Zero Point TOYOTA SEQUOIA 2001 Service Repair Manual

DIDDE±01
± DIAGNOSTICSAIR SUSPENSION SYSTEM
DI±727
921 Author: Date:
2005 SEQUOIA (RM1146U)
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
By accessing the DATA LIST displayed by the hand±held tester, you can read the value of the switches and
sensors and so on without removing any parts. Reading the DATA LIST is the first step of troubleshooting
and is one method to shorten labor time.
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Following the display on the tester, read the DATA LIST.
AIR SUSPENSION:
ItemMeasurement Item / Range (Dis-
play)Normal ConditionDiagnostic Note
VEHICLE SPD
Vehicle speed reading / min.: 0
km/h (0 mph), max.: 255 km/h
(158 mph)
Actual vehicle speedSpeed indicated on the combina-
tion meter
FR WHEEL SPD
Wheel speed (Front right) reading /
min.: 0 km/h (0 mph), max.: 255
km/h (159 mph)
Actual vehicle speedSpeed indicated on the speedome-
ter
FL WHEEL SPD
Wheel speed (Front left) reading /
min.: 0 km/h (0 mph), max.: 255
km/h (159 mph)
Actual vehicle speedSpeed indicated on the speedome-
ter
IG VOLTAGEECU power supply voltage / min.:
0 V, max.: 25.5 VActual ECU power supply voltage:
10 to 14 V±
POWER VOLTAGE+B power source voltage / min.: 0
V, max.: 25.5 VActual battery power supply volt-
age: 10 to 14 V±
STEERING ANG
Steering angle sensor reading /
min.: ±49150.5 deg, max.: 49152
degActual steering angle /
Left turn: reading increases
Right turn: reading increasesZero point is set at the point when
battery is connected
ENGINE SPDCrankshaft position sensor read-
ing / min.: 0 rpm, max.: 25,500 rpmActual engine speedSpeed indicated on the combina-
tion meter
HEIGHT SW DOWNHeight control switch (DOWN) /
ON or OFFON: Height control switch
ºDOWNº button pressed
OFF: ±
±
HEIGHT SW UPHeight control switch (UP) / ON or
OFFON: Height control switch ºUPº
button pressed
OFF: ±
±
HEIGHT SW HOLDHeight control mode select switch
/ ON or OFFON: Height control mode select
switch pressed
OFF: ±
±
STOP LIGHT SWStop light switch / ON or OFFON: Brake pedal depressed
OFF: Brake pedal released±
DOOR SWDoor courtesy light switch / ON or
OFFON: Open each door
OFF: Close all doors±
L4 SW4LO switch / ON or OFFON: 2WD/4HI switch pressed
OFF: ±±
TSTS terminal / ON or OFFON: During test mode
OFF: Normal mode±
TCTC terminal / ON or OFFON: DTC recorded
OFF: No DTC recorded±
SOL SLRLHeight control valve solenoid (Lev-
elling solenoid valve) / ON or OFFON: Leveling solenoid operated
OFF: Leveling solenoid not oper-
ated
±
SOL SLRGHeight control valve solenoid
(Gate solenoid valve) / ON or OFFON: Gate solenoid operated
OFF: Gate solenoid not operated±

DIDLU±01
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±891
1085 Author: Date:
2005 SEQUOIA (RM1146U)
ABS WITH EBD & BA & TRAC & VSC SYSTEM
PRECAUTION
NOTICE:
When disconnecting the battery terminal, initialize the following system after the terminal is recon-
nected.
System NameSee Page
Back Door Power Window Control SystemBE±77

When there is a malfunction in the contact point of the terminals or installation problems with
parts, removal and installation of the suspected problem parts may return the system to the
normal condition either completely or temporarily.

In order to determine the malfunctioning area, be sure to check the conditions at the time the
malfunction occurred, such as by DTC output and freeze frame data output, and record it before
disconnecting each connector or removing and installing parts.

Since the ABS with EBD & BA & TRAC & VSC systems may be influenced by a malfunction in
the other systems, be sure to check for DTCs in the other systems.

Be sure to remove and install the ABS & VSC actuator and each sensor with the IG switch OFF
unless specified in the inspection procedure.

