transaxle valve body TOYOTA RAV4 2006 Service Repair Manual

SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSMISSIONSS–47
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Part Tightened N*m kgf*cm ft*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 13 133 10
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block Upper side bolt 64 653 47
Lower side bolt
A37 377 27
Lower side bolt
B46 470 34
Torque converter clutch x Drive plate 41 418 30
Flywheel housing under cover x Automatic transaxle 7.8 80 69 in.*lbf
Front engine mounting bracket x Transaxle 64 653 47
Rear engine mounting bracket x Transaxle 45 459 33
Engine mounting bracket LH x Transaxle 64 653 47
Oil filler tube x Transaxle
Oil filler tube x Front engine mounting bracket5.5 56 49 in.*lbf
Control cable bracket No. 1 x Transaxle 12 122 9
Control cable bracket No. 2 x Transaxle 12 122 9
Oil cooler inlet elbow x Transaxle 27 276 20
Oil cooler outlet elbow x Transaxle 27 276 20
Starter x Transaxle37 377 27
Starter wire x Starter9.8 100 88 in.*lbf
Speed sensor (NC) x Transaxle 11 112 8
Speed sensor (NT) x Transaxle 11 112 8
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle 5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.8 80 69 in.*lbf
Solenoid valve x Valve body SL2, DSL, S4 11 110 8
SL1, SL3 6.6 67 58 in.*lbf
Valve body x Transaxle11 11 2 8
Oil strainer x Valve body11 11 2 8
Floor shift assembly x Body12 122 9
Control cable clamp x Engine mounting insulator 12 122 9
Differential gear lube apply tube x Transaxle housing 9.8 100 87 in.*lbf
Front planetary gear lock nut 280 3,355 207
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 19 194 14
Other bolt 25 255 18
Parking lock pawl shaft x Transaxle case 9.8 100 87 in.*lbf
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22 254 16
Bolt B 29 295 21
Bolt C 29 295 21
Bolt D 22 254 16
Automatic transmission case plug x Transaxle housing 7.4 75 65 in.*lbf
Automatic transmission case plug x Transaxle case 7.4 75 65 in.*lbf

U140F AUTOMATIC TRANSAXLE – VALVE BODYAX–253
AX
REASSEMBLY
1. INSTALL MANUAL VALVE
(a) Install the manual valve to the valve body.
2. INSTALL SHIFT SOLENOID VALVE S4
(a) Install the shift solenoid valve S4 to the valve body
with the bolt.
Torque: 11 N*m (112 kgf*cm, 9 ft.*lbf)
3. INSTALL SHIFT SOLENOID VALVE SL2
(a) Install the shift solenoid valve SL2 to the valve body
with the bolt and plate.
Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
4. INSTALL SHIFT SOLENOID VALVE DSL
(a) Install the shift solenoid valve DSL to the valve body
with the bolt.
Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
5. INSTALL SHIFT SOLENOID VALVE SL1
(a) Install the shift solenoid valve SL1 to the valve body
with the bolt and plate.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
C134992
C134991
C134990
C134989

AX–254U140F AUTOMATIC TRANSAXLE – VALVE BODY
AX
6. INSTALL SHIFT SOLENOID VALVE SLT
(a) Install the shift solenoid valve SLT to the valve body
with the bolt and plate.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
C134988

