passenger door TOYOTA SEQUOIA 2001 Service Repair Manual

B12629
Example:
Correct Wrong
Z13951
Example:
± INTRODUCTIONFOR ALL OF VEHICLES
IN±13
13 Author: Date:
2005 SEQUOIA (RM1146U)
(e) FRONT PASSENGER AIRBAG ASSEMBLY
(1) Always store a removed or new front passenger air-
bag assembly with the airbag deployment side fac-
ing up.
Storing the airbag assembly with the airbag deploy-
ment side facing down could cause a serious acci-
dent if the airbag deploys.
(2) Never measure the resistance of the airbag squib
(This may cause the airbag to deploy, which is very
dangerous.).
(3) Grease should not be applied to the front passen-
ger airbag assembly and the airbag door should not
be cleaned with any kind of detergents.
(4) Store the airbag assembly where the ambient tem-
perature remains below 93°C (200°F), without high
humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air-
bag connector (yellow color and 2 pins) installed on
assembly before starting work.
(6) When disposing of a vehicle or the airbag assembly
alone, the airbag should be deployed using an SST
before disposal (See page RS±36).
Perform the operation in a safe place away from
electrical noise.

IN01T±18
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±23
23 Author: Date:
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
A large number of ECU controlled systems are used in the SEQUOIA. In general, the ECU controlled system
is considered to be a very intricate system requiring a high level of technical knowledge and expert skill to
troubleshoot. However, the fact is that if you proceed to inspect the circuits one by one, troubleshooting of
these systems is not complex. If you have adequate understanding of the system and a basic knowledge
of electricity, accurate diagnosis and necessary repair can be performed to locate and fix the problem. This
manual is designed through emphasis of the above standpoint to help service technicians perform accurate
and effective troubleshooting, and is compiled for the following major ECU controlled systems:
The troubleshooting procedure and how to make use of it are described on the following pages.
SystemPage
1. EngineDI±1
2. Automatic TransmissionDI±515
3. Air Suspension Control SystemDI±695
4. Tire Pressure Warning SystemDI±796
5. ABS with EBD & BA & TRAC & VSC SystemDI±891
6. Can Communication SystemDI±1060
7. Supplemental Restraint SystemDI±1118
8. Power Seat Control System w/ Driving Position MemoryDI±1501
9. Cruise Control SystemDI±1536
10.Engine Immobilizer SystemDI±1570
11. Combination Meter SystemDI±1601
12.Sliding Roof SystemDI±1661
13.Body Control SystemDI±1678
14.Driver Door Control SystemDI±1778
15.Passenger Door Control SystemDI±1814
16.Back Door Control SystemDI±1850
17.Multiplex Communication SystemDI±1887
18.Audio SystemDI±1955
19.Rear Seat Audio SystemDI±2044
20.Rear Seat Entertainment SystemDI±2078
21.Navigation SystemDI±2159
22.Air Conditioning SystemDI±2297
FOR USING OBD II SCAN TOOL OR TOYOTA HAND±HELD TESTER

Before using the scan tool or tester, the scan tool's instruction book or tester's operator manual should
be read thoroughly.

If the scan tool or tester cannot communicate with ECU controlled systems when you have connected
the cable of the scan tool or tester to DLC3, turned the ignition switch ON and operated the scan tool,
there is a problem on the vehicle side or tool side.
(1) If communication is normal when the tool is connected to another vehicle, inspect the diagnosis
data link line (Bus
line) or ECU power circuit of the vehicle.
(2) If communication is still not possible when the tool is connected to another vehicle, the problem
is probably in the tool itself, so perform the Self Test procedures outline in the Tester Operator's
Manual.

