SAS TOYOTA SEQUOIA 2001 Service Repair Manual

FI1066
IN0D9±03
Z11554
Seal Lock Adhesive IN±4
± INTRODUCTIONREPAIR INSTRUCTIONS
4 Author: Date:
2005 SEQUOIA (RM1146U)
REPAIR INSTRUCTIONS
GENERAL INFORMATION
BASIC REPAIR HINT
(a) Prevent damage and maintain vehicle cleanliness by pro-
tective covering on the fender, seat and floor.
(b) During disassembly, keep parts in the appropriate order
to facilitate reassembly.
(c) Installation and removal of battery terminal:
(1) Before performing electrical work, disconnect the
negative (±) terminal cable from the battery.
(2) If it is necessary to disconnect the battery for in-
spection or repair, first disconnect the negative (±)
terminal cable.
(3) When disconnecting the terminal cable, to prevent
damage to battery terminal, loosen the cable nut
and raise the cable straight up without twisting or
prying it.
(4) Clean the battery terminals and cable ends with a
clean shop rag. Do not scrape them with a file or oth-
er abrasive objects.
(5) Install the cable ends to the battery terminals after
loosening the nut and tighten the nut. Do not use a
hammer to tap the cable ends onto the terminals.
(6) Be sure the cover for the positive (+) terminal is
properly in place.
(d) Check hose and wiring connectors to make sure that they
are connected securely and correctly.
(e) Non±reusable parts
(1) Always replace cotter pins, gaskets, O±rings, oil
seals, etc. with new ones.
(2) Non±reusable parts are indicated in the component
illustrations by the ºº symbol.
(f) Precoated parts
Precoated parts are bolts, nuts, etc. that are coated with
a seal lock adhesive at the factory.
(1) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(2) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
the specified seal lock adhesive to the bolt, nut or
threads.

IN±10
± INTRODUCTIONFOR ALL OF VEHICLES
10 Author: Date:
2005 SEQUOIA (RM1146U)
(3) Even in case of a minor collision where the SRS
does not deploy, the steering wheel pad, the pas-
senger airbag assembly, side airbag assembly, cur-
tain shield airbag assembly, seat belt pretensioner,
airbag sensor assembly, front airbag sensor, side
airbag sensor assembly and curtain shield airbag
sensor assembly should be inspected.
Parts of referenceSee page
Steering wheel padSee page RS±22
Passenger side airbag assemblySee page RS±35
Side airbag assembly
Power adjuster type
Manual adjuster type
See page RS±49
See page RS±64
Curtain shield airbag assemblySee page RS±72
Seat belt pretensionerSee page BO±165
Airbag sensor assemblySee page RS±83
Front airbag sensor assemblySee page RS±88
Side airbag sensor assemblySee page RS±93
Curtain shield airbag sensor assemblySee page RS±98
(4) Never use SRS parts from another vehicle. When
replacing parts, replace them with new ones.
(5) Before repairs, remove the airbag sensor because
shocks are likely to be applied to the sensor during
repairs.
(6) Never disassemble or repair the steering wheel
pad, front passenger airbag assembly, airbag sen-
sor assembly and front airbag sensor.
(7) If the steering wheel pad, front passenger airbag
assembly, side airbag assembly, curtain shield air-
bag assembly, seat belt pretensioner, airbag sensor
assembly and front airbag sensor have been
dropped, or if there are cracks, dents or other de-
fects in the case, bracket or connector, replace
them with new ones.
(8) Do not expose the steering wheel pad, front pas-
senger airbag assembly, side airbag assembly, cur-
tain shield airbag assembly, seat belt pretensioner,
airbag sensor assembly and front airbag sensor di-
rectly to hot air or flames.
(9) Use a volt/ohmmeter with high impedance (10 kW/V
minimum) for troubleshooting of the electrical cir-
cuit.
(10) Information labels are attached to the periphery of
the SRS components. Follow the instructions on the
notices.
(11) After work on the supplemental restraint system is
completed, check the SRS warning light (See page
DI±1118).

