charging TOYOTA RAV4 2003 XA20 / 2.G Owners Manual

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962003 RAV4 from Aug. ’02 Prod. (OM42517U)
(d) Discharge Warning Light
This light warns that the battery is being
discharged.
If it comes on while you are driving, there
is a problem somewhere in the charging
system.
The engine ignition will continue to oper-
ate, however, until the battery is dis-
charged. Turn off the air conditioning,
blower, radio,etc., and drive directly to the
nearest Toyota dealer or repair shop.
NOTICE
Do not continue driving if the engine
drive belt is broken or loose.
(e) Low Engine Oil Pressure WarningLight
This light warns that the engine oil pres-
sure is too low.
If it flickers or stays on while you are
driving, pull off the road to a safe place
and stop the engine immediately. Call a
Toyota dealer or qualified repair shop for
assistance. The light may occasionally flicker when
the engine is idling or it may come on
briefly after a hard stop. There is no
cause for concern if it then goes out when
the engine is accelerated slightly.
The light may come on when the oil level
is extremely low. It is not designed to
indicate low oil level, and the oil level
must be checked using the level dipstick.
NOTICE
Do not drive the vehicle with the
warning light on—even for one block.
It may ruin the engine.
(f) Malfunction Indicator Lamp
This lamp comes on when the ignition
key is turned to the “ON” position and
goes off after the engine starts. This
means that the warning light system is
operating properly.
If the lamp remains on, or the lamp
comes on while driving, first check the
followings.
Empty fuel tank
If the fuel tank is empty, refuel immedi-
ately.
Loose fuel tank cap
If the fuel tank cap is loose, securely
tighten it.
These cases are temporary malfunctions.
The malfunction indicator lamp will go off
after taking several driving trips.
If the lamp will not go off even after the
several trips, contact your Toyota dealer
as soon as possible.
If the fuel tank is not empty or the fuel
tank cap is not loose...
There is a problem somewhere in the
engine, emission control system, auto-
matic transmission electrical system or
warning light system itself.
Contact your Toyota dealer as soon as
possible to service the vehicle.
Emissions Inspection and Maintenance
(I/M) programs
Your vehicle may not pass a state
emission inspection if the malfunction
indicator lamp remains on. Contact your
Toyota dealer to check your vehicle’s
emission control system and OBD
(OnBoard Diagnostics) system before
taking your vehicle for the inspection.
For details, see “Emissions Inspection and
Maintenance (I/M) programs” on page 216
in Section 6.

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Connecting point
Do not connect it to or near any part
that moves when the engine is
cranked.
CAUTION
When making the connections, to
avoid serious injury, do not lean over
the battery or accidentally let the
jumper cables or clamps touch any-
thing except the correct battery termi-
nals or the ground.
5. Start your engine in the normal way.After starting, run it at about 2000 rpm
for several minutes with the accelerator
pedal lightly depressed.
6. Carefully disconnect the cables in the exact reverse order: the negative cable
and then the positive cable.
7. Carefully dispose of the battery cover cloths—they may now contain sulfuric
acid.
8. If removed, replace all the battery vent plugs.
If the cause of your battery discharging is
not apparent (for example, lights left on),
you should have it checked at your Toyota
dealer.
AFTER JUMP STARTING
Insert the 6 removed clips and press
down their heads to fix the battery cover.
NOTICE
After installed the battery cover, make
sure the battery cover is securely in
its original position. If it is not se-
cured, it may be damaged to your
vehicle.

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DOITYOURSELF MAINTENANCE
Electrical components
Checking battery condition240
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Battery recharging precautions 241
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 242
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 243
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. . . . .
Replacing light bulbs 244
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. . . .
SECTION 7 3

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c. Tighten the holddown clamp onlyenough to keep the battery firmly in
place. Overtightening may damage the
battery case.
After checking the battery, reinstall the
battery cover.
NOTICE
 Be sure the engine and all accesso-
ries are off before performing main-
tenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
Ty p e A
Green Dark Clear or
light yellow
Ty p e B Blue White Red
CHECKING BY INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e B
GreenBlueGood
DarkWhite
Charging necessary.
Have battery
checked by your
Toyota dealer.
Clear orlight
yellow
RedHave battery
checked by your
Toyota dealer.
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
—Checking battery c ondition Battery recharging pr ecautions

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Recommended oil viscosity:SAE 5W30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transaxle 6.3 (6.7, 5.6)
With automatic transaxle 6.2 (6.6, 5.5)
Coolant type:
“Toyota Genuine Long Life Coolant” is
filled in your Toyota vehicle. In order to
avoid technical problems, we strongly
recommend using “Toyota Genuine Long
Life Coolant” or equivalent.
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Twowheel drive models2.5 (2.6, 2.2)
Fourwheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90

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7. ALTS 5 A: Charging system
8. IGN 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
9. EFI3 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, emission control system
10. EFI2 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
11. A/F 20 A: A/F sensor
12. ABS2 30 A: Antilock brake system
13. EFI1 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, “EFI2” and “EFI3” fuses
14. HLP RH 10 A: Righthand headlight
15. HLP LH 10 A: Lefthand headlight
16. ST 5 A: Starting system
17. STOP 10 A: Stop lights, highmounted
stoplight, antilock brake system, shift
lock control system, multiport fuel in-
jection system/sequential multiport fuel
injection system, cruise control system
18. CIG 15 A: Cigarette lighter
19. POWER OUTLET 15 A: Power outlets
20. SHTR 10 A: No circuit 21. PANEL 7.5 A:
Instrument panel lights,
gauges and meters, front fog lights,
instrument panel light control, outside
rear view mirror defoggers, air condi-
tioning system
22. FR FOG 15 A: Front fog lights
23. HORN 10 A: Horn
24. TAIL 7.5 A: Tail lights, license plate
lights, instrument cluster lights
25. TAIL&PANEL 15 A: “PANEL” and
“TAIL” fuses
26. ACC 7.5 A: Car audio system, shift
lock control system, clock, power rear
view mirrors
27. DEF 20 A: Rear window defogger
28. GAUGE 10 A: Backup lights, electric
cooling fans, air conditioning system,
automatic transmission indicator lights,
charging system
29. OBD 7.5 A: Onboard diagnosis sys-
tem
30. IG2 10 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system
31. DOOR 20 A: Power door lock system 32. MIR HTR 10 A:
Outside rear view mir-
ror defoggers
33. RR WIP 15 A: Rear window wiper and
washer
34. WIP 25 A: Windshield wipers and
washer
35. ECU IG 10 A: Emergency flashers,
gauges and meters, antilock brake
system, SRS airbag system, shift lock
control system, cruise control system
Fuses (type B)
36. RDI 30 A: Electric cooling fan
37. CDS 30 A: Electric cooling fan
38. AM2 30 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system,
“IG2” fuse
39. ABS 1 40 A: Antilock brake system
40. HTR 40 A: Air conditioning system
4

1. PWR 30 A: Electric moon roof, power
windows
42. AM1 40 A: Power outlets, rear window
defogger, “ACC”, “CIG”, “ECU IG”,
“GAUGE”, “RR WIP”, “SHTR” and
“WIP” fuses