IN±26± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
26 Author: Date:
2005 SEQUOIA (RM1146U)
2. SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE CHECK
The diagnostic system in the SEQUOIA fulfills various functions. The first function is the Diagnostic Trouble
Code Check in which a malfunction in the signal circuits to the ECU is stored in code in the ECU memory
at the time of occurrence, to be output by the technician during troubleshooting. Another function is the Input
Signal Check which checks if the signals from various switches are sent to the ECU correctly.
By using these check functions, the problem areas can be narrowed down quickly and troubleshooting can
be performed effectively. Diagnostic functions are incorporated in the following systems in the SEQUOIA.
SystemDiagnostic Trouble
Code CheckInput Signal Check
(Sensor Check)Diagnostic Test
Mode (Active Test)
1. Engine(with Check
Mode)
2. Automatic Transmission(with Check
Mode)
3. Air Suspension Control System(with Check
Mode)
4. Tire Pressure Warning System
5. ABS with EBD & BA & TRAC & VSC System
6. Can Communication System
7. Supplemental Restraint System(with Check
Mode)
8. Power Seat Control System w/ Driving Position Memory
9. Cruise Control System
10.Engine Immobilizer System
11. Combination Meter System
12.Sliding Roof System
13.Body Control System
14.Driver Door Control System
15.Passenger Door Control System
16.Back Door Control System
17.Multiplex Communication System
18.Audio System
19.Rear Seat Audio System
20.Rear Seat Entertainment System
21.Air Conditioning System
In diagnostic trouble code check, it is very important to determine whether the problem indicated by the diag-
nostic trouble code is still occurring or occurred in the past but returned to normal at present. In addition,
it must be checked in the problem symptom check whether the malfunction indicated by the diagnostic
trouble code is directly related to the problem symptom or not. For this reason, the diagnostic trouble codes
should be checked before and after the symptom confirmation to determine the current conditions, as shown
in the table on the next page. If this is not done, it may, depending on the case, result in unnecessary trouble-
shooting for normally operating systems, thus making it more difficult to locate the problem, or in repairs not
pertinent to the problem. Therefore, always follow the procedure in correct order and perform the diagnostic
trouble code check.

± SERVICE SPECIFICATIONSBODY
SS±49
191 Author: Date:
2005 SEQUOIA (RM1146U) Power window regulator x Door panel
5.55649 in.´lbf
Back door lock x Door panel8.08271 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper link x Body5.55649 in.´lbf
Wiper motor x Wiper link5.55649 in.´lbf
Wiper arm x Wiper link2020415
REAR WIPER AND WASHER±±±
Rear wiper motor x Body5.55649 in.´lbf
Wiper arm x Rear wiper motor5.55649 in.´lbf
BODY OUTSIDE MOULDING±±±
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
WINDSHIELD±±±
Inner rear view mirror set torx screw2.52522 in.´lbf
SLIDING ROOF±±±
Sliding roof housing x Body5.55649 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Instrument panel5.05144 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel x Steering wheel pad8.89078 in.´lbf
Box panel sub±assembly x Floor panel4040830
FRONT SEAT (Power Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
FRONT SEAT (Manual Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
REAR NO.1 SEAT (Separate Type)±±±
Rear seat cushion hinge x Body3738027
LH rear seat lock x Seat cushion frame4344032
Rear seat reclining adjuster x Seat cushion frame4344032
Rear seat reclining adjuster x Seatback frame4344032
RH rear seat lock x Seat cushion frame6465347
REAR NO. 1 SEAT (Split Type LH)±±±
Rear seat cushion hinge x Body4344032
Rear No. 1 seat outer adjuster x Seat cushion frame4344032
Rear No. 1 seat outer adjuster x Seatback frame4344032
Rear No. 1 seat inner adjuster x Seat cushion frame4344032
Rear No. 1 seat inner adjuster x Seatback frame4243031
Rear seat shoulder belt guide x Seatback frame3738027
REAR NO.1 SEAT (Split Type RH)±±±
Rear seat cushion hinge x Body3738027
Rear seat lock x Seat cushion frame4344032

