light TOYOTA SEQUOIA 2001 Service Service Manual

D14141
12345678
9 10111213141516
D13649
DLC3:
CG
TC
D13654
DI±532
± DIAGNOSTICSAUTOMATIC TRANSMISSION
726 Author: Date:
2005 SEQUOIA (RM1146U)
(3) Install the overflow plug with a new gasket when the
draining ATF has becomes a trickle.
Torque: 20 NVm (204 kgfVcm, 15 ftVlbf)
(4) Install the refill plug with a new O±ring.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(5) Lower down the vehicle.
(6) Turn the ignition switch off.
(7) Check for fluid leaks in the transmission.
If there are leaks, it is necessary to repair or replace O±rings,
FIPGs, oil seals, plugs or other related parts.
(d) When adding a minimum amount of fluid: [*4]
(1) Using SST, create a short±circuit between terminals
TC and CG of the DLC3.
SST 09843±18040
(2) Start the engine and run at idle.
NOTICE:
The A/C switch must be turned off.
(3) Slowly move the shift lever from the P to the 2±L
position. Return the shift lever to the P position.
(4) Switch to the fluid temperature detection mode.
Move the shift lever from the N to the D position, or
from D to N, within 1.5 seconds. (Repeat this opera-
tion for 6 seconds or more.)
OK: The A/T OIL TEMP warning light comes on for 2
seconds and then goes off.
(5) Disconnect terminals TC and CG after confirming
the above condition.
(6) Idle the engine to raise the fluid temperature.

D14231
When fluid
temperature
is low: offWhen fluid
temperature
is correct: onWhen fluid
temperature
is high: blinks
D14139Overflow Plug
D14141
D14140
Refill Plug
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±533
727 Author: Date:
2005 SEQUOIA (RM1146U)
(7) Lift up the vehicle immediately after the meter indi-
cator light (ATF temperature warning light) comes
on.
NOTICE:

Add fluid only when the meter indicator light is on.

Perform this procedure while the engine is idling.
(8) Remove the overflow plug. If ATF overflows, pro-
ceed to [*5]. If ATF does not overflow, proceed to
[*6].
HINT:
ºOverflowº indicates the condition under which ATF drains out
from the overflow tube.
(e) When fluid overflows: [*5]
(1) Install the overflow plug with a new gasket when the
draining ATF has become a trickle.
Torque: 20 NVm (204 kgfVcm, 15 ftVlbf)
(2) Install the refill plug with a new O±ring.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(3) Lower down the vehicle.
(4) Turn the ignition switch off.
(5) Check for fluid leaks in the transmission.
If there are leaks, it is necessary to repair or replace O±rings,
FIPGs, oil seals, plugs or other related parts.
(f) When fluid does not overflow: [*6]
(1) Remove the refill plug.

DIDIQ±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±535
729 Author: Date:
2005 SEQUOIA (RM1146U)
ROAD TEST
1. PROBLEM SYMPTOM CONFIRMATION
Based on the result of the customer problem analysis, try to reproduce the symptoms. If the problem is that
the transaxle does not shift up, shift down, or the shift point is too high or too low, conduct the following road
test referring to the automatic shift schedule and simulate the problem symptoms.
2. ROAD TEST
NOTICE:
Perform the test at the normal operating ATF (Automatic Transmission Fluid) temperature: 50 to 80°C
(122 to 176°F).
(a) D position test:
Shift into the D position and fully depress the accelerator pedal and check the following points. Check
up±shift operation.
(1) Check up±shift operation.
Check that 1 " 2, 2 " 3, 3 " 4 and 4 " 5th up±shifts take place, and that the shift points conform
to the automatic shift schedule (See page SS±24).
HINT:
5th Gear Up±shift Prohibition Control

Engine coolant temperature is 55 °C (131 °F) or less and vehicle speed is at 51 km/h (32 mph) or less.
4th Gear Up±shift Prohibition Control

Engine coolant temperature is 40 °C (104 °F) or less and vehicle speed is at 45 km/h (28 mph) or less.
5th Gear Lock±up Prohibition Control

Brake pedal is depressed.

Accelerator pedal is released.

