engine TOYOTA RAV4 2005 XA30 / 3.G Owners Manual

'05 Rav4_U (L/O 0409)
313
2005 RAV4 from Sep. '04 Prod. (OM42570U)
Model:2AZ- FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 88.5
96.0 (3.48
3.78)
Displacement, cm
3 (cu. in.):
2362 (144.1) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 56 (14.8, 12.3) ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.30Ð0.40 (0.012Ð0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill),
L (qt., Imp. qt.): With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
Toyota Genuine Motor Oilº is used in
your Toyota vehicle. Use Toyota approved
Toyota Genuine Motor Oilº or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL Energy- Conservingº or
ILSAC multigrade engine oil
Engine FuelService specifications

'05 Rav4_U (L/O 0409)
315
2005 RAV4 from Sep. '04 Prod. (OM42570U)
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.1)
Fluid type: Toyota Genuine ATF Type T- IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
Scheduled Maintenance Guideº or
Owner 's Manual Supplementº. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type T- IVº
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type T- IVº may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL- 5
Recommended oil viscosity: Above -18
C (0
F)
SAE 90
Below -18
C (0
F)
SAE 80W or 80W- 90
REAR DIFFERENTIAL
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL- 5
Recommended oil viscosity: Above -18
C (0
F)
SAE 90
Below -18
C (0
F)
SAE 80W or 80W- 90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6Ð8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

'05 Rav4_U (L/O 0409)
316
2005 RAV4 from Sep. '04 Prod. (OM42570U)
Tire size:215/70R16 99S
235/60R16 100H
Cold tire inflation pressure, kPa
(kgf/cm
2 or bar, psi):
200 (2.0, 29)
Wheel size: Steel wheel 16
61/2J
Aluminum Wheel 16
7JJ
Wheel nut torque, N
´m (kg f´m, ft´lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires
or replacing wheels), see
Checking tire inflation pres-
sureº through Aluminum
wheel precautionsº, pages
291 through 298 in Section
7- 2.
Engine compartment
Instrument panel
Fuses (type A)
1. RADIO 15 A: Audio system
2. DOME 10 A: Clock, personal light, in-
terior lights, vanity lights, garage door
opener, air conditioning system, wire-
less remote control system, gauges
and meters
3. CUT 30 A: RADIOº and DOMEº fuses
4. A/C 5 A: Air conditioning system
5. MAIN 30 A: H- LP RHº and H- LP LHº
fuses
6. HAZ 10 A: Emergency flashers
Tires Fuses

'05 Rav4_U (L/O 0409)
2005 RAV4 from Sep. '04 Prod. (OM42570U)
Publication No. OM42570U
Part No. 01999-42570
Printed in Japan 01-0409-00
I
Quick index

If a service reminder indicator or warning buzzer comes on 109 . . . . . . . .

If your vehicle will not start 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .

If your engine stalls while driving 246 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your vehicle overheats 246 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .

If you have a flat tire 247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .

If your vehicle needs to be towed 258 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tips for driving during break- in period 199 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to start the engine 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .

General maintenance 273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .

Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 199 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 Imp. gal.)
Engine oil:
API grade SL Energy- Conservingº or ILSAC multigrade engine oil is
recommended.
See page 287 for detailed information.
Tire information: See pages 291 through 298.
Tire inflation pressure: See page 316.
U-3

'05 Rav4_U (L/O 0409)
2005 RAV4 from Sep. '04 Prod. (OM42570U)
Where to obtain the Repair Manual
The repair manual for RAV4 may be purchased
from any Toyota dealer or the Material Distribu-
tion Center. To purchase the repair manual, please
contact your Toyota dealer or call the Material
Distribution Center toll- free at 1- 800- 622- 2033.
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune-up
Periodic maintenance and tune- up helps to prevent
small problems from growing into larger ones later on.
The repair manual outlines exactly what maintenance
is required and clearly explains how to do the work
yourself step- by- step.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.