change TOYOTA SEQUOIA 2001 Service Repair Manual

IN0KL±01
± INTRODUCTIONFOR ALL OF VEHICLES
IN±21
21 Author: Date:
2005 SEQUOIA (RM1146U)
CUSTOMIZE PARAMETERS
HINT:
The following items can be customized.
NOTICE:

When a customer requests a change in a function, first make sure that customization of the
function(s) is/are possible.

Be sure to make a note of the current setting before customizing.

When troubleshooting a function, first make sure that the function is not set to OFF.

When troubleshooting, pay attention as there is a possibility that the function has been set to
SMALL through customizing (Example: In case of the symptom in which ºThe key reminder
buzzer operation does not functionº is displayed, check that the key reminder buzzer operation
is not set to SMALL, then perform troubleshooting).
METER:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
KEY REMND VOLUM
(Key reminder buzzer vol-
ume)
LARGEFunction that changes the volume of key reminder buzzer.LARGE/MEDIUM/SMALL
WIRELESS DOOR LOCK:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
WIRELESS OPERONTurns wireless door lock function ON/OFF.ON/OFF
OPEN DOOR WARNONSounds buzzer for 10 seconds when door is not completely
closed and transmitter LOCK switch is pressed.ON/OFF
AUTO LOCK DELAY30SControls amount of time from when doors are unlocked until
they are locked by automatic lock function.60S/30S
UNLOCK/2OPERON
When UNLOCK switch is pressed once, this function un±
locks only the designated door. When unlock switch is
pressed again within 3 seconds, all doors unlock. If setting is
OFF, pressing UNLOCK switch once unlocks all doors.
ON/OFF
LNT/LGT ON/UNLKONTurns on room light when wireless door lock system is oper-
ated.ON/OFF
ALARM FUNCTIONONOperates theft deterrent system when transmitter LOCK
(PANIC) switch is held for 3 seconds.ON/OFF
AUTO LOCKOFFLocks doors when the vehicle speed reaches a certain level.ON/OFF
UNLK/KEY TWICEON
Unlocks only driver's door when driver's door key cylinder is
turned to unlock once, and unlocks all doors when it is turned
to unlock twice. In OFF setting, unlocks all doors when the
cylinder is turned to unlock once.
ON/OFF
ALL UNLK/OPN±CLOFFFunction that unlocks all doors when the driver door is
opened after turning the ignition switch off.ON/OFF
UNLOCK/PARKOFFUnlocks doors when shift lever is moved to P position from
any position other than P while the ignition switch is ON.ON/OFF
THEFT:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
WARNING TIME15SChanges warning time for PASSIVE MODE.5S/15S/27.5S/60S
PASSIVE MODEOFF
Switches theft deterrent system from arming preparation
state to armed state 30 seconds after key is removed from
ignition key cylinder and driver side door is closed, even if
doors are not locked by wireless or door key lock operation.
ON/OFF
WARN BY GLS SENONFunction that switches the alarm warning on/off when glass
breakage is detected.ON/OFF

IN±22
± INTRODUCTIONFOR ALL OF VEHICLES
22 Author: Date:
2005 SEQUOIA (RM1146U)
DOOR LOCK:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
AUTO LOCK/SHIFTONLocks doors when shift lever is moved from P to another
position.ON/OFF
ILLUMINATED ENTRY:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
I/L ON/UNLOCKONIlluminates interior light when ignition switch is turned from
ACC to LOCK position.ON/OFF
LIGHTING TIME15SChanges lighting time after closing doors (light quickly fades
out when ignition switch is turned on).15S/7.5S/30S
LIGHT CONTROL:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
SENSITIVITYNORMALSensitivity adjustment is difficult to confirm. Check by driving
the customer's vehicle.NORMAL/DARK2/DARK1/
LIGHT1/LIGHT2
LIGHT OFF DELAY30S
Keeps headlights on for a certain period of time after closing
all doors with ignition switch on, light control switch in HEAD
or AUTO position, and headlights on.
OFF/30S/60S/90S
DISP EX ON SENNORMALChanges brightness of lights such as combination meter
indicator light, A/C indicator lamp, and clock lamp.NORMAL/DARK2/DARK1/
LIGHT1/LIGHT2
DISP OFF SENNORMALChanges brightness of lights such as combination meter
indicator light, A/C indicator lamp, and clock lamp.NORMAL/DARK2/DARK1/
LIGHT1/LIGHT2