Engine coolant temperature is 60 °C (140 °F) or less.
(2) Check for shift shock and slip.
Check for shock and slip at the 1 " 2, 2 " 3, 3 " 4 and 4 " 5th up±shifts.
(3) Check for abnormal noise and vibration.
Check for abnormal noise and vibration when up±shifting from 1 " 2, 2 " 3, 3 " 4 and 4 " 5
while driving with the shift lever in the D position, and check while driving in the lock±up condition.
HINT:
The check for the cause of abnormal noise and vibration must be done thoroughly as it could also be due
to loss of balance in the differential, torque converter clutch, etc.
(4) Check kick±down operation.
Check vehicle speeds when the 2nd to 1st, 3rd to 2nd, 4th to 3rd, and 5th to 4th kick±downs take
place while driving with the shift lever in the D position. Confirm that each speed is within the
applicable vehicle speed range indicated in the automatic shift schedule (See page SS±24).
(5) Check abnormal shock and slip at kick±down.
(6) Check the lock±up mechanism.

Drive in the D position (5th gear), at a steady speed (lock±up ON).

Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
HINT:
If there is a big jump in engine speed, there is no lock±up.

DI±536
± DIAGNOSTICSAUTOMATIC TRANSMISSION
730 Author: Date:
2005 SEQUOIA (RM1146U)
(b) 4 (O/D OFF) position test:
Shift into the 4 (O/D OFF) position and fully depress the accelerator pedal and check the following
points.
(1) Check up±shift operation.
Check that the 1 " 2, 2 " 3 and 3 " 4 up±shifts take place and that the shift point conforms
to the automatic shift schedule (See page SS±24).
HINT:

There is no 5th up±shift in the 4 position.

4th Gear Lock±up Prohibition Control

Brake pedal is depressed.

Accelerator pedal is released.

Engine coolant temperature is 60 °C (140 °F) or less.
(2) Check engine braking.
While driving in the 4 position and 4th gear, release the accelerator pedal and check the engine
braking effect.
(3) Check for abnormal noises during acceleration and deceleration, and for shock at up±shift and
down±shift.
(4) Check the lock±up mechanism.

Drive in 4 position 4th gear, at a steady speed (lock±up ON).

Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
HINT:
If there is a big jump in engine speed, there is no lock±up.
(c) 3 position test:
Shift into the 3 position and fully depress the accelerator pedal and check the following points.
(1) Check up±shift operation.
Check that the 1 " 2 and 2 " 3 up±shifts takes place and that the shift point conforms to the
automatic shift schedule (See page SS±24).
HINT:

There is no 4th up±shift and lock±up in the 3 position.

When the 2nd start switch is ON, there is no 1 "2 up±shift and 2 "1 down±shift.
(2) Check engine braking.
While running in the 3 position and 3rd gear, release the accelerator pedal and check the engine
braking effect.
(3) Check for abnormal noises during acceleration and deceleration, and for shock at up±shift and
down±shift.
(d) 2 position test:
Shift into the 2 position and fully depress the accelerator pedal and check the following points.
(1) Check up±shift operation.
Check that the 1 " 2 up±shift takes place and that the shift point conforms to the automatic shift
schedule (See page SS±24).
HINT:

There is no 3rd up±shift and lock±up in the 2 position.

When the 2nd start switch is ON, there is no 1 "2 up±shift and 2 "1 down±shift.

± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±537
731 Author: Date:
2005 SEQUOIA (RM1146U)
(2) Check engine braking.
While running in the 2 position and 2nd gear, release the accelerator pedal and check the engine
braking effect.
(3) Check for abnormal noises during acceleration and deceleration, and for shock at up±shift and
down±shift.
(e) L position test:
Shift into the L position and fully depress the accelerator pedal and check the following points.
(1) Check no up±shift.
While running in the L position, check that there is no up±shift to 2nd gear.
(2) Check engine braking.
While running in the L position, release the accelerator pedal and check the engine braking ef-
fect.
(3) Check for abnormal noises during acceleration and deceleration.
(f) R position test:
Shift into the R position, lightly depress the accelerator pedal, and check that the vehicle moves back-
ward without any abnormal noise or vibration.
CAUTION:
Before conducting this test, ensure that the test area is free from people and obstruction.
(g) P position test:
Stop the vehicle on a grade (more than 5°) and after shifting into the P position, release the parking
brake. Then, check that the parking lock pawl holds the vehicle in place.

