roof rack TOYOTA SEQUOIA 2001 Service Repair Manual

± SERVICE SPECIFICATIONSBODY
SS±49
191 Author: Date:
2005 SEQUOIA (RM1146U) Power window regulator x Door panel
5.55649 in.´lbf
Back door lock x Door panel8.08271 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper link x Body5.55649 in.´lbf
Wiper motor x Wiper link5.55649 in.´lbf
Wiper arm x Wiper link2020415
REAR WIPER AND WASHER±±±
Rear wiper motor x Body5.55649 in.´lbf
Wiper arm x Rear wiper motor5.55649 in.´lbf
BODY OUTSIDE MOULDING±±±
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
WINDSHIELD±±±
Inner rear view mirror set torx screw2.52522 in.´lbf
SLIDING ROOF±±±
Sliding roof housing x Body5.55649 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Instrument panel5.05144 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel x Steering wheel pad8.89078 in.´lbf
Box panel sub±assembly x Floor panel4040830
FRONT SEAT (Power Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
FRONT SEAT (Manual Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
REAR NO.1 SEAT (Separate Type)±±±
Rear seat cushion hinge x Body3738027
LH rear seat lock x Seat cushion frame4344032
Rear seat reclining adjuster x Seat cushion frame4344032
Rear seat reclining adjuster x Seatback frame4344032
RH rear seat lock x Seat cushion frame6465347
REAR NO. 1 SEAT (Split Type LH)±±±
Rear seat cushion hinge x Body4344032
Rear No. 1 seat outer adjuster x Seat cushion frame4344032
Rear No. 1 seat outer adjuster x Seatback frame4344032
Rear No. 1 seat inner adjuster x Seat cushion frame4344032
Rear No. 1 seat inner adjuster x Seatback frame4243031
Rear seat shoulder belt guide x Seatback frame3738027
REAR NO.1 SEAT (Split Type RH)±±±
Rear seat cushion hinge x Body3738027
Rear seat lock x Seat cushion frame4344032

SS±50
± SERVICE SPECIFICATIONSBODY
192 Author: Date:
2005 SEQUOIA (RM1146U) Rear seat reclining adjuster x Seat cushion frame
4344032
Rear seat reclining adjuster x Seatback frame4344032
REAR NO. 2 SEAT±±±
Seat adjuster x Seat cushion frame1919514
No .2 seat reclining adjuster x Seat cushion frame4344032
No. 2 seat reclining adjuster x Seatback frame4344032
SEAT BELT±±±
Front seat outer belt shoulder anchor x Adjustable anchor4243032
Front seat outer belt floor anchor x Body4243032
Front seat outer belt retractor x Body4243032
Adjustable anchor x Body4243032
Front seat inner belt x Front seat4243032
Rear No. 1 seat outer belt shoulder anchor x Adjustable anchor4243032
Rear No. 1 seat outer belt floor anchor x Body4243032
Rear No. 1 seat outer belt retractor x Body Upper bolt:8.58776 in.´lbf
Rear No. 1 seat outer belt retractor x Body Lower bolt:4243032
Rear outer belt retractor x Rear No. 1 seat4243032
Rear outer belt floor anchor x Rear seat lock4243032
Rear No. 2 seat outer belt shoulder anchor x Body4243032
Rear No. 2 seat outer belt floor anchor x Body4243032
Rear No. 2 seat outer belt retractor x Body Upper bolt:8.58776 in.´lbf
Rear No. 2 seat outer belt retractor x Body Lower bolt:4243032
Rear No.2 seat outer center belt x Body4243032
Rear No. 2 inner belt x Rear No. 2 seat4243032
SIDE STEP±±±
Side step bracket x Body1919514
Step plate x Side step bracket4.95043 in.´lbf
ROOF RACK±±±
Front leg x Body1111 58
Center support x Body1111 58
Rear leg x Body1111 58
SPOILER±±±
Rear spoiler x Body121208

H23919
RS0N4±12
H23898
RS±72
± SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
3355 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. VEHICLE NOT INVOLVED IN COLLISION
(a) Perform a diagnostic system check (see page DI±1147).
(b) With the curtain shield airbag assembly installed on the
vehicle, perform a visual check. If there are any defects
as mentioned below, replace the front pillar garnish or roof
headlining assy with a new one:
Cuts, minute cracks or marked discoloration on the front
pillar garnish or roof headlining assy around the curtain
shield airbag assembly.
2. VEHICLE INVOLVED IN A COLLISION AND AIRBAG IS
NOT DEPLOYED
(a) Perform a diagnostic system check (see page DI±1147).
(b) With the curtain shield airbag assembly removed from the
vehicle, perform a visual check. If there are any defects
as mentioned below, replace the curtain shield airbag as-
sembly with a new one:

Cuts, tears and cracks, or marked discoloration on
the curtain shield airbag assembly.

Cracks or other damage to connector.
CAUTION:
For removal and installation of the curtain shield airbag as-
sembly, see page RS±71 and RS±80. Be sure to follow the
correct procedure.

RS0TH±07
H23897
RS±80
± SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
3363 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
HINT:

Use the same procedures for the RH side and LH side.

The procedures listed below are for the LH side.
1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY
(a) Install the curtain shield airbag assembly with the 13
bolts.
Torque: 9.8 N´m (100 kgf´cm, 7 ft´lbf)
CAUTION:
Pay attention not to twist the deployment section of the cur-
tain shield airbag assembly.
NOTICE:

If the curtain shield airbag assembly has been
dropped, or there are cracks, dents or other defects
in the case or connector, replace the curtain shield
airbag assembly with a new one.

