diagnosis TOYOTA SIENNA 2007 Service Repair Manual

IN–30INTRODUCTION – HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
IN
HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS
GENERAL INFORMATION
A large number of ECU controlled systems are used in the
SIENNA. In general, ECU controlled systems are considered
to be very intricate, requiring a high level of technical
knowledge to troubleshoot. However, most problem checking
procedures only involve inspecting the ECU controlled
system's circuits one by one. An adequate understanding of
the system and a basic knowledge of electricity is enough to
perform effective troubleshooting, accurate diagnoses and
necessary repairs.
FOR USING INTELLIGENT TESTER
– Before using the intelligent tester, read the tester
operator's manual thoroughly.
– If the tester cannot communicate with the ECU controlled
systems when the tester is connected to the DLC3 with the
ignition switch on and the tester turned on, there is a
problem on the vehicle side or tester side.
(1) If communication is normal when the tester is
connected to another vehicle, inspect the diagnosis
data link line (Bus (+) line) or ECU power circuit of the
vehicle.
(2) If communication is still not possible when the tester is
connected to another vehicle, the problem is probably
in the tester itself. Perform the Self Test procedures
outlined in the tester operator's manual.

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–5
BC
• After the ABS warning light goes off and if
vehicle speed exceeds 50 mph (80 km/h), the
signal check code will be stored again.
Decelerate or stop the vehicle before the
speed reaches 50 mph (80 km/h).
• If the signal check has not been completed,
the ABS warning light blinks while driving
and the ABS system does not operate.
HINT:
When the signal check has been completed, the
ABS warning light goes off while driving and blinks
in the Test Mode pattern while stationary.
2. READ DTC
(a) Using SST, connect terminals TC and CG of the
DLC3.
SST 09843-18040
(b) Read the number of blinks of the ABS warning light.
HINT:
• See the list of DTC.
• If every sensor is normal, the normal system
code is output. (A cycle of 0.25 second ON and
0.25 second OFF is repeated.)
• If more than 1 malfunction is detected at the
same time, the lowest numbered code will be
displayed first.
(c) After performing the check, disconnect the SST
from terminals TS and CG, TC and CG of the DLC3
and turn the ignition switch off.
3. DTC OF TEST MODE (SIGNAL CHECK) FUNCTION
G022986E01
I042842E02
Code No. Diagnosis Trouble Area
C1271/71 Low output signal of front speed sensor RH• Front speed sensor RH
• Sensor installation
• Speed sensor rotor
C1272/72 Low output signal of front speed sensor LH• Front speed sensor LH
• Sensor installation
• Speed sensor rotor
C1273/73 Low output signal of rear speed sensor RH• Rear speed sensor RH
• Sensor installation
• Speed sensor rotor

BC–6BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
HINT:
The codes in this table are output only in Test Mode
(signal check).
4. SPEED SENSOR SIGNAL CHECK (WHEN USING
INTELLIGENT TESTER):
HINT:
• If the ignition switch is turned from the ON to the ACC
or LOCK position during Test Mode, DTCs of the
signal check function will be erased.
• During Test Mode, the ECU records all DTCs of the
signal check function. By performing the signal check,
the codes are erased if normality is confirmed. The
remaining codes are the codes where an abnormality
was found.
(a) Turn the ignition switch off.
(b) Check that the steering wheel is in the straight-
ahead position.
(c) Connect the intelligent tester to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Set the intelligent tester to Test Mode (select
"SIGNAL CHECK").
HINT:
Refer to the intelligent tester operator's manual for
further details.
C1274/74 Low output signal of rear speed sensor LH• Rear speed sensor LH
• Sensor installation
• Speed sensor rotor
C1275/75Abnormal change in output signal of front speed sensor
RHSpeed sensor rotor
C1276/76Abnormal change in output signal of front speed sensor
LHSpeed sensor rotor
C1277/77Abnormal change in output signal of rear speed sensor
RHSpeed sensor rotor
C1278/78Abnormal change in output signal of rear speed sensor
LHSpeed sensor rotor Code No. Diagnosis Trouble Area
E144486E01

