wheel torque TOYOTA SEQUOIA 2001 Service Repair Manual

B02100
± MAINTENANCECHASSIS
MA±11
58 Author: Date:
2005 SEQUOIA (RM1146U)

Leaf spring U±bolt mounting nuts
Torque: 133 N´m (1,350 kgf´cm, 98 ft´lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.

Steering system

Drive train

Suspension system

Fuel tank mounts

Engine mounts, etc.
14. FINAL INSPECTION
(a) Check operation of body parts:

Hood:

Auxiliary catch operates properly

Hood locks securely when closed

Doors:

Door locks operate properly

Doors close properly

Seats:

Seat adjusts easily and locks securely in any
positions

Seat backs lock securely at any angle

Fold±down seat backs lock securely
(b) Road test:

Engine and chassis parts do not have abnormal
noises.

Vehicle does not wander or pull to one side.

Brakes work properly and do not drag.
(c) Be sure to deliver a clean vehicle and especially check:

Steering wheel

Shift lever knob

All switch knobs

Door handles

Seats

PP0MS±23
PP±70
± PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
128 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
Torque wrench
Bolt:
Length: 35 mm (1.387 in.)
Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)
Airbag disposal
Tire
Width: 185 mm (7.28 in.)
Inner diam.: 360mm (14.17 in.)
Airbag disposal
Tire with disc wheel
Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)
Airbag disposal
Plastic bagAirbag disposal

PP0SI±02
± PREPARATIONBODY
PP±77
135 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
Clip remover
Torque wrench
Hexagon wrench (6 mm)
Torx driver
Hog ring pliers
Hand riveter
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Double±stick tape
Adhesive
Cleaner
Shop rag
Knife
Sealer gun
Brush
Putty spatula
Glass plate or similar object
Wooden block or similar object
Heat light
Piano wire
Rope (no projections, difficult to break)Seat belt pretensioner
Tire with disk wheel Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Vinyl bagSeat belt pretensioner

SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513

SS1M9±01
SS±24
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
166 Author: Date:
2005 SEQUOIA (RM1146U)
AUTOMATIC TRANSMISSION (A750E, A750F)
SERVICE DATA
2UZ±FE (A750E/A750F)
Line pressure (Wheel locked)
Engine idling
D position
R position
AT stall (Throttle valve fully opened)
D position
R position
361 ± 421 kPa (3.7 ± 4.3 kgfVcm2, 52 ± 61 psi)
495 ± 576 kPa (5.0 ± 5.9 kgfVcm2, 72 ± 84 psi)
1,236 ± 1,332kPa (12.6 ± 13.6 kgfVcm
2, 179 ± 193 psi)
1,229 ± 1,349 kPa (12.5 ± 13.8 kgfVcm2, 178 ± 196 psi)
Engine stall revolution D and R positions2,200
150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N position
700
50 rpm
Drive plate runoutMax.
Torque converter runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Shift schedule
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " 4
4 " 5
5 " 4
4 " 3
3 " 2
2 " 1
(Throttle valve fully closed) 4 " 5
5 " 4
4 position (O/D OFF)
(Throttle valve fully opened) 1 " 2
2 " 3
3 " 4
5 " 4
4 " 3
3 " 2
2 " 1
3 position
(Throttle valve fully opened) 1 " 2
2 " 3
4 " 3
3 " 2
2 " 1
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 " 1
45 ± 57 km/h (28 ± 35 mph)
84 ± 97 km/h (52 ± 60 mph)
120 ± 138 km/h (75 ± 86 mph)
163 ± 179 km/h (101 ± 111 mph)
158 ± 174 km/h (98 ± 108 mph)
110 ± 124 km/h (68 ± 77 mph)
75 ± 83 km/h (47 ± 52 mph)
35 ± 41 km/h (22 ± 25 mph)
44 ± 50 km/h (27 ± 31 mph)
22 ± 28 km/h (14 ± 17 mph)
45 ± 57 km/h (28 ± 35 mph)
84 ± 97 km/h (52 ± 60 mph)
120 ± 138 km/h (75 ± 86 mph)
173 ± 190 km/h (108 ± 118 mph)
110 ± 124 km/h (68 ± 77 mph)
75 ± 83 km/h (47 ± 52 mph)
35 ± 41 km/h (22 ± 25 mph)
45 ± 57 km/h (28 ± 35 mph)
84 ± 97 km/h (52 ± 60 mph)
121 ± 135 km/h (75 ± 84 mph)
75 ± 83 km/h (47 ± 52 mph)
35 ± 41 km/h (22 ± 25 mph)
45 ± 57 km/h (28 ± 35 mph)
80 ± 92 km/h (50 ± 57 mph)
35 ± 41 km/h (22 ± 25 mph)
35 ± 41 km/h (22 ± 25 mph)
Lock±up point Throttle valve opening 5 %
D position
5th gear Lock±up ON
Lock±up OFF
4 position
4th gear Lock±up ON
Lock±up OFF
63 ± 71 km/h (39 ± 44 mph)
57 ± 64 km/h (35 ± 40 mph)
102 ± 112 km/h (63 ± 70 mph)
96 ± 105 km/h (60 ± 65 mph)