When removing and installing the ABS & VSC actuator and each sensor, be sure to check that
the normal display is output in test mode inspection and in DTC output inspection after instal-
ling all the parts.

After replacing the yaw rate sensor and/or the ABS & VSC actuator assembly, make sure to per-
form yaw rate and deceleration sensors' zero point calibration
(See page DI±897).

The CAN communication system is used for data communication between the skid control ECU
(included in the actuator), the steering angle sensor, and the yaw rate sensor (the deceleration
sensor is included). If there is trouble in the CAN communication line, the DTC of the commu-
nication line is output.

If the DTC of the CAN communication line is output, repair the malfunction and troubleshoot
the ABS with EBD & BA & TRAC & VSC systems.

Since the CAN communication line has its own length and route, it can not be repaired tempo-
rarily with the bypass wire, etc.

DIDLY±01
F09750
DLC3
Ts
Tc
CG
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±897
1091 Author: Date:
2005 SEQUOIA (RM1146U)
CALIBRATION
1. ZERO POINT CALIBRATION OF MASTER CYLINDER
PRESSURE, YAW RATE AND DECELERATION SEN-
SORS
HINT:
When having replaced the master cylinder pressure, yaw rate
and deceleration sensors and/or the ECU, make sure to per-
form master cylinder pressure, yaw rate and deceleration sen-
sors' zero point calibration.
NOTICE:

While obtaining the zero point, do not vibrate the ve-
hicle by tilting, moving or shaking it and keep it in a
stationary condition. (Do not start the engine.)

Be sure to do this on a level surface (within an inclina-
tion of 1 degree).
(a) Perform master cylinder pressure, yaw rate and decelera-
tion sensors zero point calibration.
(1) Using SST, connect terminals Ts and CG of the
DLC3.
SST 09843±18040
(2) Shift the shift lever to the P position.
(3) Turn the ignition switch to the ON position.
(4) Keep the vehicle in a stationary condition on a level
surface for 4 sec. or more.
(5) Keep your foot off the brake pedal.
Do not leave 4WD vehicles in the L4 position.
(6) Press the center diff. lock (TRAC OFF) switch 3
times within 3 seconds.
(7) Check that the VSC buzzer sounds for 3 seconds.
HINT:

If the VSC buzzer does not sound, do the zero point cal-
ibration again and/or check the VSC buzzer circuit (See
page DI±1052).

If the VSC buzzer does not sound, check for yaw rate and
deceleration sensor failure (See page DI±911).
(8) Turn the ignition switch OFF.
(9) Disconnect terminals Ts and CG of the DLC3.
(b) Perform steering angle sensor zero point calibration.
This calibration is carried out automatically by following
procedures below:
(1) Make sure the system is not in sensor check mode.
(2) Calibrate the steering angle sensor by driving the
vehicle in a straight line at more than 7 MPH (12
km/h) for 5 seconds.

DIDLZ±01
F09750
DLC3Ts
CG
BR3904
0.13 sec. 0.13 sec.
ON
OFF
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±899
1093 Author: Date:
2005 SEQUOIA (RM1146U)
TEST MODE PROCEDURE
1. When not using the hand±held tester:
SENSOR CHECK (TEST MODE)
NOTICE:
When having replaced the master cylinder pressure, yaw
rate and deceleration sensors and/or the ECU, perform
zero point calibration of the master cylinder pressure, yaw
rate and deceleration sensors (See page DI±897).
HINT:
If the ignition switch is turned from the ON to the ACC or LOCK
position in test mode, test mode DTCs will be erased.
(a) Procedures for test mode:
(1) Turn the ignition switch OFF.
(2) Check that the shift lever is in the P position, and
turn the steering wheel to the neutral position.
(3) Using SST, connect terminals Ts and CG of the
DLC3.
SST 09843±18040
(4) Start the engine.
(5) Check that the ABS and VSC TRAC warning lights
blink.
HINT:
If the ABS and VSC TRAC warning lights do not blink, inspect
the ABS warning light circuit, VSC TRAC warning light circuit
and Ts terminal circuit.
(6) Keep the vehicle in a stationary condition on a level
surface for 4 sec. or more.
ABS warning light circuitDI±1021 or DI±1025
VSC TRAC warning light circuitDI±1027 or DI±1031
Ts terminal circuitDI±1057