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–7
BC
(f) Check that the ABS warning light is blinking in the
Test Mode.
HINT:
If the ABS warning light does not blink, inspect the
TS and CG terminal circuit and the ABS warning
light circuit.
(g) Start the engine.
(h) Using the intelligent tester, perform the speed
sensor signal check in Test Mode.
(i) Drive the vehicle straight forward.
(j) Accelerate the vehicle to a speed of 28 mph (45 km/
h) or higher for several seconds and check that the
ABS warning light goes off.
HINT:
The signal check may not be completed if the
vehicle has its wheels spun.
(k) Stop the vehicle.
NOTICE:
• The speed sensor signal check may not be
completed if the steering wheel is turned or
the wheels are spun during the check.
• After the ABS warning light goes off and if
vehicle speed exceeds 50 mph (80 km/h), a
signal check code will be stored again.
Decelerate or stop the vehicle before the
speed reaches 50 mph (80 km/h).
• If the signal check has not been completed,
the ABS warning light blinks while driving
and the ABS system does not operate.
HINT:
When the signal check has been completed, the
ABS warning light goes off while driving and blinks
in the Test Mode pattern while stationary.
5. READ DTC
(a) Read the DTC(s) by following the tester screen.
HINT:
• Refer to the intelligent tester operator's manual
for further details.
• See the list of DTC.
6. DTC OF TEST MODE (SIGNAL CHECK) FUNCTION
BR03904E13
Trouble Area See procedure
TS and CG terminal circuitBC-64
ABS warning light circuitBC-47 or BC-50
Code No. Diagnosis Trouble Area
C1271/71 Low output signal of front speed sensor RH• Front speed sensor RH
• Sensor installation
• Speed sensor rotor
C1272/72 Low output signal of front speed sensor LH• Front speed sensor LH
• Sensor installation
• Speed sensor rotor
C1273/73 Low output signal of rear speed sensor RH• Rear speed sensor RH
• Sensor installation
• Speed sensor rotor

BC–8BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
HINT:
The codes in this table are output only in Test Mode
(signal check).
C1274/74 Low output signal of rear speed sensor LH• Rear speed sensor LH
• Sensor installation
• Speed sensor rotor
C1275/75Abnormal change in output signal of front speed sensor
RHSpeed sensor rotor
C1276/76Abnormal change in output signal of front speed sensor
LHSpeed sensor rotor
C1277/77Abnormal change in output signal of rear speed sensor
RHSpeed sensor rotor
C1278/78Abnormal change in output signal of rear speed sensor
LHSpeed sensor rotor Code No. Diagnosis Trouble Area

PARK ASSIST / MONITORING – REAR VIEW MONITOR SYSTEMPM–3
PM
SYSTEM DESCRIPTION
1. GENERAL
(a) To assist the driver with parking the vehicle by
displaying an image of the area behind the vehicle,
this system has a television camera mounted on the
luggage compartment door. The system displays
the image on the radio and navigation assembly.
(b) This system consists of the following components:
(1) Radio and navigation assembly
(2) Television camera assembly
(c) This system is equipped with a self-diagnosis
system, which is operated on a dedicated window
that appears on the display panel, just as in the
navigation system.
2. FUNCTION OF COMPONENTS
(a) The radio and navigation assembly controls the
system by using information from the following
components:
3. OPERATION EXPLANATION
(a) The radio and navigation assembly receives the R
position signal from the park / neutral position switch
when the shift lever is moved to the R position. After
receiving the R position signal, the radio and
navigation assembly switches from the navigation
system to the rear view monitor system.
4. NOTES FOR REAR VIEW MONITOR
(a) Notes for the rear view monitor.
(1) The rear view monitor may not function properly
if subjected to a severe blow by any hard object.
(2) Do not "scrub" the cover part of the camera
(resin made). Scrubbing it may scratch the cover
and affect the image. Prevent organic solvents,
waxes, bond removing solvents, or glass coating
from adhering to the cover. Clean it off
immediately, and wash with water.
(3) Exposing the camera to a sudden temperature
change may affect proper functioning of the
camera.
(4) A clear image may not appear if the camera is
dirty with snow, mud, etc. In that case, wash it
with water and wipe off the lens. Use a detergent
to remove dirt if necessary.
Item Function
Television Camera Assembly• Mounted on the luggage compartment door to transmit the rear
view of the vehicle to the radio and navigation assembly.
• A color video camera that uses a CCD (Charge Coupled Device)
and a wide-angle lens.
Radio and Navigation Assembly• Transmits video signals, which contain an image of the area
behind the vehicle taken with the television camera assembly.
• Radio and navigation assembly effects control of the system by
receiving the shift position signal from park/neutral position switch.
• Displays the rear view monitor image on the display panel.
Park/Neutral Position SwitchTransmits a reverse shift position signal to the radio and navigation
assembly.