H11622H12060B08604
Example:
CorrectWrong Clear Plastic Bag
R06952H12059B08605
Example:
± INTRODUCTIONFOR ALL OF VEHICLES
IN±15
15 Author: Date:
2005 SEQUOIA (RM1146U)
(g) CURTAIN SHIELD AIRBAG ASSEMBLY
(1) Always store a removed or new curtain shield air-
bag assembly in a clear plastic bag, and keep it in
a safe place.
NOTICE:
Protection bag is not reused.
CAUTION:
Never disassemble the curtain shield airbag assembly
(2) Never measure the resistance of the airbag squib
(This may cause the airbag to deploy, which is very
dangerous.).
(3) Grease should not be attached to the curtain shield
airbag assembly and the surface should not be
cleaned with any kind of detergents.
(4) Store the airbag assembly where the ambient tem-
perature remains below 93°C (200°F), without high
humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air-
bag connector (yellow color and 2 pins) into the
instrument panel before starting work.
(6) When disposing of a vehicle or the curtain shield air-
bag assembly alone, the airbag should be deployed
using an SST before disposal (See page RS±73).
Perform the operation in a safe place away from
electrical noise.

B02121
Example: IN±16
± INTRODUCTIONFOR ALL OF VEHICLES
16 Author: Date:
2005 SEQUOIA (RM1146U)
(h) SEAT BELT PRETENSIONER
(1) Never measure the resistance of the seat belt pre-
tensioner (This may cause the seat belt pretension-
er activation which is very dangerous.).
(2) Never disassemble the seat belt pretensioner.
(3) Never install the seat belt pretensioner in another
vehicle.
(4) Store the seat belt pretensioner where the ambient
temperature remains below 80°C (176°F) and
away from electrical noise without high humidity.
(5) When using electric welding, first disconnect the
connector (yellow color and 2 pins) before starting
work.
(6) When disposing of a vehicle or the seat belt preten-
sioner alone, the seat belt pretensioner should be
activated before disposal (See page BO±166). Per-
form the operation in a safe place away from electri-
cal noise.
(7) The seat belt pretensioner is hot after activation, so
let it cool down sufficiently before the disposal.
However never apply water to the seat belt preten-
sioner.

DI±268
± DIAGNOSTICSENGINE
462 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
NOTICE:

When a vehicle is brought into the workshop, leave it as it is. Do not change the vehicle condi-
tion. For example, do not tighten the fuel tank cap.

Do not disassemble the pump module.

A hand±held tester is required to conduct the following diagnostic troubleshooting procedure.
1 Confirm DTC and EVAP pressure.
PREPARATION:
(a) Connect a hand±held tester to the DLC3.
(b) Turn the ignition switch to ON (do not start the engine).
(c) Turn the tester ON.
CHECK:
(a) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
(b) Read DTCs.
(c) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DATA LIST / ALL / VAPOR
PRESS.
(d) Read the EVAP (Evaporative Emission) pressure displayed on the tester.
RESULT:
Display (DTC Output)Test ResultsSuspected Trouble AreasProceed To
P0451'
Pressure sensorC
P0452Less than 45 kpa (430 mmHg)

Wire harness/connector (ECM ± pressure
sensor)

Pressure sensor

Short in ECM circuit
A
P0453More than 120 kPa (900 mmHg)

Wire harness/connector (ECM ± pressure
sensor)

Pressure sensor

Open in ECM circuit
B
B Go to step 4.
C Go to EVAP inspection procedure
(See page DI±460).
A