DIDCI±01
F19438
Height Control Sensor
Sub±assy
Height Control Mode
Select Switch
Body ECU
Stop Light Switch
Front Door Courtesy
Light Switch (Driver)
Front Door Courtesy
Light Switch
(Passenger)
Rear Door Courtesy
Light Switch (LH)
Rear Door Courtesy
Light Switch (RH)
Back Door Courtesy
Light SwitchCombination Meter
Leveling Solenoid Valve
AIR SUS Relay
DLC3
ECM
Translate ECU Compressor/
Height Control Dryer
Exhaust Solenoid Valve Height Control Valve
Compressor Assy Gate Solenoid Valve IG
BBAT
SBL2
SHRL
SGL2VN
HI
NR
LO
TD
UPSW
DWSW
Door
STPSLRR
SLRL
RC
RM+
RM±
SLEX
SIL
CANH
CANL
CANSuspension
Control ECU Height Control Switch
GND From IG SwitchFrom Battery
From
Battery DI±698
± DIAGNOSTICSAIR SUSPENSION SYSTEM
892 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DIAGRAM

DICY7±02
DI±1118
± DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1312 Author: Date:
2005 SEQUOIA (RM1146U)
SUPPLEMENTAL RESTRAINT SYSTEM
PRECAUTION
NOTICE:
When disconnecting the battery terminal, initialize the following system after the terminal is recon-
nected.
System NameSee Page
Back Door Power Window Control SystemBE±77
1. HANDLING PRECAUTIONS FOR AIRBAG SENSOR
HINT:
In this section, the airbag sensor assembly, front airbag sensor LH, front airbag sensor RH, side airbag sen-
sor assembly LH, side airbag sensor assembly RH, curtain shield airbag sensor assembly LH, curtain shield
airbag sensor assembly RH and seat position airbag sensor assembly are collectively referred to as the air-
bag sensor.
(a) Before starting the following operations, wait at least 90 seconds after disconnecting the negative (±)
terminal of the battery:
(1) Replacement of the airbag sensor.
(2) Adjustment of the front/rear doors of the vehicle equipped with the side airbag and curtain shield
airbag (fitting adjustment).
(b) When connecting or disconnecting the airbag sensor connector, ensure that all of the sensors are
installed in the vehicle.
(c) Do not use an airbag sensor which has been dropped during the operation or transportation.
(d) Do not disassemble the airbag sensor.
2. INSPECTION PROCEDURE FOR VEHICLE INVOLVED IN ACCIDENT
(a) When the airbag has not deployed, confirm the DTC by checking the SRS warning light. If there is any
malfunction in the SRS airbag system, perform troubleshooting.
(b) When any of the airbags have deployed, replace the airbag sensor and check the installation condition.
(c) Perform the zero point calibration and sensitivity check under the condition is listed below (see page
DI±1128).

The occupant classification ECU is replaced.

Accessories (seatback tray, seat cover, etc.) are installed.

The passenger seat removed from the vehicle.

The passenger airbag ON/OFF indicator (ºOFFº) comes on when the passenger seat is not occu-
pied.

The vehicle is brought to the workshop for repair due to an accident or a collision.
NOTICE:
When an accident vehicle is brought into the workshop for repair, check the flatness of the body side
that is installed on the passenger seat. If the flatness is not within ± 3.0 mm (0.118 in.), repair it to
the specified range (within ± 3.0 mm (0.118 in.)).

DI±1606
± DIAGNOSTICSCOMBINATION METER SYSTEM
1800 Author: Date:
2005 SEQUOIA (RM1146U)
Input and output signals of each ECU
Transmitting ECU
(transmitter)Receiving ECUSignalsCommunication
method
A/C ECU

Combination meter

Driver door control ECU

Passenger door control ECU
Temperature dataBEAN
A/C ECUCombination meterEngine coolant temperature dataBEAN
Combination meter

A/C ECU

Body ECU

Driver door control ECU

Passenger door control ECU

Back door ECU
Vehicle speed signalBEAN
Combination meter
Body ECU

Seat control ECUShift position signalBEAN
Combination meter

A/C ECU

Body ECU

Driver door control ECU

Passenger door control ECU

Back door ECU
Meter activation signalBEAN
Combination meterA/C ECUDisplay unit demand signalBEAN
Combination meterBody ECUEngine system signalBEAN
Body ECU