ES–102GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
HOW TO PROCEED WITH
TROUBLESHOOTING
HINT:
The intelligent tester can be used in steps 2, 3, 4, 6 and 9.
NEXT
HINT:
If the display indicates a communication fault in the tester,
inspect the DLC3.
NEXT
(a) Check for DTC(s) and freeze frame data (See page ES-
40).
HINT:
Record or print the DTCs and freeze frame data, if
necessary.
NEXT
(a) Clear the DTC(s) and freeze frame data (See page ES-
40).
NEXT
NEXT
(a) Set the check mode (See page ES-43).
NEXT
HINT:
If the engine does not start, perform steps 9 and 11 first.
1VEHICLE BROUGHT TO WORKSHOP
2CONNECT INTELLIGENT TESTER TO DLC3
3CHECK DTC AND FREEZE FRAME DATA
4CLEAR DTC AND FREEZE FRAME DATA
5CONDUCT VISUAL INSPECTION
6SET CHECK MODE DIAGNOSIS
7CONFIRM PROBLEM SYMPTOMS

ES–2562GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(a) Replace the VVT sensor (See page ES-509).
NEXT
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the intelligent tester on.
(d) Clear the DTCs.
(e) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC / INFO / PENDING CODES.
(f) Read the DTCs.
Result
HINT:
If the engine does not start, replace the ECM.
B
A
5REPLACE VVT SENSOR (FOR EXHAUST CAMSHAFT)
6CHECK WHETHER DTC OUTPUT RECURS
Display (DTC Output) Proceed to
No output A
P0365, P0352, P0353, P0354, P0355 or P0356 B
REPLACE ECM (See page ES-498)
END

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–261
ES
1. A/F CONTROL
HINT:
Intelligent tester only:
Malfunctioning areas can be identified by performing the A/F CONTROL function provided in the
ACTIVE TEST. The A/F CONTROL function can help to determine whether the Air-Fuel Ratio (A/F)
sensor, Heated Oxygen (HO2) sensor and other potential trouble areas are malfunctioning.
The following instructions describe how to conduct the A/F CONTROL operation using an intelligent
tester.
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and turn the tester on.
(c) Warm up the engine at an engine speed of 2500 rpm for approximately 90 seconds.
(d) On the tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE
TEST / A/F CONTROL.
(e) Perform the A/F CONTROL operation with the engine in an idling condition (press the RIGHT or
LEFT button to change the fuel injection volume).
(f) Monitor the voltage outputs of the A/F and HO2 sensors (AFS B1S1 and O2S B1S2 or AFS
B2S1 and O2S B2S2) displayed on the tester.
HINT:
• The A/F CONTROL operation lowers the fuel injection volume by 12.5% or increases the
injection volume by 25%.
• Each sensor reacts in accordance with increases and decreases in the fuel injection volume.
Standard voltage
CAUTION:
The Air-Fuel Ratio (A/F) sensor has an output delay of a few seconds and the Heated
Oxygen (HO2) sensor has a maximum output delay of approximately 20 seconds.
Tester Display (Sensor) Injection Volumes Status Voltages
AFS B1S1 or AFS B2S1 (A/F) +25% Rich Less than 3.0
AFS B1S1 or AFS B2S1 (A/F) -12.5% Lean More than 3.35
O2S B1S2 or O2S B2S2 (HO2) +25% Rich More than 0.55
O2S B1S2 or O2S B2S2 (HO2) -12.5% Lean Less than 0.4
CaseA/F Sensor (Sensor 1)
Output VoltageHO2 Sensor (Sensor 2)
Output VoltageMain Suspected
Trouble Area
1-

ES–2622GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
• Following the A/F CONTROL procedure enables technicians to check and graph the voltage
outputs of both the A/F and HO2 sensors.
• To display the graph, select the following menu items on the tester: DIAGNOSIS /
ENHANCED OBD II / ACTIVE TEST / A/F CONTROL / USER DATA / AFS B1S1 and O2S
B1S2 or AFS B2S1 and O2S B2S2. Press the YES button and then the ENTER button. Then
press the F4 button.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the time of
a malfunction.
(a) Connect the intelligent tester to the DLC3.
2• A/F sensor
• A/F sensor
heater
• A/F sensor
circuit
3• HO2 sensor
• HO2 sensor
heater
• HO2 sensor
circuit
4•Fuel pressure
• Gas leakage
from exhaust
system
(Air-fuel ratio
extremely lean
or rich)
1CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0420 AND/OR P0430)
CaseA/F Sensor (Sensor 1)
Output VoltageHO2 Sensor (Sensor 2)
Output VoltageMain Suspected
Trouble Area