brake fluid TOYOTA SEQUOIA 2001 Service Service Manual

BR1NE±03
± BRAKEBRAKE BOOSTER ASSEMBLY
BR±23
3190 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
Installation is in the reverse order of removal (See page BR±22).
HINT:

Fill the brake reservoir with brake fluid and bleed brake system (See page BR±4).

Check the brake pedal hight (See page BR±6).

Do the operational check (See page BR±20).

BR10K±04
F07748
F07749
R13537
± BRAKEFRONT BRAKE PAD
BR±25
3192 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness and replace pads if not within specifi-
cation.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE CLIP, 2 PINS AND ANTI±RATTLE SPRING
4. REMOVE 2 PADS WITH 4 ANTI±SQUEAL SHIMS
NOTICE:
The anti±rattle spring and clip can be used again provided
that they have sufficient rebound, no deformation, cracks
or wear, and have had all rust, dirt and foreign particles
cleaned off.
5. CHECK DISC THICKNESS AND RUNOUT
(See page BR±30)
6. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti±squeal shims must be
replaced together with the pads.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a monkey wrench handle or
equivalent.
HINT:

Tape the monkey wrench handle before use.

Always change the pad on one wheel at a time as there
is a possibility of the opposite piston flying out.

If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the 4 anti±squeal shims to new pads.

BR±26
± BRAKEFRONT BRAKE PAD
3193 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
Apply disc brake grease to both sides of inner anti±squeal
shims (See page BR±24).
(d) Install new pads.
NOTICE:
Do not allow oil or grease to get on the rubbing face.
7. INSTALL ANTI±RATTLE SPRING AND 2 PINS
8. INSTALL CLIP
9. INSTALL FRONT WHEEL
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
10. DEPRESS BRAKE PEDAL SEVERAL TIMES
11. CHECK THAT FLUID LEVEL IS AT MAX LINE

BR10M±03
F07752
SST
F07753
BR±28
± BRAKEFRONT BRAKE CALIPER
3195 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
2. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line. Use a container to catch
the brake fluid.
SST 09023±00101
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. REMOVE CALIPER
Remove the 2 mounting bolts and caliper.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
4. REMOVE CLIP, 2 PINS AND ANTI±RATTLE SPRING
5. REMOVE 2 PADS WITH 4 ANTI±SQUEAL SHIMS

BR10Q±03
BR±32
± BRAKEFRONT BRAKE CALIPER
3199 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
Installation is in the reverse order of removal (See page BR±28).
HINT:

After installation, fill the brake reservoir with brake fluid and bleed brake system (See page BR±4).

Check for leaks.

BR0TB±07
F13313
F13314
BR±34
± BRAKEREAR BRAKE PAD
3201 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
1. REMOVE REAR WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE BRAKE CALIPER
(a) Remove the 2 sliding pins.
(b) Remove the caliper and suspend it so the hose is not
stretched.
HINT:
Do not disconnect the flexible hose.
4. REMOVE 2 PADS WITH 2 ANTI±SQUEAL SHIMS
5. REMOVE 4 PAD SUPPORT PLATES
NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
6. CHECK DISC THICKNESS AND RUNOUT
(See page BR±39)
7. INSTALL PAD SUPPORT PLATES
8. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti±squeal shims must be
replaced together with the pads.
(a) Install the pad wear indicator plate on new inner pad.
(b) Install the anti±squeal shim on each pad.
(c) Install the inner pad with the pad wear indicator plate fac-
ing downward.
(d) Install outer pad.
NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
9. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.

F13315
± BRAKEREAR BRAKE PAD
BR±35
3202 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Press in the pistons with a hammer handle or an equiva-
lent.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some fluid escape.
(c) Install the caliper carefully so the boot is not wedged.
(d) Apply lithium soap base glycol grease to the sliding pins
and install the 2 sliding pins.
Torque: 88 N´m (900 kgf´cm, 65 ft´lbf)
10. INSTALL REAR WHEEL
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE

BR0JS±14
F13316
± BRAKEREAR BRAKE CALIPER
BR±37
3204 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
2. DISCONNECT FLEXIBLE HOSE
Remove the union bolt and gasket from the caliper, then discon-
nect the flexible hose from the caliper. Use a container to catch
brake fluid as it drains out.
Torque: 31 N´m (320 kgf´cm, 23 ft´lbf)
HINT:
Securely set the flexible hose between the projections of the
caliper.
3. REMOVE CALIPER
(a) Remove the 2 sliding pins.
Torque: 88 N´m (900 kgf´cm, 65 ft´lbf)
(b) Remove the caliper from the torque plate.
4. REMOVE 2 BRAKE PADS WITH ANTI±SQUEAL SHIM
5. REMOVE 4 PAD SUPPORT PLATES

BR0JW±10
± BRAKEREAR BRAKE CALIPER
BR±41
3208 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
Installation is in the reverse order of removal (See page BR±37).
HINT:

After installation, fill the brake reservoir with brake fluid and bleed brake system (See page BR±4).

Check for leaks.

BR1NL±04
BR±54
± BRAKEABS & VSC ACTUATOR
3221 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
Installation is in the reverse order of removal (See page BR±51).
HINT:

After installation, fill the brake reservoir with brake fluid and bleed brake system (See page BR±4).

Check for leaks.
NOTICE:
In case of replacing the skid control ECU, perform the zero point calibration of the steering angle,
master cylinder pressure, yawrate and deceleration sensors (See page DI±897).