When installing the curtain shield airbag assembly,
take care it is not pinched between other parts.

Never use airbag parts from another vehicle. When
replacing parts, replace them with new ones.
(b) Connect the connector of the curtain shield airbag as-
sembly.
2. INSTALL ROOF HEADLINING (SEE PAGE BO±108)
3. CONNECT CABLE TO NEGATIVE BATTERY TERMI-
NAL
4. PERFORM INITIALIZATION (SEE PAGE BE±77)
Some system need initialization when disconnecting the cable
from the negative battery terminal.
5. INSPECT SRS WARNING LIGHT (SEE PAGE DI±1137)

BO46C±01
H16710
Roof Drip Side Mouldingw/ Roof rack:
Front Leg CoverRear Leg Cover
Rear Leg Cover
Roof Rack Front Leg Cover
11 (115, 8)
11 (115, 8)
11 (115, 8)
11 (115, 8)
: Specified torqueN´m (kgf´cm, ft´lbf) BO±52
± BODYROOF DRIP SIDE MOULDING
3605 Author: Date:
2005 SEQUOIA (RM1146U)
ROOF DRIP SIDE MOULDING
COMPONENTS

BO46D±01
N18625
N18626
± BODYROOF DRIP SIDE MOULDING
BO±53
3606 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. w/ Roof rack:
REMOVE ROOF RACK (See page BO±173)
2. REMOVE ENDS OF ROOF DRIP SIDE MOULDING
(a) Apply protective tape to the outer surface to keep the sur-
face from being scratched.
(b) Using a heat light, heat the moulding to 20 ± 30 °C (68 ±
86 °F)
NOTICE:
Do not heat the moulding excessively.
(c) Using a scraper, pull off the roof drip side moulding from
the front and rear ends.
HINT:
Tape the scraper tip before use.
3. REMOVE ROOF DRIP SIDE MOULDING
(a) Pull off the moulding by cutting the adhesive with a knife
at the front and rear ends.
(b) Remove the moulding.
NOTICE:
Do not damage the body with the knife.

BO±56
± BODYROOF DRIP SIDE MOULDING
3609 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Lift the moulding release sheet from the face of moulding.
NOTICE:
When the moulding release sheet is removed, make sure
that no dirt or dust can get onto the coated area.
(c) Install the moulding.
NOTICE:

Make sure that the body and moulding are heated to
a proper temperature.

Do not depress the adhesive coated parts excessive-
ly but just hold them down with your thumb.

Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.

Take care not to drive the vehicle during the time de-
scribed in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5°C (41° F)24 hours
6. w/ Roof rack:
INSTALL ROOF RACK (See page BO±173)
Torque: 11 N´m (115kgf´cm, 8 ft´lbf)

BO46P±02
H16773
Rear Roof
Drip ChannelSliding Roof Glass Assembly
Roof Wind
Deflector Panel
Cable Guide
Casing
Guide Block
Guide BlockDrive Cable
Sliding Roof Housing
Drive Gear
Bracket
Sliding Roof Housing Rear Mounting Bracket
Sliding Roof Panel StopperSunshade Trim
Sliding Roof
Sunshade Stopper No. 3 Sliding Roof Housing
Side Mounting Bracket
Sliding Roof RailRear Frame
Sliding Roof Housing
Rear Mounting Bracket
No. 3 Sliding Roof Housing
Side Mounting Bracket
5.5 (56, 49 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified Torque
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
BO±78
± BODYSLIDING ROOF
3631 Author: Date:
2005 SEQUOIA (RM1146U)
SLIDING ROOF
COMPONENTS

BO46Q±02
H16774
H16776
± BODYSLIDING ROOF
BO±79
3632 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE ROOF HEADLINING (See page BO±101)
2. REMOVE SLIDING ROOF GLASS ASSEMBLY
(a) Using a torx wrench, remove the 4 screws.
(b) Pull the glass upward to remove it.
3. REMOVE DRIVE GEAR
NOTICE:
Remove the drive gear with the sliding roof fully closed.
(a) Disconnect the connector.
(b) Remove the 2 bolts and drive gear.
(c) Remove the 2 screws and drive gear bracket.
4. REMOVE SLIDING ROOF HOUSING
(a) Disconnect the 4 drain hoses from the housing.
(b) Disengage the wire harness clamps.
(c) Remove the 8 bolts, 2 nuts and sliding roof housing.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)

BO46R±01
N21523
H10166
N21424
H10514
BO±80
± BODYSLIDING ROOF
3633 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE NO. 3 SLIDING ROOF HOUSING SIDE
MOUNTING BRACKETS
2. REMOVE SLIDING ROOF HOUSING REAR MOUNT-
ING BRACKETS
3. REMOVE SLIDING ROOF SUNSHADE STOPPER
(a) Remove the screw and stopper.
(b) Employ the same manner described above to the other
side.
4. REMOVE SUNSHADE TRIM
5. REMOVE REAR ROOF DRIP CHANNEL
Remove the 2 screws and rear roof drip channel as shown in
the illustration.
6. REMOVE REAR FRAME
Remove the 4 screws and rear frame.
7. REMOVE DRIVE CABLE
(a) Remove the screw and sliding roof panel stopper.
(b) Slide the drive cable rearward, then remove it.
(c) Employ the same manner described above to the other
side.