engine TOYOTA SEQUOIA 2001 Service Repair Manual

DI±478
± DIAGNOSTICSENGINE
672 Author: Date:
2005 SEQUOIA (RM1146U)
13 Check fuel tank cap.
CHECK:
(a) Check that the fuel tank cap is correctly installed.
(b) Confirm that the fuel tank cap is tightened until a few click sounds are heard.
HINT:
If an EVAP tester is available, check the fuel tank cap using the tester.
(1) Remove the fuel tank cap and install it onto a fuel tank cap adaptor.
(2) Connect an EVAP tester pump hose to the adaptor, and pressurize to 3.2 to 3.7 kPa (24 to 28
mmHg) using an EVAP tester pump.
(3) Seal the adaptor and wait for 2 minutes.
(4) Check the pressure. If the pressure is 2 kPa (15 mmHg) or more, the fuel tank cap is normal.
(5) Reinstall the fuel tank cap.
PREPARATION:
Test ResultsSuspected Trouble AreasProceed To
Fuel tank cap correctly installed'A
Fuel tank cap loose

Fuel tank cap improperly installed

Defective fuel tank cap

Fuel tank cap does not meet OEM specifications
B
No fuel tank cap'C
A Go to step 29.
B Go to step 27.
C Go to step 28.

B17419
HosePurge VSV
B17420
HosePurge VSV
± DIAGNOSTICSENGINE
DI±479
673 Author: Date:
2005 SEQUOIA (RM1146U)
14 Inspect EVAP VSV.
PREPARATION:
(a) Turn the ignition switch to OFF.
(b) Disconnect the V4 purge VSV connector.
(c) Disconnect the hose (connected to the canister) from the
purge VSV.
(d) Start the engine.
CHECK:
Use your finger to confirm that the purge VSV has no suction.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
No suctionECMA
Suction appliedPurge VSVB
A Go to step 34.
B Go to step 30.
15 Check EVAP hose between purge VSV and throttle body.
PREPARATION:
(a) Disconnect the hose (connected to the throttle body) from
the purge VSV.
(b) Start the engine.
CHECK:
(a) Use your finger to confirm that the hose has suction.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Suction appliedEVAP hose between purge VSV and throttle body
normalA
No suction

Throttle body

EVAP hose between purge VSV and throttle
body
B
B Go to step 26.
A

B02272
Battery
Air
B17440
Wire Harness Side:
Purge VSV Connector
V4
Front View
DI±480
± DIAGNOSTICSENGINE
674 Author: Date:
2005 SEQUOIA (RM1146U)
16 Inspect EVAP VSV.
PREPARATION:
(a) Remove the purge VSV.
(b) Apply battery voltage to the terminals of the purge VSV.
CHECK:
Using an air gun, confirm that air flows from port A to port B.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Suction appliedEVAP hose between purge VSV and throttle body
normalA
No suction

Throttle body

EVAP hose between purge VSV and throttle
body
B
B Go to step 31.
A
17 Measure purge VSV terminal voltage.
PREPARATION:
(a) Disconnect the V4 purge VSV connector.
(b) Turn the ignition switch to ON.
CHECK:
(a) Measure the voltage between terminal 1 of the purge VSV
connector and the body ground.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Between 11 V and 14 VNormalA
Other than result aboveWire harness or connectors between purge VSV
and ECMB
B Go to step 32.
A

B17412PRG
E8
B17440
Wire Harness Side:
Purge VSV Connector
V4
Front View
B17411VPMP
E4
± DIAGNOSTICSENGINE
DI±481
675 Author: Date:
2005 SEQUOIA (RM1146U)
18 Check for open and short circuit in harness and connector between purge VSV
and ECM.
PREPARATION:
Disconnect the E8 ECM connector and the V4 purge VSV con-
nector.
CHECK:
Check the resistance.
OK:
Standard:
Tester ConnectionsSpecified Conditions
E8±34 (PRG) ± V4±1Below 1 W
E8±34 (PRG) ± Body ground10 kW or higher
V4±1 ± Body ground10 kW or higher
OK Go to step 35.
NG Go to step 32.
19 Perform active test for vent valve.
PREPARATION:
(a) Turn the ignition switch to ON.
(b) On the hand±held tester, select the following menu items:
DIAGNOSIS/ ENHANCED OBD II/ ACTIVE TEST/ VENT
VALVE (ALONE).
CHECK:
Measure the voltage between terminal VPMP of the ECM con-
nector and the body ground when the vent valve is turned ON
(close) and OFF (vent) using the tester.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Between 9 V and 14 V when OFF
Below 3 V when ONVent valveA
Below 3 V when OFF and ONECMB
A Go to step 22.
B Go to step 35.