SERVICE SPECIFICATIONS – U151F AUTOMATIC TRANSMISSIONSS–53
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Part Tightened N*m kgf*cm ft*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 13 133 10
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block Upper side
bolt64 653 47
Lower side
bolt A37 377 27
Lower side
bolt B46 470 34
Torque converter clutch x Drive plate 41 418 30
Flywheel housing under cover x Automatic transaxle 7.8 80 69 in.*lbf
Front engine mounting bracket x Transaxle 64 653 47
Rear engine mounting bracket x Transaxle 45 459 33
Engine mounting bracket LH x Transaxle 64 653 47
Oil filler tube x Transaxle
Oil filler tube x Front engine mounting bracket5.5 56 49 in.*lbf
Control cable bracket No. 1 x Transaxle 12 122 9
Control cable bracket No. 2 x Transaxle 12 122 9
Oil cooler inlet elbow x Transaxle 27 276 20
Oil cooler outlet elbow x Transaxle 27 276 20
Starter x Transaxle37 377 27
Starter wire x Starter9.8 100 88 in.*lbf
Speed sensor (NC) x Transaxle11 11 2 8
Speed sensor (NT) x Transaxle11 11 2 8
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.8 80 69 in.*lbf
Solenoid valve x Valve body SL2, DSL,
S411 11 0 8
SL1, SL3 6.6 67 58 in.*lbf
Valve body x Transaxle11 11 2 8
Oil strainer x Valve body11 11 2 8
Floor shift assembly x Body12 122 9
Control cable clamp x Engine mounting insulator 12 122 9
Differential gear lube apply tube x Transaxle housing 9.8 100 87 in.*lbf
Front planetary gear lock nut280 3,355 207
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 19 194 14
Other bolt 25 255 18
Parking lock pawl shaft x Transaxle case 9.8 100 87 in.*lbf
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22 254 16
Bolt B 29 295 21
Bolt C 29 295 21
Bolt D 22 254 16
Automatic transmission case plug x Transaxle housing 7.4 75 65 in.*lbf

SERVICE SPECIFICATIONS – U140F AUTOMATIC TRANSAXLESS–59
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Automatic Transaxle Unit
Part Tightened N*m kgf*cm ft.*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 12.7 130 9
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block A bolt 64 653 47
B bolt 46 470 34
Lower side bolt 37 377 27
Torque converter clutch x Drive plate 41 418 30
Engine mounting bracket FR x Transaxle 64 653 47
Oil filler tube x Transaxle 5.5 56 49 in.*lbf
Control cable bracket No.1 x Transaxle 12 122 9
Oil cooler tube clamp x Control cable bracket 5.4 55 48 in.*lbf
Oil cooler inlet tube x Transaxle 34 347 25
Oil cooler outlet tube x Transaxle 34 347 25
Starter x Transaxle37 377 27
Wire harness x Transaxle 13 133 10
Speed sensor (NC) x Transaxle 11 115 8
Speed sensor (NT) x Transaxle 11 112 8
Air cleaner x No. 1 air cleaner inlet 5.0 51 44 in.*lbf
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle 5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.6 77 67 in.*lbf
Solenoid valve x Valve body Bolt A 6.6 67 58 in.*lbf
Bolt B 11 110 8
Valve body x Transaxle 10.8 110 8
Oil strainer x Valve body 11 110 8
Floor shift assembly x Body 12 120 9
Control cable x Body5.0 51 44 in.*lbf
Transfer x Transaxle69 704 51
Engine mount bracket RR x Transfer stiffener, plate RH 45 459 34
Part Tightened N*m kgf*cm ft.*lbf
Differential gear lube apply tube x Transaxle housing 9.8 100 7
Front planetary gear lock nut 268 2,732 198
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover plate x transaxle rear cover sub-assembly 7.5 76 66 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 18.6 190 14
Other bolt 24.5 250 18
Pawl shaft clamp x Transaxle case 9.8 100 7
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22.1 225 16.3
Bolt B, C 29.4 300 21.7
Transaxle case No. 1 plug x Transaxle housing 7.4 75 65 in.*lbf
Parking lock pawl bracket x Transaxle case 20 205 15

SS–60SERVICE SPECIFICATIONS – U140F AUTOMATIC TRANSAXLE
SS
Detent spring x Transaxle case Bolt A 20 205 15
Bolt B 12 120 9
Solenoid wire retaining bolt x Transaxle housing 5.4 55 48 in.*lbf
Transmission valve body x Transaxle case 11 110 8
ATF temperature sensor clamp x Valve body 6.6 67 58 in.*lbf
Valve body oil strainer x Transmission valve 11 110 8
Automatic transaxle oil pan sub-assembly x Transaxle case 7.8 80 69 in.*lbf
Speed sensor x Transaxle case 11.3 115 8
Transmission revolution sensor x Transaxle case 11.3 115 8
Oil cooler tube union x Transaxle case 27 276 20
Oil cooler tube union x Transaxle case 27 280 20
Speedometer driven hole cover sub-assembly x Transaxle case 7.0 7061
Oil pump body x Stator shaft assembly 9.8 100 7
Under drive planetary gear x Lock nut 280 2,855 207
Line pressure control solenoid assembly x Transmission valve body assembly 11 110 8
No. 1 clutch control solenoid assembly x Transmission valve body a s s e m b l y 11 11 0 8
Automatic transmission 3 way solenoid assembly x Transmission valve body assembly 11 110 8
No. 2 clutch control solenoid assembly x Transmission valve body a s s e m b l y 11 11 0 8
No. 2 transmission 3 way solenoid assembly x Transmission valve body assembly 11 110 8
Front differential case x Front differential ring gear 95.1 970 70Part Tightened N*m kgf*cm ft.*lbf

