TOYOTA RAV4 2003 XA20 / 2.G Workshop Manual

’03 Rav4_U (L/O 0208)
452003 RAV4 from Aug. ’02 Prod. (OM42517U)
Ta k e u p
slack
To o h i g h
Keep as low on
hips as possible
Adjust the position of the lap and
shoulder belts.
Position the lap belt as low as possible
on your hips—not on your waist, then ad-
just it to a snug fit by pulling the shoulder
portion upward through the latch plate.
CAUTION
Both highpositioned lap belts and
loosefitting belts could cause seri-
ous injuries due to sliding under
the lap belt during a collision or
other unintended result. Keep the
lap belt positioned as low on hips
as possible.
For your safety, do not place the
shoulder belt under your arm.
To release the belt, press the bucklere-
lease button and allow the belt to re-
tract.
If the belt does not retract smoothly, pull
it out and check for kinks or twists. Then
make sure it remains untwisted as it re-
tracts.

’03 Rav4_U (L/O 0208)
462003 RAV4 from Aug. ’02 Prod. (OM42517U)
SEAT BELT FOR REAR CENTER SEAT
The rear center seat belt is a 3point type
restraint with 2 buckles. Both seat belt
buckles must be correctly located and se-
curely latched for proper operation.
Make sure that buckle 1 (with light gray
bucklerelease button) is securely latched
for ready use of the center seat belt.Two buckles and tabs for rear center
seat belt
The 2 buckles for the rear center seat
belt are distinguished with colors of the
buckle release button. Also the 2 tabs
have different shape for its end so that
the belt is not buckled in the wrong place.Buckle 1 (with light gray bucklere-
lease button)—Properly matches with
concave end tab
Buckle 2 (with red bucklerelease but-
ton)—Properly matches with round end
tab
CAUTION
Make sure the both buckles are cor-
rectly located and securely latched.
Failure to properly match the buckle
and tab may cause severe injury in
case of an accident or a co llision.

’03 Rav4_U (L/O 0208)
472003 RAV4 from Aug. ’02 Prod. (OM42517U)
To release the concave end tab, insert the
key into the hole on buckle 1 (with light
gray bucklerelease button) and allow the
belt to retract.CAUTION
Do not use the rear center seat belt
with either buckle released. Fastening
only the shoulder belt or lap belt may
cause severe personal injury in case
of sudden braking or a collision.
STOWING THE REAR CENTER SEAT
BELT1. To stow the rear center seat belt, pull the seat belt out of its cover a
little and insert the concave end tab
into the higher slot of the cover.
—Stowing the rear center seat
belt

’03 Rav4_U (L/O 0208)
482003 RAV4 from Aug. ’02 Prod. (OM42517U)
2. Insert the round end tab into thecover. You will hear a click when the
tabs are locked in the seat belt cov-
er. Make sure the tabs are securely
locked in the cover.
Seat belt must be stowed before you fold
the seatback. (See “—Folding up rear
seats” on page 34 or “—Removing rear
seats” on page 37 in this section.)
NOTICE
Stow the rear center seat belt except
when you are wearing it.
PULLING OUT THE REAR CENTER SEAT
BELT
To use the rear center seat belt, pull
the belt out a little and then pull the
tabs out from the cover. If your seat belts cannot be fastened se-
curely because they are not long enough,
a personalized seat belt extender is avail-
able from your Toyota dealer free of
charge.
Please contact your local Toyota dealer so
that the dealer can order the proper re-
quired length for the extender. Bring the
heaviest coat you expect to wear for prop-
er measurement and selection of length.
Additional ordering information is available
at your Toyota dealer.
—Seat belt extender

’03 Rav4_U (L/O 0208)
492003 RAV4 from Aug. ’02 Prod. (OM42517U)
CAUTION
When using the seat belt extender,
observe the following precautions.
Failure to follow these instructions
could reduce the effectiveness of the
seat belt restraint system in case of
vehicle accident, increasing the
chance of personal injury.
Never use the seat belt extender if
you can fasten the seat belt without
it.
Remember that the extender pro-
vided for you may not be safe when
used on a different vehicle, for
another person, or at a different
seating position than the one origi-
nally intended.To connect the extender to the seat
belt, insert the tab into the seat belt
buckle so that the “PRESS” signs on
the bucklerelease buttons of the ex-
tender and the seat belt are both facing
outward as shown.
You will hear a click when the tab locks
into the buckle.
When releasing the seat belt, press on
the bucklerelease button on the extender,
not on the seat belt. This helps prevent
damage to the vehicle interior and extend-
er itself.
When not in use, remove the extender
and store in the vehicle for future use.
CAUTION
After inserting the tab, make sure
the tab and buckle are locked and
that the seat belt extender is not
twisted.
Do not insert coins, clips, etc. in
the buckle as this may prevent you
from properly latching the tab and
buckle.
If the seat belt does not function
normally, immediately contact your
Toyota dealer. Do not use the seat
until the seat belt is fixed. It cannot
protect an adult occupant or your
child from injury.