SS±32
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
174 Author: Date:
2005 SEQUOIA (RM1146U)
CamberRight±left error: 30' (0.5°) or less
UCK35L±GKBSKA0°08' ± 45' (0.14° ± 0.75°)
UCK35L±GKBLKA0°06' ± 45' (0.10° ± 0.75°)
UCK45L±GKBSKA0°17' ± 45' (0.28° ± 0.75°)
UCK45L±GKBLKA0°16' ± 45' (0.26° ± 0.75°)
Caster (Except air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
2°56' ± 45' (2.93° ± 0.75°)
2°59' ± 45' (2.98° ± 0.75°)
UCK35L±GKBLKA3°02' ± 45' (3.04° ± 0.75°)
UCK45L±GKBSKA2°36' ± 45' (2.60° ± 0.75°)
UCK45L±GKBLKA2°38' ± 45' (2.64° ± 0.75°)
Caster (Air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
3°17' ± 45' (3.28° ± 0.75°)
3°20' ± 45' (3.33° ± 0.75°)
UCK35L±GKBLKA3°21' ± 45' (3.35° ± 0.75°)
UCK45L±GKBSKA2°55' ± 45' (2.91° ± 0.75°)
UCK45L±GKBLKA2°56' ± 45' (2.93° ± 0.75°)
Steering axis inclination Right±left error: 30' (0.5°) or less
Front wheel
AlignmentUCK35L±GKBSKA10°14' ± 45' (10.24° ± 0.75°)AlignmentUCK35L±GKBLKA10°16' ± 45' (10.27° ± 0.75°)
UCK45L±GKBSKA10°05' ± 45' (10.09° ± 0.75°)
UCK45L±GKBLKA10°07' ± 45' (10.11° ± 0.75°)
Toe±in (total) Rack end length difference: 1.5 mm (0.059 in.) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
Tire size: P265/65R17 (Air suspension models)
0°05' ± 0°09' (0.09° ± 0.15°, 1.19 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.29 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.28 ± 2 mm (0.05 ± 0.08 in.)
UCK35L±GKBLKA0°05' ± 0°09' (0.08° ± 0.15°, 1.15 ± 2 mm (0.05 ± 0.08 in.)
UCK45L±GKBSKA
Tire size: P265/70R16 (Air suspension models)0°05' ± 0°09' (0.08° ± 0.15°, 1.08 ± 2 mm (0.04 ± 0.08 in.)
0°05' ± 0°09' (0.08° ± 0.15°, 1.07 ± 2 mm (0.04 ± 0.08 in.)
UCK45L±GKBLKA0°04' ± 0°09' (0.07° ± 0.15°, 0.99 ± 2 mm (0.04 ± 0.08 in.)
UCK35L±GKSSKAInside wheel
Outside wheel: Reference
Outside wheel (Air suspension models): Reference-35°24' (-35.40°)
32°08' (32.13°)
31°54' (31.90°)
UCK35L±GKSLKAInside wheel
Outside wheel: Reference-35°22' (-35.36°)
32°07' (32.12°)
UCK45L±GKSSKAInside wheel
Outside wheel: Reference-35°37' (-35.61°)
32°17' (32.28°)
UCK45L±GKSLKAInside wheel
Outside wheel: Reference-35°35' (-35.59°)
32°16' (32.26°)
Front drive shaftFront drive shaft length523.5 ± 2.0 mm (20.610 ± 0.079 in.)
Upper ball joint turning torque0.7 ± 4.4 N´m (7 ± 45 kgf´cm, 6 ± 39 in.´lbf)
Ft iLower ball joint excessive play Maximum0.5 mm (0.020 in.)Front suspensionLower ball joint turning torque1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)
Stabilizer bar link ball joint turning toque0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)