A/C ECU

Combination meter

Driver door control ECU

Passenger door control ECU

Seat control ECU

Sliding roof control ECU

Back door ECU
Diagnosis tool demand signalBEAN
Body ECU
A/C ECU

Combination meterBody control system signal (HEAD
signal, TAIL signal)BEAN
Body ECU

Combination meter

Driver door control ECU

Passenger door control ECU

Seat control ECU

Sliding roof control ECU

Back door ECU
Body control system signal (IG
signal, ACC signal, All door cour-
tesy lamp signal, Door lock signal,
Door unlock signal)
BEAN
Body ECU

Combination meter

Driver door control ECU

Passenger door control ECU

Seat control ECU

Sliding roof control ECU

Back door ECU
Body ECU activation signalBEAN
Body ECU

Combination meter

Driver door control ECU

Seat control ECUBody control system signal (KSW
signal)BEAN
Body ECU

Combination meter

Driver door control ECU

Passenger door control ECU

Seat control ECUDoor condition signal (Driver side
door courtesy lamp signal, Pas-
senger side door courtesy signal)
BEAN

± DIAGNOSTICSCOMBINATION METER SYSTEM
DI±1607
1801 Author: Date:
2005 SEQUOIA (RM1146U)Driver door control ECU

Combination meter

Body control ECU

Passenger door control ECU

Seat control ECU

Sliding roof control ECU

Back door ECU
Driver door control ECU activation
signalBEAN
Passenger door control ECU

Combination meter

Body control ECU

Driver door control ECU

Seat control ECU

Sliding roof control ECU

Back door ECU
Passenger door control ECU ac-
tivation signalBEAN
Sliding roof control ECU

Combination meter

Body control ECU

Driver door control ECU

Passenger door control ECU

Back door ECU
Sliding roof control ECU activation
signalBEAN
Seat control ECU

Combination meter

Body control ECU

Driver door control ECU

Passenger door control ECU
Seat control ECU activation signalBEAN
Back door ECU

Combination meter

Body control ECU

Driver door control ECU

Passenger door control ECU

Seat control ECU
Back door control ECU activation
signalBEAN

A/C ECU

Combination meter

Driver door control ECU

Passenger door control ECU

Seat control ECU

Sliding roof control ECU

Back door ECU
Back door ECUDiagnosis tool answer signalBEAN

DI1OH±18
DI±1686
± DIAGNOSTICSBODY CONTROL SYSTEM
1880 Author: Date:
2005 SEQUOIA (RM1146U)
PROBLEM SYMPTOMS TABLE
DOOR LOCK CONTROL
SymptomSuspected AreaSee page
Lock or unlock cannot be operated with door lock control switch.
1. Door lock control switch (Power source circuit)
(Driver's)
(Passenger's)
2. Body ECU
DI±1788
DI±1826
IN±35
Door key linked function does not operate.
1. Door key lock and unlock switch circuit (Driver's)
(Passenger's)
2. Body ECUDI±1794
DI±1832
IN±35
Key confinement prevention function does not operate.1. Key unlock warning switch circuit
2. Body ECUDI±1715
IN±35
Door lock function does not operate.1. Door lock motor circuit
2. Body ECUDI±1720
IN±35
THEFT DETERRENT SYSTEM
SymptomSuspected AreaSee page
No alerting condition is operated. (The system cannot be set.)
1. Security indicator circuit
2. Key unlock warning switch circuit
3. Courtesy light switch circuit
4. Door unlock detection switch circuit (Driver's)
(Passenger's)
5. Engine hood courtesy light switch circuit
6. Back door courtesy light switch circuit
7. Back door ECU
8. Body ECUDI±1731
DI±1715
DI±1728
DI±1791
DI±1829
DI±1725
DI±1864
IN±35
IN±35
Cannot be canceled when IG is turned ON with a key.
1. Key unlock warning switch circuit
2. Ignition switch
3. Body ECUDI±1715
BE±24
IN±35
Cannot be canceled when unlocking the back door with a key.1. Back door ECU
2. Body ECUIN±35
IN±35
Headlights do not light up as an alert function.1. Headlight relay circuit
2. Body ECUDI±1708
IN±35
Taillights do not light up as an alert function.1. Taillight relay circuit
2. Body ECUDI±1706
IN±35
Theft deterrent horn or vehicle horn does not sound.
1. Security horn circuit
2. Horn circuit
3. Body ECUDI±1734
DI±1764
IN±35
During warning condition, cannot be canceled by unlocking the
door with a key.1. Door key lock and unlock switch circuit (Driver's)
(Passenger's)
2. Body ECUDI±1794
DI±1832
IN±35
During warning condition, cannot be canceled by unlocking the
door with a key. (transmitter)1. Transmitter
2. Body ECUBE±99
IN±35
During warning condition, cannot be canceled by turning the igni-
tion ON with a key.1. Ignition switch
2. Key unlock warning switch circuit
3. Body ECUBE±24
DI±1715
IN±35
The system operated for more than 60 seconds.Body ECUIN±35
Glass breakage sensor does not operate.1. Glass breakage sensor circuit
2. Body ECUDI±1774
IN±35

