brake TOYOTA SEQUOIA 2003 1.G Workshop Manual

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Battery condition
Check the battery condition by the indica-
tor color. See page 372 in Section 73 for
additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See page 362 in Section 72 for addition-
al information.
Engine oil level
Check the level on the dipstick with the
engine turned off and the vehicle parked
on a level spot. See page 358 in Section
72 for additional information.
Power steering fluid level
Check the level through the reservoir. The
level should be in the “HOT” or “COLD”
range depending on the fluid temperature.
See page 363 in Section 72 for addition-
al information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See “Engine exhaust cautions” on
page 287 in Section 2.)Be on the alert for changes in perfor-
mance, sounds, and visual tipoffs that
indicate service is needed. Some impor-
tant clues are as follows:
Engine missing, stumbling, or pinging
Appreciable loss of power
Strange engine noises
A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)
Change in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaust system checked im-
mediately.)
Flatlooking tire; excessive tire squeal
when cornering; uneven tire wear
Vehicle pulls to one side when driving
straight on a level road
Strange noises related to suspension
movement
Loss of brake effectiveness; spongy
feeling brake pedal; pedal almost
touches floor; vehicle pulls to one side
when braking
Engine coolant temperature continually
higher than normal
Engine continually runs hot; oil pres-
sure gauge stays low.
If you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
CAUTION
Do not continue driving with the ve-
hicle unchecked. It could result in se-
rious vehicle damage and possibly
personal injury.
Does your vehicle need
repairing?

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1. Windshield and back window washerfluid tank
2. Power steering fluid reservoir
3. Engine oil level dipstick
4. Engine oil filler cap
5. Brake fluid reservoir
6. Fuse blocks
7. Battery
8. Engine coolant reservoir
9. Condenser
10. Radiator
Engine compartment overview

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CHECKING BRAKE FLUID
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):
Automatic transmission fluid
DEXRON II or III
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:
Warm water
Baking soda
Grease
Conventional wrench (for terminal
clamp bolts) CHECKING AND REPLACING FUSES
Parts (if replacement is necessary):
Fuse with same amperage rating as origi-
nal
ADDING WASHER FLUID
Parts:
Water
Washer fluid containing antifreeze
(for winter use)
Tools:
Funnel
REPLACING LIGHT BULBS
Parts:
Bulb with same number and wattage
rating as original (See charts in “Re-
placing light bulbs” on page 376 in
Section 73.)
Tools:
Screwdriver

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DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level358
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Checking the engine coolant level 360
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Checking the radiator and condenser 362
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Checking brake fluid 362
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Checking power steering fluid 363
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Checking tire pressure 363
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. .
Checking and replacing tires 364
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Rotating tires 366
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Installing snow tires and chains 367
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Replacing wheels 368
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Aluminum wheel precautions 369
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SECTION 7 2

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If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir. Remove and replace the reservoir cap by
hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the r
eservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water immediately. If
you still feel uncomfortable with your
eyes, go to the doctor.
NOTICE
If you spill the fluid, be sure to wash
it off with water to prevent it from
damaging the parts or paint.
Checking the radiator and
condenser Checking brake fluid

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CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer ’s recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or lockedwheel
braking, as use of chains may ad-
versely affect vehicle handling.
When driving with chains installed,
be sure to drive carefully. Slow
down before entering curves to
avoid losing control of the vehicle.
Otherwise an accident may occur.
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
CAUTION
Observe the following instructions.
Otherwise, an accident may occur re-
sulting in death or serious injuries.
Do not use wheels other than the
manufacturer ’s recommended size,
as this may cause dangerous han-
dling characteristics resulting in
loss of control.
Fourwheel drive models:
Do not use wheels of different
brands, sizes and types, as this
may cause dangerous handling
characteristics resulting in loss of
control.
Replacing wheels

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BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine stopping and after de-
pressing the brake pedal several times,
mm (in.):113 (4.5)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when depressed
with the force of 300 N (31 kgf, 67 lbf): 6—9 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

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Engine compartment
5. HLP LL 10 A (with daytime runninglight system): Lefthand headlight (low
beam)
6. RSE 7.5 A: Rear seat audio system,
rear seat entertainment system
7. TOWING TAIL 30 A: Trailer lights (tail
lights)
8. BATT CHARGE 30 A: Trailer sub bat-
tery
9. TOWING BRK 30 A: Trailer brake con-
troller
10. CDS FAN 25 A: Electric cooling fan
11. SPARE 15 A: Spare fuse
Engine compartment
12. SPARE 20 A: Spare fuse
13. SPARE 30 A: Spare fuse
14. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electronic throttle control
system
15. EFI NO.1 20 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electric throttle control
system
16. HLP RH 15 A (without daytime run- ning light system): Righthand head-
light
Instrument panel
17. TOWING 30 A: Trailer lights (stop
lights, turn signal lights)
18. ALTS 7.5 A: Charging system
19. DRL 15 A (with daytime running light system): Multiplex communication sys-
tem (power door lock system, security
system, auto door locking system, au-
tomatic light control system, headlight
delay off system, tail light auto cut
system, illuminated entry system, day-
time running light system)
HLP LH 15 A (without daytime run-
ning light system): Lefthand head-
light