SS–64SERVICE SPECIFICATIONS – U241E AUTOMATIC TRANSAXLE
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Automatic Transaxle Unit
Part Tightened N*m kgf*cm ft.*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 12.7 130 9
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block A bolt 64 653 47
B bolt 46 470 34
Lower side bolt 37 377 27
Torque converter clutch x Drive plate 41 418 30
Engine mounting bracket FR x Transaxle 64 653 47
Oil filler tube x Transaxle 5.5 56 49 in.*lbf
Control cable bracket No.1 x Transaxle 12 122 9
Oil cooler tube clamp x Control cable bracket 5.4 55 48 in.*lbf
Oil cooler inlet tube x Transaxle 34 347 25
Oil cooler outlet tube x Transaxle 34 347 25
Starter x Transaxle37 377 27
Wire harness x Transaxle 13 133 10
Speed sensor (NC) x Transaxle 11 115 8
Speed sensor (NT) x Transaxle 11 112 8
Air cleaner x No. 1 air cleaner inlet 5.0 51 44 in.*lbf
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle 5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.6 77 67 in.*lbf
Solenoid valve x Valve body Bolt A 6.6 67 58 in.*lbf
B o l t B 11 11 0 8
Valve body x Transaxle 10.8 110 8
Oil strainer x Valve body 11 110 8
Floor shift assembly x Body 12 120 9
Control cable x Body5.0 51 44 in.*lbf
Engine mount bracket RR x Transfer stiffener, plate RH 45 459 34
Part Tightened N*m kgf*cm ft.*lbf
Differential gear lube apply tube x Transaxle housing 9.8 100 7
Front planetary gear lock nut 268 2,732 198
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover plate x transaxle rear cover sub-assembly 7.5 76 66 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 18.6 190 14
Other bolt 24.5 250 18
Pawl shaft clamp x Transaxle case 9.8 100 7
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22.1 225 16.3
Bolt B, C 29.4 300 21.7
Transaxle case No. 1 plug x Transaxle housing 7.4 75 65 in.*lbf
Parking lock pawl bracket x Transaxle case 20 205 15
Detent spring x Transaxle case Bolt A 20 205 15
Bolt B 12 120 9

SERVICE SPECIFICATIONS – U241E AUTOMATIC TRANSAXLESS–65
SS
Solenoid wire retaining bolt x Transaxle housing 5.4 55 48 in.*lbf
Transmission valve body x Transaxle case 11 110 8
ATF temperature sensor clamp x Valve body 6.6 67 58 in.*lbf
Valve body oil strainer x Transmission valve 11 110 8
Automatic transaxle oil pan sub-assembly x Transaxle case 7.8 80 69 in.*lbf
Speed sensor x Transaxle case 11.3 115 8
Transmission revolution sensor x Transaxle case 11.3 115 8
Oil cooler tube union x Transaxle case 27 276 20
Oil cooler tube union x Transaxle case 27 280 20
Speedometer driven hole cover sub-assembly x Transaxle case 7.0 7061
Oil pump body x Stator shaft assembly 9.8 100 7
Under drive planetary gear x Lock nut 280 2,855 207
Line pressure control solenoid assembly x Transmission valve body assembly 11 110 8
No. 1 clutch control solenoid assembly x Transmission valve body assembly 11 110 8
Automatic transmission 3 way solenoid assembly x Transmission valve body assembly 11 110 8
No. 2 clutch control solenoid assembly x Transmission valve body assembly 11 110 8
No. 2 transmission 3 way solenoid assembly x Transmission valve body assembly 11 110 8
Front differential case x Front differential ring gear 95.1 970 70Part Tightened N*m kgf*cm ft.*lbf

2GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLYEM–35
EM
(f) Connect the union to check valve hose.
(g) Connect the No. 2 ventilation hose.
(h) Install the clamp and connect the throttle body
connector.
(i) Connect the vapor feed hose.
(j) Connect the 2 water by-pass hoses to the throttle
body.
23. REMOVE ENGINE FROM ENGINE STAND
(a) Install a sling device and chain block to the engine.
(b) Remove the engine from the engine stand.
24. INSTALL DRIVE PLATE AND RING GEAR SUB-
ASSEMBLY
(a) Clean the bolt and its hole.
(b) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
1324 or Equivalent
(c) Using SST, hold the crankshaft.
SST 09213-70011, 09330-00021
(d) Install the flywheel, drive plate and drive plate
spacer on the crankshaft.
(e) Uniformly install and tighten the 8 bolts in the
sequence shown in the illustration.
Torque: 178 N*m (1,815 kgf*cm, 132 ft.*lbf)
NOTICE:
Do not start the engine for at least 1 hour after
the installation.
25. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) 2WD:
Install the automatic transaxle (see page AX-174).
A139490
A129464
A054047E01
A076326E04
A076327E03

U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–27
AX
Vehicle does not move with shift lever on R1. Front and rear planetary gearAX-155
2. U/D planetary gearAX-155
3. C2 direct clutchAX-155
4. C3 U/D brakeAX-155
5. B2 1st and reverse brakeAX-155
No up-shift (1st -> 2nd)1. Valve body assemblyAX-118
2. F1 No. 1 one-way clutchAX-155
3. B1 2nd brakeAX-155
No up-shift (2nd -> 3rd)1. Valve body assemblyAX-118
2. C2 direct clutchAX-155
No up-shift (3rd -> O/D)1. 3-4 shift valveAX-155
2. C3 U/D clutchAX-155
No down-shift (O/D -> 3rd) 3-4 shift valveAX-155
No down-shift (3rd -> 2nd) Valve body assemblyAX-118
No down-shift (2nd -> 1st) Valve body assemblyAX-118
No lock-up or no lock-up off1. Lock-up relay valveAX-155
2. Torque converter clutchAX-153
Harsh engagement (N -> D)1. C1 accumulatorAX-155
2. Valve body assemblyAX-118
3. C1 forward clutchAX-155
4. F2 U/D one-way clutchAX-155
5. F1 No. 1 one-way clutchAX-155
Harsh engagement (N -> R)1. Valve body assemblyAX-118
2. C2 direct clutchAX-155
3. B2 1st and reverse brakeAX-155
Harsh engagement (Lock-up)1. Lock-up relay valveAX-155
2. Torque converter clutchAX-153
Harsh engagement (2nd -> 3rd) Valve body assemblyAX-118
Harsh engagement (3rd -> O/D) Valve body assemblyAX-118
Harsh engagement (O/D -> 3rd) Valve body assemblyAX-118
Slip or shudder (forward position, after warm-up)1. Oil strainerAX-118
2. Torque converter clutchAX-153
3. C1 forward clutchAX-155
4. C2 direct clutchAX-155
5. C3 U/D brakeAX-155
6. F1 No. 1 one-way clutchAX-155
7. F2 U/D one-way clutchAX-155
Slip or shudder (shift lever on R)1. Oil strainerAX-118
2. C2 direct clutchAX-155
3. B2 1st and reverse brakeAX-155
Slip or shudder (1st) F1 No. 1 one-way clutchAX-155
Slip or shudder (2nd)1. F2 U/D one-way clutchAX-155
2. B1 2nd brakeAX-155
Slip or shudder (3rd) C2 direct clutchAX-155
Slip or shudder (O/D) C3 U/D clutchAX-155
No engine braking (1st to 3rd/shift lever on D) B3 U/D brakeAX-155
No engine braking (1st/shift lever on L) B2 1st and reverse brakeAX-155
No engine braking (2nd/shift lever on 2) B1 2nd brakeAX-155 Symptom Suspected area See page