F02135
Start Position
End PositionWithin ± 5° DI±900
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1094 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Check the yaw rate and deceleration sensor.
Shift the shift lever to the D position and drive the vehicle
at a vehicle speed of approx. 3 mph (5 km/h), turn the
steering wheel either to the left or right for 90° or more,
and turn the vehicle through 180 degrees. Check that the
VSC buzzer sounds for 3 seconds upon start off.
Stop the vehicle and shift the shift lever to the P position,
and check that the VSC buzzer sounds again for 3 se-
conds.
HINT:

If the VSC buzzer sounds twice, the sensor check has
been completed normally.

If the VSC buzzer does not sound, check the VSC buzzer
circuit (See page DI±1052), then do the sensor check
again.

Drive the vehicle through 180°. At the end of the turn, the
direction of the vehicle should be within 180° ± 5° of its
start position.

Do not spin the wheels.

If the buzzer sounds after start off, then the deceleration
sensor check has passed its check. If the buzzer sounds
at the completion of a curve, then the yaw rate sensor
check has passed its check. The buzzer sound should be
heard twice during the sensor checks.
(c) Check the master cylinder pressure sensor.
(1) Turn the ignition switch to the ON position.
(2) Keep the vehicle in a stationary condition on a level
surface for 2 sec. or more.
(3) Keeping the vehicle in a stationary condition and
not pressing on the brake pedal for 1 sec. or more,
depress the brake pedal with 147 N (15 kgf, 33 lbf)
or more for 2 sec. or more.
NOTICE:
If zero point calibration has never been performed on a new
ECU, master cylinder pressure sensor check cannot be
completed correctly. Perform zero point calibration first
(See page DI±897).
HINT:
At this time, the buzzer sounds for 3 seconds.
(d) Check the speed sensor.
Drive the vehicle straight forward.
When driving the vehicle at the speed of 28 mph (45 km/h)
or higher for several seconds, check that the ABS warn-
ing light goes off.
HINT:
There is a possibility that the sensor check is not completed if
the vehicle has its wheels spun or its steering wheel turned dur-
ing this check.
(e) Stop the vehicle.

D05981
Hand±held
Tester
DLC3
BR3904
0.13 sec. 0.13 sec.
ON
OFF
F02135
Start Position
End PositionWithin ± 5° DI±902
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1096 Author: Date:
2005 SEQUOIA (RM1146U)
2. When using the hand±held tester:
SENSOR CHECK (TEST MODE)
NOTICE:
When having replaced the master cylinder pressure, yaw
rate and deceleration sensors and/or ECU, perform zero
point calibration of the master cylinder pressure, yaw rate
and deceleration sensors (See page DI±897). Make sure
that this operation is done before performing the following.
(a) Procedures for test mode:
(1) Connect the hand±held tester to the DLC3.
(2) Check that the shift lever is in the P position, and
turn the steering wheel to the neutral position.
(3) Start the engine.
(4) Select the SIGNAL CHECK on the hand±held tes-
ter.
(5) Check that the ABS warning light and VSC TRAC
warning light blink.
HINT:
If the ABS and VSC TRAC warning lights do not blink, inspect
the ABS warning light circuit, VSC TRAC warning light circuit
and Ts terminal circuit.
(6) Keep the vehicle in a stationary condition on a level
surface for 4 sec. or more.
ABS warning light circuitDI±1021 or DI±1025
VSC TRAC warning light circuitDI±1027 or DI±1031
Ts terminal circuitDI±1057
(b) Check the yaw rate and deceleration sensor.
Shift the shift lever to the D position and drive the vehicle
at a vehicle speed of approx. 3 mph (5 km/h), turn the
steering wheel either to the left or right for 90° or more,
and turn the vehicle through 180 degrees. Check that the
VSC buzzer sounds for 3 seconds upon start off.
Stop the vehicle and shift the shift lever to the P position,
check that the VSC buzzer sounds again for 3 seconds.

± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±903
1097 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:

If the VSC buzzer sounds twice, the sensor check has
been completed normally.

If the VSC buzzer does not sound, check the VSC buzzer
circuit (see page DI±1052), then do the sensor check
again.

