service TOYOTA RAV4 2005 XA30 / 3.G Owner's Guide

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Some states have vehicle emission in-
spection programs which include OBD
(On- Board Diagnostics) checks.
The OBD system monitors the operation
of the emission control system. When the
OBD system determines that a problem
exists somewhere in the emission control
system, the malfunction indicator lamp
comes on. In this case, your vehicle may
not pass the I/M test and need to be
repaired. Contact your Toyota dealer to
service the vehicle.
Even if the malfunction indicator lamp
does not come on, your vehicle may not
pass the I/M test as readiness codes
have not been set in the OBD system.
Readiness codes are automatically set
during ordinary driving. However, when the
battery is disconnected or run down, the
codes are erased. Also, depending on
your driving habits, the codes may not be
completely set.
Also, if the malfunction indicator lamp had
come on recently due to temporary mal-
function such as a loose fuel tank cap,
your vehicle may not pass the I/M test. The malfunction indicator lamp will go off
after taking several driving trips, but the
error code in the OBD system will not be
cleared unless about 40 trips or more are
taken.
If your vehicle does not pass the I/M test
even the malfunction indicator lamp does
not come on, contact your Toyota dealer
to prepare the vehicle for re- testing.
Emissions Inspection and
Maintenance (I/M) programs

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DO- IT- YOURSELF MAINTENANCE
Introduction
Engine compartment overview278
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Fuse locations 279
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Do- it- yourself service precautions 279
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Parts and tools 281
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Positioning the jack 282
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SECTION 7- 1

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Spare fuses
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do- it- yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This Section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do-
it- yourself maintenance, see Parts and
toolsº on page 281 in this Section.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:
Fuse locationsDo- it- yourself service
precautions

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CAUTION

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)

Right after driving, the engine
compartmentÐthe engine, radiator,
exhaust manifold, power steering
fluid reservoir and spark plug
boots, etc.Ðwill be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.

If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.

Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.

Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.

Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.

Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.

Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
NOTICE

Remember that battery and ignitioncable carry high currents or volt-ages. Be careful of accidentallycausing a short circuit.

Add only Toyota Super Long LifeCoolantº or similar high quality eth-ylene glycol based non- silicate,
non- amine, non- nitrite, and non- bo-rate coolant with long- life hybridorganic acid technology to fill the
radiator. Toyota Super Long LifeCoolantº is a mixture of 50% cool-ant and 50% deionized water (for
the U.S.A.) or 55% coolant and 45%deionized water (for Canada).

If you spill some of the coolant, besure to wash it off with water toprevent it from damaging the parts
or paint.

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ENGINE OIL SELECTION
Toyota Genuine Motor Oilº is used in
your Toyota vehicle. Use Toyota approved
Toyota Genuine Motor Oilº or equivalent
to satisfy the following grade and
viscosity.
Oil grade:API grade SL Energy- Conservingº or
ILSAC multigrade engine oil
Recommended viscosity: SAE 5W- 30
Outside temperature
SAE 5W- 30 is the best choice for good
fuel economy and good starting in cold
weather.
If SAE 5W- 30 is not available, SAE
10W- 30 may be used. However, it
should be replaced with SAE 5W- 30 at
the next oil change.
API service symbol
ILSAC certification mark

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Oil identification marks
Either or both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container.
The top portion of the label shows the oil
quality by API (American Petroleum Insti-
tute) designations such as SL. The center
portion of the label shows the SAE viscos-
ity grade such as SAE 5W- 30. Energy-
Conservingº shown in the lower portion,
indicates that the oil has fuel- saving ca-
pabilities.
The ILSAC (International Lubricant Stan-
dardization and Approval Committee) Certi-
fication Mark is displayed on the front of
the container.
To ensure excellent lubrication perfor-
mance for your engine, Toyota Genuine
Motor Oilº is available, which has been
specifically tested and approved for all
Toyota engines.
Please contact your Toyota dealer for fur-
ther details about Toyota Genuine Motor
Oilº.Look at the see- through coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the FULLº and LOWº lines on the
reservoir. If the level is low, add the
coolant. (For the coolant type, see
Coolant type selectionº described be-
low.)
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the LOWº line, add
coolant. Bring the level up to the FULLº
line.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, radiator cap and drain
cock and water pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check
for leaks in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Checking the engine coolant
level

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SPECIFICATIONS
Specifications
Dimensions and weights312
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Engine 313
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Fuel 313
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Service specifications 313
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Tires 316
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Fuses 316
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SECTION 8

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Model:2AZ- FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 88.5
96.0 (3.48
3.78)
Displacement, cm
3 (cu. in.):
2362 (144.1) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 56 (14.8, 12.3) ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.30Ð0.40 (0.012Ð0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill),
L (qt., Imp. qt.): With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
Toyota Genuine Motor Oilº is used in
your Toyota vehicle. Use Toyota approved
Toyota Genuine Motor Oilº or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL Energy- Conservingº or
ILSAC multigrade engine oil
Engine FuelService specifications

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Publication No. OM42570U
Part No. 01999-42570
Printed in Japan 01-0409-00
I
Quick index

If a service reminder indicator or warning buzzer comes on 109 . . . . . . . .

If your vehicle will not start 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .

If your engine stalls while driving 246 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your vehicle overheats 246 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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If you have a flat tire 247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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If your vehicle needs to be towed 258 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tips for driving during break- in period 199 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to start the engine 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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General maintenance 273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 199 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 Imp. gal.)
Engine oil:
API grade SL Energy- Conservingº or ILSAC multigrade engine oil is
recommended.
See page 287 for detailed information.
Tire information: See pages 291 through 298.
Tire inflation pressure: See page 316.
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