± DIAGNOSTICSENGINE
DI±463
657 Author: Date:
2005 SEQUOIA (RM1146U)Components
Operations
CanisterContains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank.
Cut±off valveLocated in fuel tank. Valve floats and closes when fuel tank is 100 % full.
Purge VSV (Vacuum
Switching Valve)Opens or closes line between canister and intake manifold. ECM uses purge VSV to control EVAP purge flow. In order
to discharge EVAP absorbed by canister to intake manifold, ECM opens purge VSV. EVAP discharge volume to intake
manifold controlled by purge VSV duty cycle ratio (current±carrying time). (Open: ON, Close: OFF)
Refueling valve
Controls EVAP pressure from fuel tank to canister. Valve consists of diaphragm, spring and restrictor (diameter: 0.08
inch). When fuel vapor and pressure inside fuel tank increase, valve opens. While EVAP purged, valve closes and re-
strictor prevents large amount of vacuum from affecting pressure in fuel tank. Valve opened while refueling. When valve
open, adding fuel into fuel tank possible.
Roll±over valveLocated in fuel tank. Valve closes by its own weight when vehicle overturns to prevent fuel from spilling out.
Service portUsed for connecting vacuum gauge for inspecting EVAP system.
Soak timerBuilt into ECM. To ensure accurate EVAP monitor, measures 5 hours* after ignition switch turned to OFF. This allows
fuel to cool down, stabilizing Fuel Tank Pressure (FTP). When approx. 5 hours
* elapsed, ECM activates.
Pump moduleConsists of (a) to (d) below. Pump module cannot be disassembled.
(a) Vent valve
Vents and closes EVAP system. When ECM turns valve ON, EVAP system closed. When, ECM turns valve OFF, EVAP
system vented. Negative pressure (vacuum) created in EVAP system to check for EVAP leaks by closing purge VSV,
turning on vent valve (closed) and operating vacuum pump (refer to fig. 1).
(b) Pressure sensorIndicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to
monitor EVAP system pressure (refer to fig 2).
(c) Vacuum pumpCreates negative pressure (vacuum) in EVAP system for leak check.
(d) 0.02 inch orificeHas opening with 0.02 inch diameter. Vacuum produced through orifice by closing purge VSV, turning off vent valve and
operating vacuum pump, to monitor 0.02 inch leak pressure. 0.02 inch leak pressure indicates small leak of EVAP.
HINT:
*:If the engine coolant temperature is not below 35C after 5 hours after the ignition switch is turned off, the
monitor check starts 2 hours later. If it is still not below 35C 7 hours after the ignition switch is turned off,
the monitor check starts 2.5 hours later.

F19467
Height Control Cleaner
Exhaust Chamber
OUT IN
F19468
Compressed Air DI±704
± DIAGNOSTICSAIR SUSPENSION SYSTEM
898 Author: Date:
2005 SEQUOIA (RM1146U)
Height Control Cleaner
The height control cleaner consists of a filter to remove dust and debris, and an expansion chamber
to reduce the intake sound. In consideration of dusty areas, this cleaner draws air from the inside of
the vehicle cabin.
This cleaner cannot be disassembled; therefore, it is not possible to replace only the filter element.
Height Control Cylinder Assy (Pneumatic Cylinder)
The pneumatic cylinder consists of a signal type air chamber with a large compressed air capacity in order
to realize excellent riding comfort.