DIDIX±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±553
747 Author: Date:
2005 SEQUOIA (RM1146U)
PROBLEM SYMPTOMS TABLE
HINT:
If a normal code is displayed during the diagnostic trouble code check although the trouble still occurs, check
the electrical circuits for each symptom in the order given in the charts on the following pages and proceed
to the page given for troubleshooting.
The Matrix Chart is divided into 3 chapters.
1. Chapter 1: Electronic Circuit Matrix Chart
Refer to the table below when the trouble cause is considered to be electrical.
If the instruction ºProceed to next circuit inspection shown on matrix chartº is given in the flow chart
of each circuit, proceed to the circuit with the next highest number in the table to continue the check.
If the trouble still occurs even though there are no abnormalities in any of the other circuits, check and
replace the ECM.
HINT:
*1: When the circuit on which mark *1 is attached is defective, DTC could be output (see page DI±573).
SymptomSuspect AreaSee page
No up±shift
(A particular gear, from 1st to 4th gear, is not up±shifted)1. Shift solenoid valve (S1) circuit *1
2. Shift solenoid valve (S2) circuit *1
3. ECM
DI±641
DI±646
IN±35
No up±shift (4th " 5th)
1. O/D main switch circuit
2. Engine coolant temp. sensor circuit *1
3. Speed sensor NT circuit *1
4. Shift solenoid valve (SL1) circuit *1
5. Shift solenoid valve (SL2) circuit *1
6. Shift solenoid valve (SR) circuit *1
7. ECM
DI±688
DI±58
DI±591
DI±603
DI±631
DI±651
IN±35
No up±shift (3rd " 4th)
1. Engine coolant temp. sensor circuit *1
2. Shift solenoid valve (S2) circuit *1
3. ECM
DI±58
DI±646
IN±35
No up±shift (1st " 2nd)
1. Shift position L switch circuit
2. Shift solenoid valve (S2) circuit *1
3. ECM
DI±691
DI±646
IN±35
No down±shift (5th " 4th)
1. O/D main switch circuit
2. Shift solenoid valve (SL1) circuit *1
3. Shift solenoid valve (SL2) circuit *1
4. Shift solenoid valve (SR) circuit *1
5. ECM
DI±688
DI±603
DI±631
DI±651
IN±35
No down±shift (2nd " 1st)
1. Shift position L switch circuit
2. Shift solenoid valve (S2) circuit *1
3. ECM
DI±691
DI±646
IN±35
No down±shift
(A particular gear, from 1st to 4th gear, is not down±shifted)1. Shift solenoid valve (S1) circuit *1
2. Shift solenoid valve (S2) circuit *1
3. ECM
DI±641
DI±646
IN±35
No lock±up
1. ATF temperature sensor circuit *1
2. Stop light switch circuit *1
3. Speed sensor NT circuit *1
4. Shift solenoid valve (SLU) circuit *1
5. Engine coolant temp. sensor circuit *1
6. ECM
DI±582
DI±600
DI±591
DI±680
DI±58
IN±35
No lock±up off4. Shift solenoid valve (SLU) circuit *1
6. ECM
DI±680
IN±35