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20. AM2 25 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system, electronic
throttle control system, “IGN 1” and
“IGN 2” fuses
21. TURNHAZ 20 A: Turn signal lights,
emergency flashers
22. RAD NO.3 20 A: Car audio/video sys-
tem
23. ST 30 A: Starting system, “STA” fuse
24. HORN 10 A: Horns
25. EFI NO.2 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electronic throttle control
system
26. DOME 10 A: Center interior and per-
sonal lights, personal lights, luggage
compartment light, air conditioning sys-
tem, wireless remote control system,
garage door opener, ignition switch
light, door courtesy lights, foot light,
vanity lights, power antenna 27. ECUB 7.5 A:
Multiplex communication
system (power door lock system, secu-
rity system, autodoor locking system,
automatic light control system, head-
light delay off system, tail light auto
cut system, illuminated entry system,
daytime running light system), back
door lock system, driver and front pas-
senger door lock system, gauges and
meters
28. MIR HTR 15 A: Outside rear view mir-
ror heaters
29. RAD NO.1 25 A: Car audio system
30. TAIL 15 A: Tail lights, back door cour-
tesy light, license plate lights
31. ECUIG 10 A: Charging system, cruise
control system, antilock brake system,
vehicle skid control system, traction
control system (twowheel drive mod-
els), active traction control system
(fourwheel drive models), electronical-
ly controlled automatic transmission
system, power antenna, electric moon
roof, back door lock system, driver and
front passenger door lock system,
gauges and meters, multiinformation
display, SRS airbag system, front seat
belt pretensioners
32. WSH 25 A: Wipers and washer
33. AC INV 15 A: Power outlets 34. IGN 2 20 A:
Starting system
35. PWR NO.3 20 A: Rear passenger ’s
power window (right side)
36. PWR NO.4 20 A: Rear passenger ’s
power window (left side)
37. CIG 15 A: Air conditioning systems,
power rear view mirror control, ciga-
rette lighter
38. RAD NO.2 7.5 A: Car audio/video sys-
tem, power antenna, power outlets,
multiplex communication system (power
door lock system, security system,
autodoor locking system, automatic
light control system, headlight delay off
system, tail light auto cut system, illu-
minated entry system, daytime running
light system)
39. 4WD 20 A: A.D.D. control system,
fourwheel drive system
40. STOP 15 A: Stop lights, highmounted
stop lights, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, vehicle skid control system,
traction control system (twowheel
drive models), active traction control
system (fourw heel drive models), mul-
tiplex communication system (autodoor
locking system)

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41. OBD 7.5 A: Onboard diagnosis sys-
tem
42. PANEL 7.5 A: Instrument panel lights,
glove box light, lights of seat heaters,
cigarette lighter, ashtrays, multiinfor-
mation display, car audio/video system,
gauge and meters, air conditioning sys-
tems
43. PWR NO.1 25 A: Driver ’s door lock
system
44. WIP 25 A: Wiper and washers
45. IGN 1 10 A: Charging system
46. SUN ROOF 25 A: Electric moon roof
47. PWR NO.2 25 A: Front passengers’
door lock system
48. HTR 10 A: Air conditioning systems,
electric cooling fan, back window de-
fogger, outside rear view mirror heater
49. FOG 15 A: Front fog lights
50. GAUGE 15 A: Backup lights, seat
heaters, gauge and meters, air condi-
tioning systems
51. PWR OUTLET 15 A: Power outlets
52. SEAT HTR 15 A: Seat heaters Fuses (type B)
53. RR HEATER 30 A: Rear air condition-
ing system
54. HEATER 40 A: Front air conditioning
system
55. DEFOG 40 A: Back window defogger
56. MAIN 40 A: Starting system, “HLP
RH”, “HLP LH” and “STA” fuses
57. DOOR NO.2 30 A: Multiplex commu-
nication system (power door lock sys-
tem, security system, autodoor locking
system)
58. PWR SEAT 30 A: Power front seats
59. AM1 40 A: “HTR”, “CIG”, “GAUGE”,
“RAD NO.2”, “ECUIG”, “WIPER”,
“WSH” and “4WD” fuses
60. PWR NO.5 30 A: Power door lock sys-
tem, back door lock system Fuses (type C)
61. ALT 140 A: “AM1”, “PWR SEAT”,
“TAIL”, “STOP”, “SUN ROOF”, “PANEL”,
“OBD”, “FOG”, “PWR NO.1”, “PWR
NO.2”, “PWR NO.5”, “PWR NO.3”,
“PWR NO.4”, “PWR OUTLET” and
“SEAT HTR” fuses
62. ABS 60 A: Antilock brake system,
vehicle skid control system, traction
control system (twowheel drive mod-
els), active traction control system
(fourwheel drive models)