’03 Rav4_U (L/O 0208)
502003 RAV4 from Aug. ’02 Prod. (OM42517U)
The driver and front passenger ’s seat
belt pretensioners are designed to be
activated in response to a severe fron-
tal impact.
When the airbag sensor detects the shock
of a severe frontal impact, the front seat
belts are quickly drawn back in by the
retractors so that the belts snugly restrain
the front seat occupants.
The front seat belt pretensioners are acti-
vated even with no passenger in the front
seat.
Collisions occurring at certain speeds and
angles may cause the seat belt preten-
sioners and SRS airbags not to operate
all together.This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the front seat belt pretensioners
are operating properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, front seat belt pretensioner assem-
blies, inflators, warning light, interconnect-
ing wiring and power sources. (For details,
see “Service reminder indicators and
warning buzzers” on page 93 in Section
15.)The front seat belt pretensioner system
mainly consists of the following compo-
nents and their locations are shown in the
illustration.
1. Front airbag sensors
2. SRS warning light
3. Front seat belt pretensioner assemblies
4. Airbag sensor assembly
The front seat belt pretensioners are con-
trolled by the airbag sensor assembly. The
airbag sensor assembly consists of a saf-
ing sensor and airbag sensor.
—Front seat belt
pretensioners

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When the front seat belt pretensioners are
activated, an operating noise may be
heard and a small amount of smokelike
gas may be released. This gas is harm-
less and does not indicate that a fire is
occurring.
Once the front seat belt pretensioners
have been activated, the seat belt retrac-
tors remain locked.
CAUTION
Do not modify, remove, strike or open
the front seat belt pretensioner as-
semblies, airbag sensor or surround-
ing area or wiring. Doing so may
cause sudden operation of the front
seat belt pretensioners or disable the
system, which could result in death
or serious injury.
Failure to follow these instructions
can result in death or serious inju-
ries. Consult your Toyota dealer
about any repairs and modifications.
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
front seat belt pretensioners in some
cases.
Installation of electronic devices
such as a mobile twoway radio,
cassette tape player or compact
disc player
 Repairs on or near the front seat
belt retractor assemblies
 Modification of the suspension sys-
tem
 Modification of the front end struc-
ture
 Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
 Repairs made on or near the front
fenders, front end structure or con-
sole
This front seat belt pretensioner system
has a service reminder indicator to inform
the driver of operating problems. If any of
the following conditions occurs, this
indicates a malfunction of the airbags or
pretensioners. Contact your Toyota dealer
as soon as possible to service the
vehicle.
The light does not come on when the
ignition key is turned to the “ON” posi-
tion, or the light remains on.
The light comes on or flashes while
driving.
If either front seat belt does not retract
or cannot be pulled out due to a mal-
function or activation of the relevant
front seat belt pretensioner.

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In the following cases, contact your Toyota
dealer as soon as possible:
The front of the vehicle (shaded in the
illustration) was involved in an accident
that was not severe enough to cause
the front seat belt pretensioners to op-
erate.
Either front seat belt pretensioner as-
sembly or surrounding area is
scratched, cracked, or otherwise dam-
aged.
The SRS (Supplemental Restraint Sys-
tem) airbags are designed to provide
further protection for the driver and
front passenger in addition to the pri-
mary safety protection provided by the
seat belts.
In response to a severe frontal impact,
the SRS airbags work together with the
seat belts to help reduce injury by inflat-
ing. The SRS airbags help to reduce inju-
ries mainly to the driver’s or front passen-
ger ’s head or chest caused by directly
hitting the steering wheel or dashboard.
The front passenger airbag is activated
even with no passenger in the front seat.
Be sure to wear your seat belt properly. Your vehicle is equipped with a crash
sensing and diagnostic module, which will
record the use of the seat belt restraint
system by the driver and front pass
enger
when the SRS airbags are inflated.
CAUTION
The driver or front passenger who is
too close to the steering wheel or
dashboard during airbag deployment
can be killed or seriously injured.
Toyota strongly recommends that:
The driver sit as far back as pos-
sible from the steering wheel while
still maintaining control of the ve-
hicle.
The front passenger sit as far back
as possible from the dashboard.
All vehicle occupants be properly
restrained using the available seat
belts.
SRS driver airbag and front
passenger airbag

’03 Rav4_U (L/O 0208)
532003 RAV4 from Aug. ’02 Prod. (OM42517U)
This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the SRS airbags are operating
properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, front seat belt pretensioner assem-
blies, inflators, warning light, interconnect-
ing wiring and power sources. (For details,
see “Service reminder indicators and
warning buzzers” on page 93 in Section
15.)The SRS airbag system is designed to
activate in response to a severe frontal
impact within the shaded area between
the arrows in the illustration.
The SRS airbags will deploy if the severi-
ty of the impact is above the designed
threshold level, comparable to an approxi-
mate 25 km/h (15 mph) collision when
impacting straight into a fixed barrier that
does not move or deform.
If the severity of the impact is below the
above threshold level, the SRS airbags
may not deploy.However, this threshold velocity will be
considerably higher if the vehicle strikes
an object, such as a parked vehicle or
sign pole, which can move or deform on
impact, or if it is involved in an underride
collision (e.g. a collision in which the nose
of the vehicle “underrides”, or goes under,
the bed of a truck, etc.).
It is possible that in some collisions at the
lower zone of airbag sensor detection and
activation the SRS airbags and front seat
belt pretensioners will not operate all toge-
ther.
For the safety of all occupants, always
wear your seat belts properly.

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542003 RAV4 from Aug. ’02 Prod. (OM42517U)
Collision from the rear
Collision from the side Vehicle rollover
The SRS airbags are not designed to
inflate if the vehicle is involved in a
side or rear collision, if it rolls over, or
if it is involved in a lowspeed frontal
collision.
Hitting a curb, edge
of pavement or
hard materialFalling into or
jumping over
a deep hole
Landing hard or vehicle falling
The SRS airbags may deploy if a seri-
ous impact occurs to the underside of
your vehicle. Some examples are shown
in the illustration.The SRS airbag system consists mainly of
the following components, and their loca-
tions are shown in the illustration. 1. Front airbag sensors
2. SRS warning light
3. Airbag module for front passenger (airbag and inflator)
4. Airbag sensor assembly
5. Airbag module for driver (airbag and inflator)
The airbag sensor assembly consists of a
safing sensor and airbag sensor.