DI±554
± DIAGNOSTICSAUTOMATIC TRANSMISSION
748 Author: Date:
2005 SEQUOIA (RM1146U) Shift point too high or too low
1. Shift solenoid valve (SLT) circuit *1
2. Speed sensor NT circuit *1
3. Speed sensor SP2 circuit *1
4. Throttle position sensor circuit *1
5. ATF temperature sensor circuit *1
6. ECM
DI±662
DI±591
DI±596
DI±58
DI±582
IN±35
Up±shift to 5th from 4th while shift lever is in 4 position1. O/D main switch circuit
2. ECMDI±688
IN±35
Up±shift to 5th from 4th while engine is cold1. Engine coolant temp. sensor circuit *1
2. ECM
DI±58
IN±35
Up±shift to 4th from 3rd while shift lever is in 3 position1. Park/neutral position switch circuit *1
2. ECM
DI±576
IN±35
Up±shift to 3rd from 2nd while shift lever is in 2 position1. Park/neutral position switch circuit *1
2. ECM
DI±576
IN±35
Up±shift to 2nd from 1st while shift lever is in L position1. Shift position L switch circuit
2. ECMDI±691
IN±35
Harsh engagement (N " D)
1. Speed sensor NT circuit *1
2. Shift solenoid valve (SL1) circuit *1
3. Shift solenoid valve (SLT) circuit *1
4. ECM
DI±591
DI±603
DI±662
IN±35
Harsh engagement (Lock±up)
1. Speed sensor NT circuit *1
2. Speed sensor SP2 circuit *1
3. Shift solenoid valve (SLU) circuit *1
4. ECM
DI±591
DI±596
DI±680
IN±35
Harsh engagement (Any driving position)ECMIN±35
Poor acceleration
1. ATF temperature sensor No.2 circuit *1
2. Engine coolant temp. sensor circuit *1
3. Shift solenoid valve (SLT) circuit *1
4. ECM
DI±666
DI±58
DI±662
IN±35
No engine brakingECMIN±35
No kick±downECMIN±35
Engine stalls when starting off or stopping1. Shift solenoid valve (SLU) circuit *1
2. ECM
DI±680
IN±35
AT Oil Temp. warning light remains on1. ATF temperature sensor No.2 circuit*1DI±666
Lock±up at 3rd gear
1. AT F temperature sensor No.2 circuit 1
2. Engine coolant temp. sensor circuit *1DI±666
DI±58
Shift point too high
2. Engine coolant tem . sensor circuit
3. ECMDI 58
IN±35
Malfunction in shifting1. Park/neutral position switch circuit *1
2. ECM
DI±576
IN±35

DIDJ3±01
DI±570
± DIAGNOSTICSAUTOMATIC TRANSMISSION
764 Author: Date:
2005 SEQUOIA (RM1146U)
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
According to the DATA LIST displayed by the OBD II scan tool or hand±held tester, you can read the value
of the switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as the first step of
troubleshooting is one method to shorten labor time.
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the OBD II scan tool or hand±held tester to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Push the ºONº button of the OBD II scan tool or the hand±held tester.
(f) When you use the hand±held tester:
Select the item ºDIAGNOSIS / ENHANCED OBD II / DATA LISTº.
(g) According to the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item/
Range (display)Normal ConditionDiagnostic Note
STOP LIGHT SWStop light SW Status/
ON or OFF
Brake Pedal is depressed: ON

Brake Pedal is released: OFF±
PNP SW [NSW]PNP SW Status/
ON or OFFShift lever position is;
P and N: ON
Except P and N: OFF
When the shift lever position dis-
played on the hand±held tester dif-
fers from the actual position, ad-
justment of the PNP switch or the
shift cable may be incorrect.
HINT:
When the failure still occurs even
after adjusting these parts,
See page DI±576.
LOWPNP SW Status/
ON or OFF

Shift lever position is 2: OFF
O

Shift position L switch Push: ON
O

Shift position L switch Push: OFF
=
2NDPNP SW Status/
ON or OFFShift lever position is;
2 and L: ON
Except 2 and L: OFF
=
3RDPNP SW Status/
ON or OFFShift lever position is;
3: ON
Except 3: OFF
=
DRIVEPNP SW Status/
ON or OFFShift lever position is;
D: ON
Except D: OFF
=
REVERSEPNP SW Status/
ON or OFFShift lever position is;
R: ON
Except R: OFF
=
OVERDRV CUT SW2O/D SW Status/
ON or OFF

IG SW ON: ON
O

O/D SW Push: OFF
O

O/D SW Push: ON
±
SHIFTActual Gear Position/
1st, 2nd, 3rd, 4th or 5th
Shift lever position is;