± DIAGNOSTICSBODY CONTROL SYSTEM
DI±1687
1881 Author: Date:
2005 SEQUOIA (RM1146U)
WIRELESS DOOR LOCK CONTROL
SymptomSuspected AreaSee page
All functions of wireless door lock control system do not operate.
1. Transmitter
2. Wireless door lock receiver circuit
3. Key unlock warning switch circuit
4. Body ECUBE±99
DI±1737
DI±1715
IN±35
Lock (or unlock) function does not operate.
1. Door unlock detection switch circuit (Driver's)
(Passenger's)
(Rear Door)
(Back Door)
2. Any door ECU
3. Body ECUDI±1791
DI±1829
DI±1723
DI±1869
IN±35
IN±35
Automatic lock function operates even if any door is opened within
30 seconds after all doors are unlocked by wireless door lock
control system.1. Door courtesy light switch circuit
2. Any door ECU
3. Body ECUDI±1728
IN±35
IN±35
Wireless door lock function operates, but the buzzer does not
sound.1. Wireless door lock buzzer circuit
2. Body ECUDI±1741
IN±35
Buzzer sounds, but wireless door lock function does not operate.Body ECUIN±35
REAR WIPER AND WASHER
SymptomSuspected AreaSee page
Rear wiper does not operate.1. Rear wiper switch and motor circuit
2. Body ECUDI±1704
IN±35
Rear washer does not operate.1. Rear washer switch and motor circuit
2. Body ECUDI±1704
IN±35
LIGHT CONTROL
SymptomSuspected AreaSee page
Automatic light control does not operate.
1. Automatic light control sensor circuit
2. Light control switch circuit
3. Body ECUDI±1753
DI±1750
IN±35
Auto turn±off does not operate.
1. Door courtesy light switch circuit (Driver side)
2. Ignition switch
3. Driver door ECU
4. Body ECUDI±1728
BE±24
IN±35
IN±35
Daytime running light function does not operate.
1. Daytime running light relay circuit
2. Parking brake switch circuit
3. Body ECUDI±1712
DI±1744
IN±35
FOG LIGHT
SymptomSuspected AreaSee page
Fog lights do not come on.
1. Bulb
2. FOG fuse
3. Fog light relay and switch circuit
4. Body ECU±
BE±14
DI±1710
IN±35
OTHERS
SymptomSuspected AreaSee page
Illuminated entry function does not operate.1. Illumination circuit
2. Body ECUDI±1759
IN±35
All functions of the body control system do not operate.1. Power source circuit
2. Body ECUDI±1700
IN±35
Remote control mirror does not operate.
(w/ Driving position memory)1. Remote control mirror switch circuit
2. Driving position memory switch circuit
3. Body ECUDI±1767
DI±1772
IN±35