B02389
B02390
HEAT METHOD: When the problem seems to occur when the suspect area is heated. 2
NOTICE:3 WATER SPRINKLING METHOD:
(1)
(2)
4 OTHER: When a malfunction seems to occur when electrical load is excessive.When the malfunction seems to occur on a rainy day or in a
high±humidity condition. Heat the component that is the likely cause of the malfunction
with a hair dryer or similar object. Check to see if the malfunction
occurs.
Sprinkle water onto the vehicle and check to see if the malfunc-
tion occurs.
Turn on all electrical loads including the heater blower, head
lights, rear window defogger, etc. and check to see if the mal-
function occurs.ON HINT:
If a vehicle is subject to water leakage, the leaked water may
contaminate the ECU. When testing a vehicle with a water leak-
age problem, special caution must be taken.
Malfunc-
tion
Do not heat to more than 60 °C (140 °F). (Temperature
is limited not to damage the components.)
Do not apply heat directly to parts in the ECU. (1)
(2)
Never sprinkle water directly into the engine compart-
ment, but indirectly change the temperature and hu-
midity by applying water spray onto the radiator front
surface.
Never apply water directly onto the electronic compo-
nents. NOTICE: IN±30
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
30 Author: Date:
2005 SEQUOIA (RM1146U)

FI0048
FI0047
FI0046
IN011±61
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±35
35 Author: Date:
2005 SEQUOIA (RM1146U)
HOW TO USE THE DIAGNOSTIC
CHART AND INSPECTION
PROCEDURE
1. CONNECTOR CONNECTION AND TERMINAL IN-
SPECTION

For troubleshooting, diagnostic trouble code charts or
problem symptom table are provided for each circuit with
detailed inspection procedures on the following pages.

When all the component parts, wire harnesses and con-
nectors of each circuit except the ECU are found to be
normal in troubleshooting, then it is determined that the
problem is in the ECU. Accordingly, if diagnosis is per-
formed without the problem symptoms occurring, refer to
step 8 to replace the ECU. So always confirm that the
problem symptoms are occurring, or proceed with inspec-
tion while using the symptom simulation method.

The instructions ºCheck wire harness and connectorº and
ºCheck and replace ECUº which appear in the inspection
procedure, are common and applicable to all diagnostic
trouble codes. Follow the procedure outlined below
whenever these instructions appear.
OPEN CIRCUIT:
This could be due to a disconnected wire harness, faulty con-
tact in the connector, and a connector terminal pulled out, etc.
HINT:

It is rarely the case that a wire is broken in the middle of
it. Most cases occur at the connector. In particular, care-
fully check the connectors of sensors and actuators.

Faulty contact could be due to rusting of the connector
terminals, to foreign materials entering terminals or a de-
formation of connector terminals. Simply disconnecting
and reconnecting the connectors once changes the
condition of the connection and may result in a return to
normal operation. Therefore, in troubleshooting, if no ab-
normality is found in the wire harness and connector
check, but the problem disappears after the check, then
the cause is considered to be in the wire harness or con-
nectors.
SHORT CIRCUIT:
This could be due to a contact between wire harness and the
body ground or to a short circuit occurred inside the switch, etc.
HINT:
When there is a short circuit between the wire harness and body
ground, check thoroughly whether the wire harness is caught
in the body or is clamped properly.

MA002±35
MA±2
± MAINTENANCEINSIDE VEHICLE
49 Author: Date:
2005 SEQUOIA (RM1146U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.

Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified free play. Be alert for changes in steering condition, such as hard steering,
excessive free play or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.

MA003±50
MA±4
± MAINTENANCEUNDER HOOD
51 Author: Date:
2005 SEQUOIA (RM1146U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.

Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(2UZ±FE engine: See page CO±14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, find the cause and
correct.

PP1AW±08
± PREPARATIONLUBRICATION
PP±21
79 Author: Date:
2005 SEQUOIA (RM1146U)
LUBRICANT
ItemCapacityClassification
Engine oil
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
7.1 liters (7.5 US qts, 6.2 Imp. qts)
6.2 liters (6.6 US qts, 5.5 Imp. qts)
5.7 liters (6.0 US qts, 5.0 Imp qts)API grade SL Energy±Conserving or ILSAC mul-
tigrade engine oil.