SS08W±04
SS±44
± SERVICE SPECIFICATIONSSTEERING
186 Author: Date:
2005 SEQUOIA (RM1146U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum8,336 kPa (85 kgf/cm2, 1,209 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedReference:4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.03±0.05 mm (0.0012±0.0020 in.)
Pump shaft and front housing bushing oil clearanceMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Vane plate and pump rotor groove clearanceMaximum0.033 mm (0.0013 in.)
Vane plate length Pump rotor and cam ring mark
None14.999±15.001 mm (0.59051±0.59059 in.)
114.997±14.999 mm (0.59043±0.59051 in.)
214.995±14.997 mm (0.59035±0.59043 in.)
314.993±14.995 mm (0.59027±0.59035 in.)
414.991±14.993 mm (0.59020±0.59027 in.)
Flow control valve spring length Minimum33.2 mm (1.307 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Turning1.2±1.6 N´m (12±16 kgf´cm, 10.4±13.9 in.´lbf)

SS08X±05
± SERVICE SPECIFICATIONSSTEERING
SS±45
187 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TILT STEERING COLUMN
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering wheel set nut5051037
Control valve shaft x No. 2 intermediate shaft assembly3536026
No. 2 intermediate shaft assembly x Sliding yoke3536026
No. 2 universal joint assembly x Sliding yoke3536026
No. 2 universal joint assembly x Main shaft assembly3536026
Steering column assembly set nut2626019
Column hole cover No. 2 set bolt8.08271 in.´lbf
Shift lever set bolt1818013
Shift lever housing x Column tube assembly121209
Turn signal bracket x Steering column housing7.57565 in.´lbf
Tilt lever lock shaft9.09078 in.´lbf
PS VANE PUMP
Union bolt x Pressure feed tube46.547534
PS vane pump assembly set stud bolt2222016
PS vane pump assembly set bolt and nut4445033
Suction port union set bolt131309
Pressure port union8385061
Front housing x Rear housing2424017
PS GEAR
Turn pressure tube union nut13 (15)135 (150)10 (11)
Tie rod end lock nut5556041
Rack x Rack end76 (103)770 (1,050)56 (76)
Rack guide spring cap lock nut44 (59)450 (600)32 (43)
Rack housing cap5960043
Self±locking nut2525018
Control valve housing set bolt1818513
PS gear assembly set bolt1651,700123
PS gear assembly set bolt and nut1301,35096
Bracket x Body Bolt and nut1651,700123
Bracket x Body Stud bolt2020015
Pressure feed and return tubes x Control valve housing22 (25)227 (250)16 (18)
No. 2 intermediate shaft assembly x No. 2 universal joint assembly3536026
Control valve shaft x No. 2 intermediate shaft assembly3536026
Tie rod end x Lower arm9193067
( ): For use without SST

SS061±77
SS±46
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
188 Author: Date:
2005 SEQUOIA (RM1146U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Front passenger airbag assembly x Instrument panel5.05144 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020415
Front seat x Body3737727
Front seat inner belt x Front seat4142831
Seatback cover x Seatback frame5.55649 in.´lbf
Armrest x Seatback frame3737727
Cutain shield airbag assembly x Body9.81007
Airbag senaor assembly x Body17.517913
Front airbag sensor x Body17.517913
Side airbag sensor assembly x Body17.517913
Curtain shield airbag sensor assembly x Body17.517913
Seat position sensor assembly x Body8.08271 in.´lbf

DIDIR±01
DI±538
± DIAGNOSTICSAUTOMATIC TRANSMISSION
732 Author: Date:
2005 SEQUOIA (RM1146U)
MECHANICAL SYSTEM TESTS
1. PERFORM MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall performance of the transmission and engine by measuring
the stall speeds in the D positions.
NOTICE:

Perform the test at the normal operating ATF (Automatic Transmission Fluid) temperature 50
to 80°C (122 to 176°F).

Do not continuously run this test for longer than 5 seconds.

To ensure safety, do this test in a wide, clear level area which provides good traction.

The stall test should always be carried out in pairs. One technician should observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
(1) Chock all 4 wheels.
(2) Connect a hand±held tester to DLC3.
(3) Fully apply the parking brake.
(4) Using your left foot, keep the brake pedal firmly depressed.
(5) Start the engine.
(6) Shift into the D position. Press all the way down on the accelerator pedal with your right foot.
(7) Quickly read the stall speed at this time.
Stall speed: 2,200 ± 150 rpm
Evaluation:
ProblemPossible cause
(a) Stall engine speed is low in D position

Engine power output may be insufficient

Stator one±way clutch is not operating properly
HINT: If the value is less than the specified value by 600 rpm or
more, the torque converter could be faulty.
(b) Stall engine speed is high in D position

Line pressure is too low

Clutch No.1 (C
1) slipping

One±way clutch No.3 (F
3) is not operating properly

Improper fluid level