will go, or the reading will not be
correct.
4. Pull the dipstick out and look at the oil level on the end.
CAUTION
Be careful not to touch the hot ex-
haust manifold.
If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick.
The approximate quantity of oil needed to
fill between the low level and the full level
on the dipstick is indicated below for refer-
ence.
When the level reaches within the correct
range, install the f iller cap hand- tight.
Oil quantity, L (qt., lmp. qt.): 1.0 (1.1, 0.9)
NOTICE
Avoid overfilling, or the enginecould be damaged.
Check the oil level on the dipstickonce again after adding the oil.

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Checking brake fluid
To check the fluid level, simply look at
the see- through reservoir. The level
should be between the ºMAXº and
ºMINº lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref
illing, it
may indicate a serious mechanical problem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Remove and replace the reservoir cover by
hand. Fill the brake fluid to the dotted line.
This brings the fluid to the correct level when
you put the cover back on. Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the r
eservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water.
NOTICE
If you spill the fluid, be sure to wash
it off with water to prevent it fromdamaging the parts or paint.
Checking power steering fluid
Close Open
If hot O.K. If hot add If cold O.K.
If cold add
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more
in frigid temperatures), the fluid is hot
(60 CÐ80 C or 140 FÐ175 F). You may
also check the level when the fluid is cold
(about room temperature, 10 CÐ30 C or
50 FÐ85 F) if the engine has not been run
for about five hours.

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Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or they may cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available at
your Toyota dealer.
A wheel of a different brand, size and type
may adversely affect handling, wheel and
bearing life, brake cooling, speedometer/
odometer calibration, stopping ab
ility, head-
light aim, bumper height, vehicle ground
clearance, and tire or snow chain clearance
to the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
NOTICE
Do not use wheels of different
brands, sizes and types. This maydamage the drive system.
Aluminum wheel precautions
After driving your vehicle the first 1600
km (1000 miles), check that the wheel
nuts are tight.
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only the Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.

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TRANSFER
(four- wheel drive models with an auto-
matic transaxle)
Oil capacity, L (qt., Imp. qt.):
0.7 (0.7, 0.6)
Oil type: Gear oil API GL- 5
Recommended oil viscosity: SAE 75W- 90
REAR DIFFERENTIAL
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL- 5
Recommended oil viscosity: Above -18 5C (0 5F)
SAE 90
Below -18 5C (0 5F)
SAE 80W or 80W- 90 BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
75 (3.0)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 5Ð8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II or III

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Instrument panel
20. ECU- IG 10 A: Electronically controlled
automatic transmission system, rear
window defogger, center differential
lock system, electric moon roof, multi-
port fuel injection system/sequential
multiport fuel injection system, electric
cooling fan, anti- lock brake system,
cruise control system
21. TURN & GAUGE 10 A: Turn signal
lights, gauges and meters, back- up
lights, service reminder indicators, air
conditioning system, daytime running
light systemInstrument panel
22. STOP 10 A: stoplights, high mounted
stoplight, electronically controlled auto-
matic transmission system, anti- lock
brake system
23. TAIL 15 A: Gauges and meters, emer-
gency flashers, cigarette lighter, center
differential lock system, clock, rear win-
dow defogger, air conditioning system,
electronically controlled automatic
transmission system, car audio system,
tail lights, license plate lights, parking
lights, instrument panel light control,
side marker lights
24. OBD 10 A: On- board diagnosis system
25. SRS- B 10 A: SRS airbag warning lightPassenger's side kick panel
26. HORN 10 A: Horn
27. DEFOG 20 A: Rear window defogger
28. AM1 10 A: ºCIGº, ºPWR OUTLETº,
ºSRS- ACCº, ºWIPERº, ºECU- IGº and
ºTURN & GAUGEº fuses
29. A/C 10 A: Air conditioning system
Fuses (type B)
30. MAIN No.1 40 A: Starting system, ºH-
LP (RH)º, ºH- LP (LH)º, ºH- LP RH- Hº,
ºH- LP LH- Hº, ºH- LP RH- Lº and ºH- LP
LH- Lº fuses
31. CDS FAN 30 A: Electric cooling fans
32. RDI FAN 30 A: Electric cooling fans

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33. PWR 30 A:
Power door lock system,
electric moon roof, power windows
Fuses (type C)
34. ABS 50 A: Anti- lock brake system
35. MAIN 80 A: ºIGNº, ºHAZº, ºDOMEº,
ºALT- Sº, ºMAIN No.1º, ºAM2º and ºEFIº
fuses
36. ALT 100 A: ºHTRº, ºABSº, ºRDI FANº,
ºCDS FANº, ºCIGº, ºSRS- ACCº,
ºWIPERº, ºECU- IGº, ºTURN &
GAUGEº, ºDEFOGº, ºTAILº, ºSTOPº,
ºHORNº, ºOBDº, ºSRS- Bº, ºPWR
OUTLETº, ºPWRº and ºAM1º fuses
37. HTR 50 A: Air conditioning system,
ºA/Cº fuse