Drive the vehicle through 180°. At the end of the turn its
check, the direction of the vehicle should be within 180°
± 5° of its start position.

Do not spin the wheels.

If the buzzer sounds after start off, then the deceleration
sensor check has passed its check. If the buzzer sounds
at the completion of a turn its check, then the yaw rate
sensor check has passed. The buzzer sound should be
heard during the sensor checks.
(c) Check the master cylinder pressure sensor.
(1) Turn the ignition switch to the ON position.
(2) Keep the vehicle in a stationary condition on a level
surface for 2 sec. or more.
(3) Keeping the vehicle in a stationary condition and
not pressing on the brake pedal for 1 sec. or more,
depress the brake pedal with 147 N (15 kgf, 33 lbf)
or more for 2 sec. or more on a new ECU.
NOTICE:
If zero point calibration has never been performed on a new
ECU, master cylinder pressure sensor check cannot be
completed correctly. Perform zero point calibration first
(See page DI±897).
HINT:
At this time, the buzzer sounds for 3 seconds.
(d) Check the speed sensor.
Drive the vehicle straight forward.
When driving the vehicle at the speed of 28 mph (45 km/h)
or higher for several seconds, check that the ABS warn-
ing light goes off.
HINT:
There is a case that the sensor check is not completed if the ve-
hicle has its wheels spun or its steering wheel turned during this
check.
(e) Stop the vehicle.
(f) Read the DTC by following the prompts on the tester
screen.
HINT:
Refer to the hand±held tester operator's manual for further de-
tails.

DI93F±04
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±905
1099 Author: Date:
2005 SEQUOIA (RM1146U)
PROBLEM SYMPTOMS TABLE
If a normal code is indicated during the DTC check but the problem still occurs, check the circuits for each
problem symptom in the order given in the table below and proceed to the relevant troubleshooting page.
NOTICE:

When replacing the skid control ECU, sensor, etc., turn the ignition switch OFF.

When replacing the master cylinder pressure, yaw rate and deceleration sensors and/or the
ECU, make sure to perform master cylinder pressure, yaw rate, and deceleration sensors' zero
point calibration (See page DI±897).
SymptomSuspected AreaSee page
ABS does not operate
When the following 1. to 4. are all normal and the problem
is still occurring, replace the skid control ECU.
1. Check the DTC reconfirming that the normal code is
output.
2. IG power source circuit
3. Speed sensor circuit
4. Check the hydraulic circuit for leakage.
DI±911
DI±957
DI±925
DI±1059
ABS does not operate efficiently
When the following 1. to 4. are all normal and the problem
is still occurring, replace the skid control ECU.
1. Check the DTC reconfirming that the normal code is
output.
2. Speed sensor circuit
3. Stop light switch circuit
4. Check the hydraulic circuit for leakage.
DI±911
DI±925
DI±963
DI±1059
ABS warning light abnormal
1. ABS warning light circuit
2. Skid control ECUDI±1021 or
DI±1025
BRAKE warning light abnormal
1. BRAKE warning light circuit
2. Skid control ECU
3. Translate ECUDI±1033 or
DI±1038
DTC check cannot be done
When the following 1. to 3. are all normal and the problem
is still occurring, replace the skid control ECU.
1. ABS warning light circuit
2. Tc terminal circuit
3. VSC TRAC warning light circuit
DI±1021 or
DI±1025
DI±1055
DI±1027
DI±1031
Speed sensor signal check cannot be done1. Ts terminal circuit
2. Skid control ECUDI±1057
TRAC does not operate
Only when 1. to 4. are all normal and the problem is still
occurring, replace the skid control ECU.
1. Check the DTC, reconfirming that the normal code is
output.
2. IG power source circuit
3. Check the hydraulic circuit for leakage
4. Speed sensor circuit
DI±911
DI±957
DI±1059
DI±925
TRAC does not operate efficiently
Only when 1. to 3. are all normal and the problem is still
occurring, replace the skid control ECU.
1. Check the DTC, reconfirming that the normal code is
output.
2. Check the hydraulic circuit for leakage
3. Speed sensor circuit
DI±911
DI±1059
DI±925