SS±38
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
180 Author: Date:
2005 SEQUOIA (RM1146U)
Air suspension
Amount of change in vehicle height
HIGH position:
LOW position (4WD):
LOW position (2WD):
40 mm (1.57 in.)
±30 mm (±1.18 in.)
±15 mm (±0.59 in.)
Air suspension
Difference between the tester value and vehicle height
(D±C measurement):
5 mm (0.20 in.) or less
Height control sensor link standard length:6.5 ± 15.0 mm (0.26 ± 0.59 in.) or less

DID7T±01
DI±14
± DIAGNOSTICSENGINE
208 Author: Date:
2005 SEQUOIA (RM1146U)
REGISTRATION
NOTICE:
The Vehicle Identification Number (VIN) must be input into the replacement ECM.
HINT:
The VIN is in the form of a 17±digit alphanumeric vehicle identification number. A hand±held tester is re-
quired to register the VIN.
1. DESCRIPTION
This registration section consists of three parts, Input Instructions, Read VIN and Write VIN.
(a) Input Instructions: Explains the general VIN input instructions using a hand±held tester.
(b) Read VIN: Explains the VIN reading process in a flowchart. This process allows the VIN stored in the
ECM to be read, in order to confirm that the two VINs, provided with the vehicle and stored in the ve-
hicle's ECM, are the same.
(c) Write VIN: Explains the VIN writing process in a flowchart. This process allows the VIN to be input into
the ECM. If the ECM is changed, or the VIN and VIN do not match, the VIN can be registered, or over-
written in the ECM by following this procedure.
2. INPUT INSTRUCTIONS
(a) Hand±held tester
The arrow buttons (UP, DOWN, RIGHT and LEFT) and numerical buttons (0 to 9) are used, in order
to input the VIN.
(b) Cursor Operation
To move the cursor around the tester screen, press the RIGHT and LEFT buttons.
(c) Alphabetical Character Input
(1) Press the UP and DOWN buttons to select the desired alphabetical character.
(2) After selection, the cursor should move.
(d) Numeric Character Input
(1) Press the numerical button corresponding to the number that you want to input.
(2) Select or input the correct character using the UP/DOWN buttons, or the numerical buttons.
HINT:
Numerical characters can be selected by using the UP and DOWN buttons.
(e) Correction
(1) After input, the cursor should move.
(2) When correcting the input character(s), put the cursor onto the character using the RIGHT or
LEFT buttons.
(f) Finishing Input Operation
(1) Make sure that the input VIN matches the vehicle VIN after input.
(2) Press the ENTER button on the tester.

DICEL±02
± DIAGNOSTICSENGINE
DI±27
221 Author: Date:
2005 SEQUOIA (RM1146U)
READINESS MONITOR DRIVE PATTERN
1. PURPOSE OF THE READINESS TESTS

The On±Board Diagnostic (OBD II) system is designed to monitor the performance of emission±re-
lated components and report any detected abnormalities in the form of Diagnostic Trouble Codes
(DTCs). Since the various components need to be monitored during different driving conditions, the
OBD II system is designed to run separate monitoring programs called Readiness Monitors. Many
state Inspection and Maintenance (I/M) programs require that vehicles complete their Readiness Mon-
itors prior to beginning an emission test.

The current status of the Readiness Monitors can be seen by using the hand±held tester with version
9.0 software (or newer), or a generic OBD II Scan tool.

To view the Readiness Monitor status using the hand±held tester, select ºMonitor Statusº from the En-
hanced OBD II Menu.

A status of ºcompleteº indicates that the necessary conditions have been met to run the performance
tests for the related Readiness Monitor.

The Readiness Monitor will be reset to ºincompleteº if:

ECM has lost power (battery or fuse).

DTCs have been cleared.

The conditions for running the Readiness Monitor have not been met.

In the event that any Readiness Monitor shows ºincomplete,º follow the appropriate Readiness Monitor
Drive Pattern to activate the monitor and change the readiness status to ºcomplete.º
CAUTION:
Strictly observe the posted speed limits, traffic laws, and road conditions when performing these
drive patterns.
NOTICE:
These drive patterns represent the fastest method to satisfy all necessary conditions which allow
the specific readiness monitor to complete.
In the event that the drive pattern must be interrupted (possibly due to traffic conditions or other fac-
tors) the drive pattern can be resumed, and in most cases, the readiness monitor will still set to ºcom-
pleteº.
To ensure rapid completion of readiness monitors, avoid sudden changes in vehicle load and speed
(driving up and down hills and/or sudden acceleration).
Contents:
TITLESTEP(s)
CATALYST MONITOR2
EVAP MONITOR3, 4
AIR±FUEL RATIO (A/F) AND OXYGEN SENSOR (O2S) MONITOR5
OXYGEN SENOSR HEATER MONITOR6