B17411VPMP
E4
DI±482
± DIAGNOSTICSENGINE
676 Author: Date:
2005 SEQUOIA (RM1146U)
20 Perform active test for vent valve.
PREPARATION:
(a) Turn the ignition switch to ON.
(b) On the hand±held tester, select the following menu items:
DIAGNOSIS/ ENHANCED OBD II/ ACTIVE TEST/ VENT
VALVE (ALONE).
CHECK:
Measure the voltage between terminal VPMP of the ECM con-
nector and the body ground when the vent valve is turned ON
(close) and OFF (vent) using the tester.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Below 3 V when OFF and ONPower source of vent valveA
Between 9 V and 14 V when OFF
Below 3 V when ONVent valveB
Between 9 V and 14 V when OFF and ONECMC
B Go to step 24.
C Go to step 35.
A

A23446
L5
A23508
Wire Harness Side:
Canister Connector
Front View
L5
± DIAGNOSTICSENGINE
DI±483
677 Author: Date:
2005 SEQUOIA (RM1146U)
21 Inspect pump module power source circuit.
PREPARATION:
(a) Turn the ignition switch to OFF.
(b) Disconnect the L5 canister connector.
(c) Turn the ignition switch to ON.
CHECK:
Measure the voltage between terminal 9 of the canister connec-
tor and the body ground.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Between 9 V and 14 VNormalA
Between 0 V and 3 VPower source wire harness of vent valveB
B Go to step 32.
A

B17423
8 (±) 9 (+)Charcoal Canister Assy:
B17411
MPMP
E4
DI±484
± DIAGNOSTICSENGINE
678 Author: Date:
2005 SEQUOIA (RM1146U)
22 Inspect vent valve operation of pump module.
PREPARATION:
(a) Disconnect the L5 canister connector.
(b) Turn the ignition switch to OFF.
(c) Apply the battery voltage to terminals 9 and 8 of the pump
module.
CHECK:
Touch the pump module to confirm the vent valve operation.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
OperatingWire harness between vent valve and ECMA
Not operatingVent valveB
A Go to step 32.
B Go to step 30.
23 Perform active test for vacuum pump.
PREPARATION:
On the hand±held tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VACUUM
PUMP (ALONE).
CHECK:
Measure the voltage between terminal MPMP of the ECM con-
nector and the body ground when the vacuum pump is turned
ON and OFF using the tester.
Result:
Tests ResultsSuspected Trouble AreasProceed To
Between 0 V and 3 V when OFF
Between 9 V and 14 V when ONECM normalA
Between 9 V and 14 V when OFF
Between 0 V and 3 V when ONECMB
B Go to step 35.
A

A23446
L5
A23508
Wire Harness Side:
Canister Connector
Front View
L5
± DIAGNOSTICSENGINE
DI±485
679 Author: Date:
2005 SEQUOIA (RM1146U)
24 Check for open and short circuit in harness and connecter between pump mod-
ule and ECM.
PREPARATION:
(a) Turn the ignition switch to OFF.
(b) Disconnect the L5 canister connector.
(c) Turn the ignition switch to ON.
(d) On the hand±held tester, select the following menu
items:DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST
/ VACUUM PUMP (ALONE).
(e) Turn the vacuum pump ON.
CHECK:
Measure the voltage between terminal 1 of the canister connec-
tor and the body ground.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Between 9 V and 14 VNormalA
Between 0 V and 3 VWire harness between ECM and vacuum pumpB
B Go to step 32.
A

A23508
Wire Harness Side:
Canister Connector
Front View
L5
DI±486
± DIAGNOSTICSENGINE
680 Author: Date:
2005 SEQUOIA (RM1146U)
25 Check for open and short in harness and connector between pump module and
ECM.
PREPARATION:
(a) Disconnect the L5 canister connector.
(b) Turn the ignition switch to OFF.
CHECK:
Check the resistance between terminal 6 of the canister con-
nector and the body ground.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Below 1 WVacuum pumpA
10 kW or moreWire harness between vacuum pump and body
groundB
A Go to step 30.
B Go to step 32.
26 Inspect throttle body.
PREPARATION:
(a) Stop the engine.
(b) Disconnect the EVAP hose from the throttle body.
(c) Start the engine.
CHECK:
(a) Use your finger to confirm that the port of the throttle body has suction.
RESULT:
Test ResultsSuspected Trouble AreasProceed To
Suction appliedEVAP hose between throttle body and purge VSVA
No suctionThrottle bodyB
A Go to step 33.
B Go to step 34.

A23477SST
Pressure Gauge
Pressure
B06546
± DIAGNOSTICSENGINE
DI±487
681 Author: Date:
2005 SEQUOIA (RM1146U)
27 Correctly reinstall or replace fuel tank cap.
HINT:

When reinstalling the fuel tank cap, tighten it until a few click sounds are heard.

When replacing the fuel tank cap, use a fuel tank cap that meets OEM specifications, and install it until
a few click sounds are heard.
NEXT Go to step 37.
28 Replace fuel tank cap.
HINT:
When installing the fuel tank cap, tighten it until a few click sounds are heard.
NEXT Go to step 37.
29 Repair EVAP leak part.
(a) Prepare a rubber hose with a 15 to 18.5 mm inside diame-
ter.
(b) Reinstall the fuel tank cap.
(c) Disconnect the atmospheric side hose of the pump mod-
ule.
(d) Connect the rubber tube to the pump module.
(e) Using SST, pinch the rubber tube to close the canister
passage to air.
SST 00002±6872A
(f) Connect a pressure gauge (SST) to the service port
(green cap near the air cleaner box).
(g) Pressurize the EVAP system to 3.2 to 3.7 kPa (24 to 28
mmHg).
(h) Apply soapy water to the piping and connecting parts of
the EVAP system. Look for areas where bubbles appear.
This indicates leaking points.
(i) Repair or replace leaking point.
HINT:

If the system has leaks, a whistling sound will be heard.

Disconnect the hose between the canister and the fuel
tank from the canister. Close the canister hose connected
to the fuel tank, and conduct an inspection. In this way, the
fuel tank can be excluded as an area suspected of caus-
ing fuel leaks.
NEXT Go to step 36.