DI±906
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1100 Author: Date:
2005 SEQUOIA (RM1146U) VSC does not operate
Only when 1. to 9. are all normal and the problem is still
occurring, replace the skid control ECU.
1. Check the DTC, reconfirming that the normal code is
output.
2. Perform zero point calibration
3. IG power source circuit
4. Check the hydraulic circuit for leakage
5. Speed sensor circuit
6. Deceleration sensor circuit
7. Yaw rate sensor circuit
8. Steering angle sensor circuit
9. Master cylinder pressure sensor circuit
DI±911
DI±897
DI±957
DI±1059
DI±925
DI±951
DI±954
DI±946
DI±983
VSC does not operate efficiently
Only when 1. to 8. are all normal and the problem is still
occurring, replace the skid control ECU.
1. Check the DTC, reconfirming that the normal code is
output.
2. Perform zero point calibration
3. Check the hydraulic circuit for leakage
4. Speed sensor circuit
5. Deceleration sensor circuit
6. Yaw rate sensor circuit
7. Steering angle sensor circuit
8. Master cylinder pressure sensor circuit
DI±911
DI±897
DI±1059
DI±925
DI±951
DI±954
DI±946
DI±983
VSC TRAC warning light abnormal
1. VSC TRAC warning light circuit
2. Skid control ECUDI±1027 or
DI±1031
SLIP indicator light abnormal
1. SLIP indicator light circuit
2. Skid control ECUDI±1041 or
DI±1045
VSC OFF (TRAC OFF) indicator abnormal
1. VSC OFF (TRAC OFF) indicator light circuit
2. VSC OFF (TRAC OFF) switch circuit
3. Skid control ECUDI±1048

DI93C±06
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±921
111 5 Author: Date:
2005 SEQUOIA (RM1146U)
DIAGNOSTIC TROUBLE CODE CHART
NOTICE:

When removing parts, turn the ignition switch OFF.

When replacing the master cylinder, yaw rate and deceleration sensors and/or the ECU, make
sure to perform master cylinder, yaw rate and deceleration sensors' zero point calibration (See
page DI±897).
HINT:

Using SST 09843±18040, connect terminals Tc and CG.

If no abnormality is found when inspecting parts, inspect the ECU.

If a trouble code is displayed during the DTC check, check the circuit listed for that code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC chart of ABS system:
DTC No.
(See Page)Detection ItemTrouble Area
C0200/31*1
(DI±925)Right front wheel speed sensor signal malfunction
C0205/32*1
(DI±925)Left front wheel speed sensor signal malfunction
Right front, left front, right rear and left rear speed sensor

Each speed sensor circuit
C0210/33*1
(DI±925)Right rear wheel speed sensor signal malfunction

Each s eed sensor circuit

Speed sensor rotor

Skid control ECU
C0215/34*1
(DI±925)Left rear wheel speed sensor signal malfunction
C0226/21
(DI±932)Malfunction in ABS & VSC solenoid valves
ABS & VSC actuator

ABS & VSC solenoid circuit
C0278/11
(DI±934)Open or short circuit in ABS & VSC relay circuit

ABS & VSC solenoid relay

ABS & VSC solenoid relay circuit

ABS & VSC motor relay

ABS & VSC motor relay circuit
C1241/41
(DI±957)Low battery positive voltage or abnormally high battery positive
voltage

Battery

Charging system

Power source circuit (+BM, +BS)

Skid control ECU
C1244/44
(DI±951)Open or short circuit in deceleration sensor circuit
Yaw rate (deceleration) sensor

Yaw rate (deceleration) sensor circuit
C1247/47
(DI±960)Malfunction in delta S sensor

Delta S sensor

Delta S sensor circuit

Skid control ECU

Brake booster
C1249/49
(DI±963)Open circuit in stop light switch circuit

Stop light switch

Stop light switch circuit

Skid control ECU
C1251/51*1
(DI±966)
Pump motor is locked
Open circuit in pump motor circuit
ABS & VSC actuator
C1337/37
(DI±975)Some tires are different in size from the other tires
Tire size
Always ON
(DI±1016)Malfunction in skid control ECU

Battery

Charging system

Power source circuit

ABS warning light circuit

Skid control ECU