DICY7±02
DI±1118
± DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1312 Author: Date:
2005 SEQUOIA (RM1146U)
SUPPLEMENTAL RESTRAINT SYSTEM
PRECAUTION
NOTICE:
When disconnecting the battery terminal, initialize the following system after the terminal is recon-
nected.
System NameSee Page
Back Door Power Window Control SystemBE±77
1. HANDLING PRECAUTIONS FOR AIRBAG SENSOR
HINT:
In this section, the airbag sensor assembly, front airbag sensor LH, front airbag sensor RH, side airbag sen-
sor assembly LH, side airbag sensor assembly RH, curtain shield airbag sensor assembly LH, curtain shield
airbag sensor assembly RH and seat position airbag sensor assembly are collectively referred to as the air-
bag sensor.
(a) Before starting the following operations, wait at least 90 seconds after disconnecting the negative (±)
terminal of the battery:
(1) Replacement of the airbag sensor.
(2) Adjustment of the front/rear doors of the vehicle equipped with the side airbag and curtain shield
airbag (fitting adjustment).
(b) When connecting or disconnecting the airbag sensor connector, ensure that all of the sensors are
installed in the vehicle.
(c) Do not use an airbag sensor which has been dropped during the operation or transportation.
(d) Do not disassemble the airbag sensor.
2. INSPECTION PROCEDURE FOR VEHICLE INVOLVED IN ACCIDENT
(a) When the airbag has not deployed, confirm the DTC by checking the SRS warning light. If there is any
malfunction in the SRS airbag system, perform troubleshooting.
(b) When any of the airbags have deployed, replace the airbag sensor and check the installation condition.
(c) Perform the zero point calibration and sensitivity check under the condition is listed below (see page
DI±1128).

The occupant classification ECU is replaced.

Accessories (seatback tray, seat cover, etc.) are installed.

The passenger seat removed from the vehicle.

The passenger airbag ON/OFF indicator (ºOFFº) comes on when the passenger seat is not occu-
pied.

The vehicle is brought to the workshop for repair due to an accident or a collision.
NOTICE:
When an accident vehicle is brought into the workshop for repair, check the flatness of the body side
that is installed on the passenger seat. If the flatness is not within ± 3.0 mm (0.118 in.), repair it to
the specified range (within ± 3.0 mm (0.118 in.)).

DID9M±01
I28302
Example :
HeadCapstan
Pinch Roller
I28257
± DIAGNOSTICSAUDIO SYSTEM
DI±1959
2153 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DESCRIPTION
1. COMPACT DISC PLAYER
Compact Disc (hereafter called ºCDº) Players use a laser beam pick±up to read the digital signals recorded
on the CD and reproduce analog signals of the music, etc. 4.7 in. (12 cm) and 3.2 in. (8 cm) discs are available
for the CD player.
HINT:
Never disassemble or apply oil to any part of the player unit. Do not insert any object other than a disc, into
the CD player.
NOTICE:
CD players use an invisible laser beam which could cause hazardous radiation exposure. Be sure
to operate the player correctly as instructed.
2. MAINTENANCE
Tape Player / Head Cleaning:
(a) Raise the cassette door with your finger.
Using a pencil or similar object, push in the guide.
(b) Using a cleaning pen or cotton applicator soaked in clean-
er, clean the head surface, pinch rollers and capstans.
3. MAINTENANCE
CD Player / Disc Cleaning:
If the disc gets dirty, clean the disc by wiping the surface from
the center to outside in a radial directions with a soft cloth.
NOTICE:
Do not use a conventional record cleaner or anti±static pre-
servative.

± DIAGNOSTICSNAVIGATION SYSTEM
DI±2169
2363 Author: Date:
2005 SEQUOIA (RM1146U)
4. DVD (Digital Versatile Disc) player outline (for navigation map)
The navigation ECU uses a laser pickup to read the digital signals recorded on a DVD.
HINT:
Do not disassemble any part of the navigation system.
Do not apply oil to the navigation system.
Do not insert anything but a DVD into the navigation system.
CAUTION:
Because the navigation system uses an invisible laser beam, do not look directly at the laser pickup.
Be sure to only operate the navigation as instructed.
5. CD (Compact Disc) player outline
A CD player uses a laser pickup to read digital signals recorded on a CD. By converting the digital signals
to analog, it can play music and other things. In general, CD players can play a 4.7±inch (12 cm) or 3.2±inch
(8 cm) disc.
HINT:
Do not disassemble any part of the CD player.
Do not apply oil to the CD player.
Do not insert anything but a CD into the CD player.
CAUTION:
Because the CD player uses an invisible laser beam, do not look directly at the laser pickup. Be sure
to only operate the player as instructed.