L: 1st

2: 1st or 2nd

3: 1st, 2nd or 3rd

4(O/D OFF): 1st, 2nd, 3rd or 4th

D: 1st, 2nd, 3rd, 4th or 5th
±

DIDJ4±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±573
767 Author: Date:
2005 SEQUOIA (RM1146U)
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the parts listed in the table below and proceed to the page
given.
HINT:
*1 :
... The MIL (Malfunction Indicator Lamp) lights up
*2 :  ... The ECM memorizes the trouble code if the ECM detects the DTC detection condition.
This DTC may be output when the clutch, brake and gear components etc. inside the automatic trans-
mission are damaged.
DTC No.
(See Page)Detection ItemTrouble AreaMIL *1Memory *2
P0500
(DI±278)Vehicle Speed Sensor ºAº
Open or short in speed sensor (SP2) circuit
Speed sensor (SP2)
ECM


P0705
(DI±576)Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)Open or short in park/neutral position switch circuit
Park/neutral position switch
ECM


P0710
(DI±582)Transmission Fluid Temperature
Sensor ºAº CircuitOpen or short in ATF temperature sensor No.1 circuit
Transmission wire (ATF temperature sensor No.1)
ECM


P0711
(DI±588)Transmission Fluid Temperature
Sensor ºAº PerformanceTransmission wire (ATF temperature sensor No.1)

P0712
(DI±582)Transmission Fluid Temperature
Sensor ºAº Circuit Low InputShort in ATF temperature sensor No.1 circuit
Transmission wire (ATF temperature sensor No.1)
ECM


P0713
(DI±582)Transmission Fluid Temperature
Sensor ºAº Circuit High InputOpen in ATF temperature sensor No.1 circuit
Transmission wire (ATF temperature sensor No.1)
ECM


P0717
(DI±591)Input Speed Sensor Circuit No
Signal
Open or short in speed sensor (NT) circuit
Speed sensor (NT)
ECM
Automatic transmission (clutch, brake or gear, etc.)


P0722
(DI±596)Output Speed Sensor Circuit No
Signal
Open or short in speed sensor (SP2) circuit
Speed sensor (SP2)
ECM
Automatic transmission (clutch, brake or gear, etc.)


P0724
(DI±600)Brake Switch ºBº Circuit High
Short in stop light switch signal circuit
Stop light switch
ECM


P0748
(DI±603)Pressure Control Solenoid ºAº
Electrical
(Shift Solenoid Valve SL1)Open or short in shift solenoid valve SL1 circuit
Shift solenoid valve SL1
ECM


P0751
(DI±608)Shift Solenoid ºAº Performance
(Shift Solenoid Valve S1)Shift solenoid valve S1 remains open or closed
Valve body is blocked
Automatic transmission (clutch, brake or gear, etc.)


P0756
(DI±614)Shift Solenoid ºBº Performance
(Shift Solenoid Valve S2)Shift solenoid valve S2 remains open or closed
Valve body is blocked
Automatic transmission (clutch, brake or gear, etc.)


P0771
(DI±620)Shift Solenoid ºEº Performance
(Shift Solenoid Valve SR)
Shift solenoid valve SR remains open or closed
Shift solenoid valve SL1 remains open or closed
Valve body is blocked
Automatic transmission (clutch, brake or gear, etc.)



D14155
E8E7E6E5E4
R(+)
D(+)2(+)
3(+)
STAR/NSW(+)
ECM:
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±581
775 Author: Date:
2005 SEQUOIA (RM1146U)
2 Check harness and connector (Park/neutral position switch ± ECM).
PREPARATION:
(a) Connect the park/neutral position switch connector.
(b) Turn the ignition switch ON.
CHECK:
Measure the voltage according to the value(s) in the table be-
low when the shift lever is moved to each position.
OK:
Shift PositionTester connectionSpecified condition
P and NE7 ± 8 (STAR/NSW) ± Body groundBelow 2 V
Except P and N=10 to 14 V
RE5 ± 11 (R) ± Body ground10 to 14 V*
Except R=Below 1 V
D and 4E5 ± 21 (D) ± Body ground10 to 14 V
Except D and 4=Below 1 V
3E5 ± 19 (3) ± Body ground10 to 14 V
Except 3=Below 1 V
2 and LE5 ± 10 (2) ± Body ground10 to 14 V
Except 2 and L=Below 1 V
HINT:
*: The voltage will drop slightly due to lighting up of the back up
light.
NG Repair or replace the harness or connector
(See page IN±35).
OK
Replace the ECM (See page SF±80).